Isityalo sokuLinga se-UHT se-R&D yeZiselo kunye neMigca yokuLinga yobisi
Iinjineli ze-EasyRealIsityalo sokuLinga se-UHTnjengebhulorho enokwandiswa phakathi kokwenziwa kwelebhu kunye nemveliso yorhwebo. Imodyuli nganye ilandela i-industrial thermal logic — ukufudumeza kwangaphambili, ukubulala iintsholongwane, ukubamba, ukupholisa, kunye nokuzalisa i-aseptic. Ingalungiswa njengohlobo lwe-tubular, ipleyiti, okanye uhlobo lwe-direct-steam-injection, igubungela ukuya kuthi ga kwi-152 °C kunye ne-viscosities ukuya kwi-6 000 cP.
Ii-flowmeters, ii-transmitters zobushushu/uxinzelelo, kunye nee-valve manifolds ezizenzekelayo zigcina ukuchaneka kwenkqubo. Iiresiphi ze-Siemens PLC zivumela abaqhubi ukuba babeke ukufudumeza i-ΔT, ixesha lokubamba, kunye nesantya sokuhamba. Ukufakwa kwedatha ye-batch kwenza kube lula ukufumana iinkcukachauvavanyo lwesityalo sovavanyouthelekiso. Iifreyimu ezingenasici ezifakwe kwizikhephe zigcina indawo yomgangatho kodwa zigcina ingqiqo epheleleyo — ifanelekile kwiizityalo zovavanyo lokucubungula ukutya, iiyunivesithi, kunyeiilabhoratri zeziseloukuphucula iinkqubo.
Ukuziqhelanisa kufikelela ngaphaya kokufudumeza: i-homogenizer ekwi-inline ekhethiweyo (Kubandakanya i-Upstream inline homogenization kunye ne-Aseptic Downstream inline homogenization), i-vacuum deaerator, kunye nekhabhathi yokuzalisa i-aseptic ivumelanisa ngenkqubo efanayo yokulawula. Isetyenziswa kakhulu kuphando malunga nobisi olusekwe kwizityalo, imixube yejusi, iziselo zekofu, iisosi, okanye iziseko zeyogathi. Olu kuguquguquka kwenza i-EasyReal'sIsityalo sokulinga iziseloi-asethi ye-R&D ebanzi kubantu abasungula izinto ezintsha kwezemfundo nakwimizi-mveliso ngokufanayo.
I-EasyRealIsityalo sokuLinga se-UHTixhasa uluhlu olubanzi lweuphando kunye nophuhliso lweziselokwayeisityalo sovavanyo lobisikusetyenziswa:
•Ukwenziwa kweJusi kunye neNectar– vavanya iiprofayili ezahlukeneyo zokugcina iBrix, iasidi, kunye nencasa.
•Iziselo zobisi kunye nezityalo– thelekisa iziphumo ze-UHT kunye ne-HTST kwi-texture kunye nozinzo.
•Iyogathi kunye neemveliso ezibilisiweyo– vavanya iiprofayili zobushushu ukuze uphucule umsebenzi wokuqalisa.
•Ikofu, Iti, kunye neziSelo eziSebenzayo– phuhlisa iifomyula ezilungele ukuselwa ezifuna ukukhuselwa kwivumba elimnandi.
•Uphuhliso lweSosi kunye nePuree– phatha iinkqubo ezixineneyo okanye eziziinxalenye ngaphandle kokutsha.
Kwiiyunivesithi kunyeiilabhoratri zovavanyo, lo mgca ubonisa imigaqo yokubulala iintsholongwane kwimizi-mveliso. Kubavelisi, usebenza njengeumgca wemveliso yovavanyoukuqinisekisa iifomyula ngaphambi kokwandisa. Ukusebenzisa izixhobo ezifanayo zococeko kunye ne-CIP logic njengeenkqubo ezipheleleyo, iziphumo zidluliselwa ngokuthe ngqo — ukuqinisekisa utshintsho olugudileyo lwetekhnoloji kunye nomngcipheko ophantsi wokuqalisa.
