IsiQhathali sePaddle yeSiqhamo
IIsiQhathali sePaddle yeSiqhamoukusuka eShanghai EasyReal Machinery Co., Ltd. yakhiwe malunga nomgaqo wokucokisa i-pulp ye-centrifugal. Ishafti ethe tyaba iqhuba iipaddles ze-helical ngaphakathi kwicylinder yentsimbi engatyiwayo efakwe iscreen esenziwe ngokuchanekileyo. Njengoko i-pulp yeziqhamo ihamba, i-paddles icinezela kwaye iyikhuhle ngokubhekiselele kwisikrini, ivumela ijusi kunye ne-pulp ecolekileyo ukuba idlule ngelixa isala imicu emikhulu kunye nembewu ukuya ekupheleni kokukhupha.
Iyunithi nganye kulula ukuyicoca, kunye neebhola zokutshiza kunye neendibano ezikhawulezayo zokucoca ngokukhawuleza. Ishafti isebenza kumatshini wokutywina wodidi lokutya ukuthintela ukuvuza kwemveliso. Abaqhubi balawula zonke iiparamitha ngephaneli ye-HMI edityaniswe ne-Siemens PLC.
Umzobo obambeneyo womatshini kunye noyilo lwemibhobho yococeko luyenza ilungele ukusebenza ngokuzimeleyo kunye nokudityaniswa ngaphakathi kwemigca yokulungisa iziqhamo enje ngemango puree, intlama yetumata, kunye nezityalo zesosi yeapile. I-drive yayo eyonga amandla kunye noyilo lwesikrini olungagugiyo lunceda ukwandisa ubomi benkonzo kunye neendleko eziphantsi zokusebenza ngokunciphisa ixesha lokuphumla kunye nokusetyenziswa kwe-spare part.
IUmatshini wokucoca iziqhamo kunye noShishino lokuCocaisetyenziswa kakhulu kuyo yonke ijusi yeziqhamo, ipuree, ijam, kunye nemigca yokuvelisa ukutya kwabantwana. Ukucocwa kwayo ngobulali kukhusela iiseli zemveliso nombala wayo, nto leyo eyenza ifanelekele iziqhamo ezibuthathaka njengequnube, ikiwifruit, negwava.
Usetyenziso oluqhelekileyo lubandakanya:
• Imigca yokulungisa itumato yokususa izikhumba kunye nembewu emva kokutyunyuzwa.
• Imango, ipapaya, kunye nebhanana puree yokusulungekisa izisekelo ezigudileyo zezimuncumuncu.
• Ukulungiswa kweapile kunye nepere ukuze ufumane ijusi ecacileyo okanye ipulp yesosi.
• Ukulungiswa kweCitrus kunye namaqunube ukuvelisa ipulp yomgangatho ophezulu wemixube yeyogathi kunye nemixube yesiselo.
Abaprosesa baxabisa amandla abo okugcina i-viscosity yemveliso engaguqukiyo kunye nokunciphisa i-oxidation. Umatshini uxhasa utshintsho olukhawulezayo lwesikrini ukulungelelanisa ubungakanani bemesh kwiintlobo ezahlukeneyo zeziqhamo okanye iimveliso zokuphela, ezivumela ukutshintshwa kwe-SKU ngokukhawuleza ngexesha lexesha eliphezulu. Oku kuguquguquka kuguqulela ekusetyenzisweni okuphezulu kwezityalo kunye nezikhalazo ezimbalwa zabathengi ngenxa yokungahambelani kokwakheka okanye intsalela yembewu.