Unyango lobushushu lunovelwano kwi-viscosity, izinto eziqinileyo, kunye ne-pH. Xa uyila i-umzi-mveliso wovavanyo lokucubungula ukutya, Iindlela zokuhamba kwee-EasyReal tailors kunye nezitshintshi zobushushu kwimveliso nganye. Ijusi yeziqhamo ifuna ixesha elifutshane lokuhlala ukuze umbala ugcineke, ngelixa iziselo zobisi kunye neeproteni zifuna ukufudunyezwa okufanayo ukuthintela ukungcola. Ukukhetha imodyuli yetyhubhu echanekileyo kubalulekile ukuze ufumane iziphumo ezihambelanayo.
Ukhuseleko nococeko zibaluleke ngokulinganayo. Iipayipi zococeko, ii-gaskets ezikumgangatho wokutya, kunye nezinto ezikumgangatho woxinzelelo ziyahlangabezana nemigangatho yamazwe ngamazwe. Iindlela ze-CIP ezizenzekelayo zithintela ukukhula kweentsholongwane kunye nongcoliseko oluhambayo ngexesha lovavanyo oluninzi lwemihla ngemihla. Iifestile zokuhlola ezibonakalayo kunye nee-alamu zokutshixa zikhusela abaqhubi phantsi koxinzelelo. Ezi mpawu zenza ukubaIsityalo sokulinga se-EasyReal UHTisebenza kakuhle, ikhuselekile, kwaye ifanelekile kwi-R&D eqhubekayo kunye nemveliso yezityalo zovavanyo.
Ukukhetha uqwalaselo olufanelekileyo kuxhomekeke kwiinjongo zokwenziwa kunye nemveliso. I-EasyReal inikezela ngeemodeli ezi-2 ezisemgangathweni ozikhethileyo. Imodeli yokuqala yi-5–40 L/h okanye eyesibini yi-60–120 L/h continuous flow.
Izinto eziphambili zokukhetha:
• Ukuqina kweMveliso kunye nezinto eziqinileyo – iinkqubo zeetyhubhu zeesosi ezityebileyo kunye nolwelo olungenaxinzelelo oluphezulu.
• Iprofayili yobushushu kunye nokugcinwa kwevumba – khetha inaliti yomphunga ngqo kwiziselo ezibuthathaka kwivumba okanye imveliso enamafutha amaninzi okanye iiproteni.
• Ukudibanisa ulawulo – i-Siemens PLC enokugcinwa kwedatha kunye nolawulo lweeresiphi.
• Iimfuno Zokuzalisa – dibanisa ne-EasyReal Aseptic Filling Cabinet.
• I-Future Scale-Up – ingqiqo efanayo ne-EasyReal industrial lines yokudluliselwa kweeparameter ze-1:1.
Le ndlela icwangcisiweyo inceda iinjineli kunye nabangengabo iinjineli ukuba balinganisele ukuchaneka, uhlahlo lwabiwo-mali, kunye nokufana kwenkqubo, iguqula yonke imali-mali yesityalo sovavanyo lwe-R&D ibe yingqiqo yokwenyani yemveliso.
1. Ukulungiswa kwezinto eziluhlaza – ukuxuba, ukuhluza, ukufudumeza kwangaphambili.
2. Inqanaba lokuFudumeza ngaphambi kokufika – nyusa ubushushu bokungena bube ngama-60–80°C.
3. Ukunciphisa iVacuum emgceni (ukhetho).
4. Ukudibanisa okungaphakathi kwe-Upstream (ukhetho).
5. Icandelo lokubulala iintsholongwane – UHT (135–152 °C) nge-tubular, okanye i-DSI module.
6. Ityhubhu Yokubamba – gcina ubushushu ekujoliswe kubo ukuze iintsholongwane zingasebenzi.
7. Inqanaba lokuPholisa – ukutshintshiselana kobushushu obuvuselelayo ukuze kongiwe amandla.
8. Ukuhlanganiswa kwe-Aseptic Downstream Inline Homogenization (ukhetho).
9. Ukuzaliswa kunye nokuPakisha okungeyongozi.
10. Umjikelo we-CIP ozenzekelayo wovavanyo olulandelayo.
Ngokuxhomekeke kuhlobo lwemveliso (eyenziwe ngobisi, esekwe kwizityalo, ijusi), ulandelelwano lungadlula okanye longeze amanyathelo anje ngokubilisa okanye ukuxutywa. Ukuhamba kwamanzi kuqinisekisa umthwalo ofanayo wobushushu kunye nokulungiswa okukhuselekileyo nokonga amandla.