Ucokiso olusebenzayo lwepulp lufuna ulungelelwaniso olufanelekileyo lomgca onyukayo nosezantsi. Iimathiriyeli ekrwada zifika zinefiber ezahlukeneyo kunye nomxholo wembewu; ukuba yondliwa ngaphandle kokutyunyuzwa okufanayo kwangaphambili, ukulayishwa kwesikrini kuyenyuka kunye nokuhla kwemveliso. Ke ngoko, i-EasyReal icebisa ukubhanqaIsiQhathali sePaddle yeSiqhamokunye neemodyuli zayo ezizinikeleyo zokutyumza, ukufudumeza kwangaphambili, kunye nokunciphisa umoya. Ezi nkqubo zizinzisa ubushushu bokutya kunye ne-viscosity ngaphambi kokucocwa, ukunciphisa uxinzelelo lomatshini kwiscreen kunye neebheringi.
Iimveliso ze-Viscous okanye i-pectin-rich (ezifana ne-apricot okanye i-guava puree) inokufuna i-tube-in tube exchanger heat exchangers ukuze kugcinwe umbane kunye nokukhusela i-gelling ngaphakathi kumatshini. Ucoceko lolunye umba obalulekileyo: Susa intlama eshiyekileyo kunye nembewu emva kokubaleka ngakunye, ususa imingcipheko yeentsholongwane kunye nokungcoliseka kwencasa yencasa.
Ngokuthelekisa amacandelo omgca weqondo lokushisa, ukuhamba, kunye nebhalansi ye-shear, i-EasyReal inceda abathengi ukuba bafezekise isivuno esizinzileyo kunye nekhefu elide lenkonzo yesikrini. Isiphumo yinkqubo yokwenziwa kweziqhamo edityanisiweyo ngokupheleleyo edibanisa umthamo ophezulu ngokuchanekileyo kunye nokhuseleko lokutya.
Ukukhetha i-Paddle Finisher efanelekileyo iqala ngokuchaza uluhlu lwemveliso kunye nomthamo wemihla ngemihla. Ubungakanani bebhetshi kunye nobungakanani bemesh bumisela isantya sokucokisa kunye nomgangatho wepulp. Ngokomzekelo, izikrini ze-fine-mesh (0.5-0.8 mm) zilungele ukuveliswa kwejusi, ngelixa i-meshes enqabileyo (1.0-2.05 mm) ifanelekile kwi-puree okanye i-sauce applications.
Imiba ephambili emayiqwalaselwe:
1. Imfuno yomthamo:Imifuziselo eqhelekileyo yemizi-mveliso iphatha iitoni ezi-2-30 ngeyure ngokuxhomekeke kuhlobo lweziqhamo kunye nokungaguquguquki kokutya.
2. Uyilo lwesikrini:Umntu omnye vs abagqibezeli benqanaba eliphindwe kabini kumanqanaba ahlukeneyo okucokisa.
3. Isantya serotha:I-variable frequency drive ivumela ulungelelwaniso phakathi kwe-300-1200 rpm isantya semoto ukuhambelana ne-viscosity.
4. Ukugcinwa lula:Iikhava ezikhawulezayo ezivulekileyo kunye neeshafti ezilungeleleneyo zenza lula uhlolo lwemihla ngemihla.
5. Izinto:Zonke iindawo zoqhagamshelwano kwi-SS316L yokumelana nokubola kunye nokusebenza kococeko.
Iqela lobunjineli be-EasyReal libonelela ngovavanyo lokulinga ukufumanisa i-mesh kunye nesantya esifanelekileyo ngaphambi kokunyuka. Le ndlela inciphisa ixesha lovavanyo kwisayithi kwaye iqinisekisa umgca wokugqibela uhambelana nomxube wakho wezinto ezikrwada kunye ne-viscosity yemveliso. Iprojekthi nganye iza noyilo olulungelelanisiweyo, isicwangciso esiluncedo, kunye nenkxaso yokuqalisa ixesha lokuqala lokuvelisa.