IIsityalo sokulinga se-EasyReal UHTidibanisa izinto ezikwinqanaba lelebhu ezibonisa ukusebenza kwemizi-mveliso kunye nolawulo oluchanekileyo kunye nococeko.
1. I-Chiller (Uyazikhethela)
Ibonelela ngamanzi abandayo kwiindawo zokupholisa kunye neendawo zokukhupha. Ukusebenza okuvaliweyo kwi-4–10 °C kuxhasa ukupholisa nokugcina imveliso.
Inzuzo:Utshintsho olufutshane kunye nokugcinwa okungcono kwemveliso.
2. I-Homogenizer yeSikali soMlilo weLebhu
Iyunithi engaphakathi yoxinzelelo oluphezulu (ukuya kuthi ga kwi-60 MPa) inciphisa ubungakanani bamasuntswana kwaye izinzisa ii-emulsions kwiziselo zobisi nezezityalo. Sinikezela nge-Upstream Homogenization kunye ne-Downstream Homogenization kukhetho lwabathengi.
Inzuzo:Uphuculo lwendlela ezibukeka ngayo, ukufana kombala, kunye nozinzo.
3. Isicoci seVacuum seLab Pilot Scale (Ukhetho)
Isusa ioksijini enyibilikisiweyo ngaphambi kwe-UHT ukuthintela i-oxidation kunye nokulahleka kombala. Ii-vacuum chamber kunye nee-spray nozzles ziqinisekisa ukususwa kwegesi ngokufanelekileyo nokuba kulwelo oluxineneyo.
Inzuzo:Ixesha elide lokugcinwa kweshelufu kunye nokukhuselwa kwencasa.
4. I-Leb Pilot Scale UHT Sterilizer
Imodyuli engundoqo esebenza ngokufudumeza ngokuchanekileyo (ukuya kuthi ga kwi-152 °C) kunye nokubamba ukungasebenzi kweentsholongwane kubandakanya iindlela zokupheka ze-Siemens PLC kunye nolawulo lwe-PID.
Inzuzo:Ukubulala iintsholongwane ngokwezinga lemizi-mveliso ngendlela encinci.
5. Ukujova ngomphunga ngqo (i-DSI) Isibulali-ntsholongwane (Ukhetho)
Ifaka umphunga wokupheka ngqo kwimveliso ukuze ifudumale ngoko nangoko kwaye ipholise nge-vacuum flash.
Inzuzo:Ukugcina ivumba eliphezulu kunye nozinzo lombala.
6. Ikhabhinethi yokuzalisa i-Aseptic
Isigqubuthelo somoya ococekileyo esihluziweyo se-HEPA seklasi-100 sokuzalisa iibhotile okanye ibhegi engenazintsholongwane, kunye nobushushu kunye nokutshixa koxinzelelo.
Inzuzo:Ukuqinisekiswa okuthembekileyo kwe-aseptic kwiphakheji yesikali somqhubi.
I-EasyReal UHT Pilot Plant ilungele izixhobo ezahlukeneyo:
• Ubisi olusekelwe kubisi kunye nezityalo – inkomo, i-soy, i-oat, i-almond, imixube yekhokhonathi.
• Iijusi kunye neeNectar – iintlobo ezicacileyo okanye ezithambileyo ezifana nemango, iapile, iorenji, umnqathe.
• Iimveliso ezibilisiwe – iziseko zeyogathi kunye neziselo zeprobiotic.
• Iisosi kunye neeCondiments – ipuree yetumato, isosi yetshili, iisuphu zekhrimu.
• Iziselo ezikhethekileyo – ikofu, iti, iifomyula ze-nutraceutical.