Apha ngezantsi kukho ukuhamba okuqhelekileyo kwemveliso ye-pulp extraction kunye nemigca yokucoca usebenzisaIsiQhathali sePaddle yeSiqhamo:
1. Ukufumana iziqhamo kunye noHlulo→ susa iziqwenga ezonakeleyo nezinto zangaphandle.
2. Ukuhlamba nokuHlola→ qinisekisa ukucoceka komphezulu.
3. Ukutyumza / ukufudumeza kwangaphambili→ Isiqhamo Esityumkileyo kwaye uvale ii-enzymes.
4. Primary Pulper→ ukwahlula okokuqala kwentlama kwixolo kunye nembewu.
5. IsiQinisekiso sePaddle yeSiqhamo seSekondari→ ukucokisa kakuhle ngovavanyo oluqhutywa ngamaphini okubheqa.
6. IVacuum Deaeration→ susa amaqamza omoya ukunqanda i-oxidation.
7. I-Pasteurization / Unyango lwe-UHT→ ukuzinziswa kwe-thermal kubomi obude beshelufu.
8. Ukuzaliswa kwe-Aseptic / iSikhululo sokuTshaza-Faka→ ilungele ukugcinwa okanye ukusetyenziswa ezantsi komsinga.
Iindlela zesebe zikhona kwiintlobo ezahlukeneyo zemveliso: imigca ye-puree egudileyo isebenzisa iziqendu eziphindwe kabini kuthotho, ngelixa imigca yesosi yechunky igcina izikrini ezirhabaxa ukugcina umlomo. Ngokulungelelanisa ezi ndlela, abaqhubi banokutshintsha phakathi kwejusi, i-nectar, kunye nemveliso ye-puree ngaphakathi kwendawo enye yesityalo.
A epheleleyoUmatshini wokucoca iziqhamo kunye noShishino lokuCocaumgca udibanisa iimodyuli ezininzi zokucwangcisa ezisebenza kunye kwisivuno esingaguqukiyo kunye nokuzinza kwemveliso. Icandelo ngalinye lidlala indima ethile ekuphuculeni ukuthungwa, ukunciphisa inkunkuma, kunye nokuqinisekisa ukusebenza kococeko.
1. Fruit Crusher
Ngaphambi kokuba isiqhamo singene kwi-paddle finisher, i-crusher iyayiqhekeza ibe ngamaqhekeza afanayo. Eli nyathelo lithintela ukugcwala kwesikrini kwaye liqinisekisa ukondla okugudileyo. I-EasyReal's i-industrial crushers ifaka ii-blades ezihlengahlengiswayo kunye ne-heavy-duty drive, ekwaziyo ukuphatha imango, iapile, itumata kunye nezinye iziqhamo ezine-fibrous ezinokugcinwa kancinci.
2. Isifudumezi sangaphambili / Isicimi se-Enzyme
Lo mtshintshi wobushushu we-tubular ufudumeza ngobunono ipulp ukuya kwi-60-90 °C ukukhulula iindonga zeseli kunye nokwenza ii-enzymes zingasebenzi njenge-pectin methylesterase. Iyanciphisa ukuhluka kwe-viscosity kwaye izinzile incasa. Iqondo lobushushu kunye nexesha lokuhlala lilawulwa ngokuchanekileyo nge-Siemens PLC setpoints ngeziphumo eziphindaphindwayo.
3. Fruit Pulp Paddle Finisher
Intliziyo yomgca wokusulungekisa - yahlula imbewu, amaxolo, kunye nemicu erhabaxa kusetyenziswa amapheyile anesantya esiphezulu kunye nezikrini zentsimbi engenasici. Ijiyometri yeRotor kunye ne-engile yepitch yenzelwe ukufikelela okuphezulu ngokucheba okuncinci. I-pulp yokuphuma ibonisa ukuthungwa okufanayo kunye neglosi yendalo, ilungele ukugxininiswa okungaphezulu okanye i-pasteurization.
4. ITanki yokuQokelelwa kweJuice & Impompo yokuTshintshela
Emva kokucocwa, ijusi kunye ne-pulp ecocekileyo iwela kwitanki yokuqokelela etywiniweyo. Ipompo yococeko idlulisela imveliso kwinqanaba elilandelayo. Zonke iindawo ezimanzi ziyi-SS316L, kunye noqhagamshelwano lwe-tri-clamp ukuze kube lula ukuchithwa kunye nokucoca i-CIP.
5. Ivacuum Deaerator
Umoya ongenisiweyo unokukhokelela kwi-oxidation kunye nokukhupha amagwebu ngexesha lokuxilisa. Ivacuum deaerator isusa umoya kumanqanaba oxinzelelo olulawulwayo (−0.08 MPa eqhelekileyo), igcina umbala oqaqambileyo kunye nevumba. Uyilo lwe-deaerator olungaphakathi luvumela ukusebenza okuqhubekayo kunye neenyawo ezincinci.
6. I-Aseptic Filler
I-pulp ecocekileyo kunye ne-deaerated inokupakishwa kwiingxowa ze-aseptic okanye iigubhu zokugcinwa kwexesha elide. I-EasyReal's aseptic filler ibandakanya izithintelo eziziintsholongwane, iilophu zokuvala umphunga, kunye neentloko zokuzalisa ezilawulwa ngubushushu ukuqinisekisa ukhuseleko lokutya kunye nemveliso ephezulu.
Isistim esezantsi nganye inemodyuli kunye ne-skid-igxunyekwe ukuze ufakelwe ngokukhawuleza kunye nokugcinwa. Ngokudibeneyo, benza umgca wokusetyenzwa ngokuzenzekelayo ohambisa i-°Brix ezinzileyo, i-mouthfeel egqwesileyo, kunye nokusebenza kakuhle kwamandla aphezulu.
Umgca weFruit Pulp Paddle Finisher uxhasa izixhobo ezininzi zokufaka kunye nezitayile zemveliso yemveliso, unika abaqhubekekisi ukuguquguquka unyaka wonke.
Iifom zegalelo:
• Iziqhamo ezitsha (imango, itumata, iapile, ipere, igwava, njl.njl.)
• Ipulp engumkhenkce okanye i-aseptic concentrate
• Imixube okanye imixube ehlaziyiweyo yeziseko zesiselo
Iinketho zemveliso:
• I-purée egudileyo yokutya komntwana, iijam, kunye neziseko zezimuncumuncu
• Ijusi ecocekileyo okanye incindi emva kokuhluzwa kakuhle
• I-pulp erhabaxa yesosi, ukuzaliswa kwebhakaki, okanye i-ice-cream ripple
• I-High-Brix igxile ekugcinweni nasekuthumeleni ngaphandle
Ngombulelo kwimodyuli yesikrini kunye nenkqubo ye-rotor, abaqhubi banokutshintsha ubungakanani be-mesh okanye ukucwangciswa kwesigaba sokugqiba ngaphantsi kwemizuzu engama-20. Utshintsho lwamaxesha onyaka kumgangatho weziqhamo - ukusuka ekuqaleni kwexesha lokuthamba ukuya kubunzima bexesha lasemva kwexesha-lunokulawulwa ngokuhlengahlengisa isantya serotor kunye nescreen setpoints zoxinzelelo ngojongano lwePLC. Oku kuziqhelanisa kuvumela isivuno esingaguqukiyo kunye noburhabaxa naphantsi kweemeko eziguquguqukayo zezinto ezikrwada.
Iqela lobunjineli be-EasyReal lincedisa abaqhubekisi ekuchazeni iiresiphi, imijikelo yeCIP, kunye neeparamitha zokusebenza ezilungiselelwe uhlobo ngalunye lwemveliso. Ngenxa yoko, umgca ofanayo unokusingatha ii-SKU ezahlukeneyo ngelixa ugcina ukucoca kunye neendleko zexesha eliphantsi.
Ukuzenzekelayo kungundoqo kwifilosofi yoyilo lwe-EasyReal. Umgca we-Paddle Finisher ulawulwa yi-Siemens PLC ene-interface ye-HMI enembile eyenza abaqhubi babonakale ngokupheleleyo kwiinkqubo eziguquguqukayo - isantya se-rotor, ukuhamba kwesondlo, ukunyanzeliswa kwesikrini, kunye nomthwalo wemoto.