Iimodyuli ziphatha izinto ezintsha, ezikhenkcezisiweyo, ezixineneyo, okanye ezingasebenzisi ntsholongwane. Iiclamps ezikhutshwa ngokukhawuleza zivumela utshintsho olukhawulezileyo kwiiresiphi, kwaye ukhetho lokukhupha lubandakanya ukupakisha okushushu, okubandayo, okanye okungasebenzisi ntsholongwane. Oku kuguquguquka kwenza iBeverage Pilot Plant ibe liqonga lokuvelisa izinto ezintsha kwihlabathi liphela.
Ukuzenzekela kuqhuba ukuphindaphindeka. I-Siemens PLC idibanisa zonke iimodyuli nge-HMI yesikrini sokuchukumisa. Abaqhubi banokukhetha iindlela zokupheka, balungise iiparameter, kwaye balandelele ubushushu bexesha langempela, ukuhamba, kunye neendlela zoxinzelelo.
Imisebenzi ephambili:ulawulo lweeresiphi, inkqubo ye-alamu, ukuqoqwa kwedatha, ukuxilongwa okukude (ukhetho), kunye namanqanaba okufikelela komsebenzisi. Ukuthunyelwa kwedatha kwiifomathi ze-CSV/PDF kwiirekhodi ze-QA okanye ze-HACCP. Esi sikhokelo sedijithali siqinisekisa ukuba nganye uvavanyo lwesityalo sovavanyoiyafana kwaye ikulungele ukuphindaphindwa kwimizi-mveliso.
Ngaphaya kwezixhobo zokuvelisa,IShanghai EasyReal Machinery Co., Ltd.isebenza ngokupheleleyoIZiko loPhando noPhuhliso lweZiselo kunye noVavanyo loPhandoeyamkela abathengi basekhaya nabangaphandle.
Eli ziko livumela abaphuhlisi beemveliso, ii-startups, kunye neeyunivesithi ukuba zenze uvavanyo lokwenyani besebenzisa i-EasyReal'sIsityalo sokuLinga se-UHT, Inkqubo yeLab HTSTkunye nezinyeizixhobo zelebhu yeziselongaphambi kokuba utyale imali kwimveliso epheleleyo.
Abathengi banokwenza oku kulandelayo:
• Bhukisha uvavanyo lokuvavanya kwindawo yesiza kwiziko le-EasyReal eShanghai.
• Thumela izinto ezikrwada okanye izinto ezixutyiweyo kwangaphambili ukuze kwenziwe uvavanyo olukude phantsi kokhuseleko lwe-NDA.
• Joyina iiseshoni ze-intanethi zexesha langempela ngevidiyo ephilayo ukuze ubone iiparameter zenkqubo kunye nokuqokelelwa kweesampuli.
• Vavanya iisampuli ezigqityiweyo ukuze ubone ubunjani, umbala, incasa, kunye nozinzo lweshelufu ngaphambi kokuba zilinganiswe.
Eli ziko lixhasa iiprojekthi ezinje ngobisi olusekwe kwizityalo, ezinye iindlela zobisi, iijusi zeziqhamo, iisosi, iti, ikofu, kunye neziselo zeprobiotic. Uvavanyo ngalunye luvelisa ingxelo yobugcisa echaza amaqondo obushushu, amazinga okuhamba, iiprofayili zoxinzelelo, kunye neziphumo zemveliso - ukunceda abathengi baqinisekise ngokufanelekileyo iindlela zokwenziwa.
Lo mgaqo-nkqubo we-open-lab ubonisa ukuzinikela kwe-EasyReal ekubeni ngaphezu kokuba ngumenzi woomatshini. Sisebenza njenge-iqabane lokwenyani kwimveliso entsha yeziselo, enikezela ngezixhobo, ubuchule, kunye nendawo engqongileyo kumaqela e-R&D ukuze kuphunyezwe iindlela ezintsha zokwenziwa kwemveliso.
Abathengi banokucwangcisa utyelelo, baxoxe ngobubanzi beprojekthi, okanye bacele idemo ebonakalayo nangaliphi na ixesha ngokusebenzisa iphepha lethu lonxibelelwano elisemthethweni.