Iimpawu zolawulo ezingundoqo ziquka:
• Ulawulo lweresiphi yohlobo ngalunye lwesiqhamo (itumato, imango, iapile, njl.njl.)
• Iitshathi ezihamba phambili kunye nokuthunyelwa kwedatha yembali kuphicotho olusemgangathweni
• Uqhagamshelo lwe-alam kunye nokuvalwa kokhuseleko lomthwalo ogqithisileyo okanye i-spikes yoxinzelelo
• Ukuthegiswa kwe-ID yebhetshi kunye neengxelo zokuthumela ngaphandle ukuze kulandelelwe
• Ukubekwa kweliso okude kunye nenkxaso yokuxilongwa nge-Ethernet
Imijikelezo ye-CIP ezenzekelayo icwangciswe kwangaphambili ukuba ihlambe zonke iindawo zoqhagamshelwano, kubandakanywa negumbi le-rotor, izikrini, kunye nemibhobho, ukuqinisekisa ukuguquka ngokukhawuleza phakathi kweebhetshi zemveliso. Ukudityaniswa kwenkqubo kunye neeyunithi ezinyukayo nezisezantsi (i-crusher, i-heater, i-deaerator, i-filler) ivumela umyalelo ophakathi - omnye umqhubi unokongamela lonke icandelo lokucoca ukusuka kwisikrini esisodwa.
Olu lwakhiwo lwedijithali luphucula ukuphindaphindwa kwebhetshi, lunciphisa impazamo yabaqhubi, kwaye luqinisekisa ukuthembeka kwexesha elide. Ikwaxhasa ukugcinwa kwangaphambili ngokujongwa kwendlela, ukunceda abathengi baphephe ixesha lokuphumla elingacwangciswanga kunye nokukhusela utyalo-mali lwezixhobo.
I-Shanghai EasyReal Machinery Co., Ltd. ibonelela ngezisombululo zokuphela-to-ekupheleni zokulungiswa kweziqhamo kunye nemifuno. Ukusuka kwizilingo zokulinga ukuya kwimizi-mveliso epheleleyo, iinjineli zethu zibamba inqanaba ngalinye - uyilo, uyilo, ucwangciso oluluncedo, ulwakhiwo, ufakelo, ugunyaziso, kunye noqeqesho lwabaqhubi.
Umsebenzi weprojekthi:
- Chaza imathiriyeli ekrwada kunye neenjongo zemveliso (ijusi, ipuree, isosi, njl.njl.)
- Ukuqhuba uvavanyo lomqhubi kunye nabagqibi be-paddle abalungelelanisiweyo ukumisela ubungakanani besikrini esifanelekileyo kunye nesantya se-rotor
- Nikeza uyilo oluneenkcukacha kunye nemizobo ye-P&ID elungiselelwe isityalo sakho
- Ukuvelisa kunye novavanyo lwefektri zonke iimodyuli phantsi kwemigangatho yekhwalithi ye-EasyReal
- Ukuncedisa ngokufakela kwisiza, ukugunyazisa, kunye nenkxaso yemveliso yexesha lokuqala
- Ukunikezela ngoqeqesho lwabaqhubi, iipakethi zamacandelo, kunye neenkonzo zexesha elide zokulondolozwa
NgokungaphezuluIminyaka engama-25 yamavakunye nofakelo kwi30+ amazwe, Izixhobo ze-EasyReal ziyaziwa ngokuchaneka, ukuqina, kunye nexabiso lemali. Imigca yethu inceda abalungiseleli banciphise inkunkuma, baphucule isivuno, kwaye baphucule umgangatho wemveliso ngelixa behlangabezana nemigangatho yehlabathi yokhuseleko lokutya.
Qhagamshelana nathi namhlanjeukuxoxa ngeprojekthi yakho okanye ucele uvavanyo lokulinga:
www.easireal.com/contact-us/
sales@easyreal.cn