Bhukisha uvavanyo okanye ingcebiso: [email protected]
Ndwendwela iZiko lethu loPhando noPhuhliso:https://www.easireal.com/contact-us/
Nokuba ubeka iilebhu yophando nophuhliso lweziselo, ukwandisaisityalo sovavanyo lobisiokanye ukwakhaindawo yokuvavanya ukutya, I-EasyReal inika izisombululo eziqala ekupheleni:
1. Inkcazo yobubanzi → uluhlu lwemveliso kunye nomthamo wayo.
2. Uyilo lwesakhiwo kunye ne-P&ID.
3. Ukwenziwa kweMveliso kunye neFAT eShanghai.
4. Uqeqesho lokufaka kunye nomqhubi.
5. Inkxaso yexesha lokuqala lovavanyo kunye nokulungiswa.
6. Izixhobo zokuncedisa ixesha elide kunye nenkonzo yobugcisa.
NgeIminyaka engama-25 yamavakunye nabathengi abakwiAmazwe angama-30, IShanghai EasyReal Machinery Co., Ltd.ithenjwa ziimpawu zehlabathi kunye neeyunivesithi. Isityalo ngasinye se-UHT Pilot sidibanisa iingcinga kunye nemveliso - iqonga elithembekileyo lokuvelisa izinto ezintsha kunye nokwandisa.
Qhagamshelana: [email protected]
Iwebhusayithi:https://www.easireal.com/contact-us/
1. Isityalo sokulinga se-UHT soYilo oluQhelekileyo.
2. Lingisa ngokupheleleyo i-Industrial Heat Exchange.
3. Ukuthembeka okuphezulu kunye noKhuseleko.
4. Ukugcinwa okuphantsi.
5. Kulula ukuyifaka nokusebenza.
6. Umthamo Ophantsi Ongafiyo.
7. Isebenza ngokupheleleyo.
8. I-CIP kunye ne-SIP eyakhelwe ngaphakathi.
| 1 | Igama | Isityalo sePasteurizer seModular Lab UHT HTST |
| 2 | Imodeli | I-ER-S20, i-ER-S100 |
| 3 | Uhlobo | I-Lab UHT HTST kunye nePlasteurizer Plant yeZiko le-R&D kunye neLebhu |
| 4 | Ireyithi yokuHamba eLinganisiweyo | 20 l/h kunye ne 100 l/h |
| 5 | Izinga lokuhamba eliguqukayo | 3~40 l/h kunye ne-60~120 l/h |
| 6 | Uxinzelelo oluphezulu | Ibha ye-10 |
| 7 | Isondlo esincinci sebhetshi | Iilitha ezi-3~5 kunye neelitha ezi-5~8 |
| 8 | Umsebenzi we-SIP | Yakhelwe ngaphakathi |
| 9 | Umsebenzi we-CIP | Yakhelwe ngaphakathi |
| 10 | Umgca Ophezulu Ukuhlanganiswa kwe-homogenization | Ukhetho |
| 11 | I-Inline Downstream Ukuhlanganiswa kwe-Aseptic | Ukhetho |
| 12 | Imodyuli ye-DSI | Ukhetho |
| 13 | Ukuzaliswa kwe-Aseptic emgceni | Iyafumaneka |
| 14 | Ubushushu bokubulala iintsholongwane | 85~150 ℃ |
| 15 | Ubushushu bePhothifoliyo | Iyalungiseka. esona siphantsi sinokufikelela kwi-≤10℃ ngokusebenzisa i-water chiller |
| 16 | Ixesha lokubamba | Imizuzwana emi-5 neye-15 neye-30 |
| 17 | Ityhubhu yokubamba ye-300S | Ukhetho |
| 18 | Ityhubhu yokubamba ye-60S | Ukhetho |
| 19 | Umatshini wokwenza umphunga | Yakhelwe ngaphakathi |
IModularIsityalo se-Pilot UHT/HTST Sterilizer esingama-20 ukuya kwi-100 Lilinganisa ngokupheleleyo indlela yokuqhuba imveliso yemizi-mveliso eyakha ibhulorho ukusuka kwiziko le-R&D ukuya kwindlela yokuqhuba imveliso yemizi-mveliso. Yonke idatha yovavanyo efunyenwe kwi-UHT Sterilization Pilot Plant inokukopishwa ngokupheleleyo ukuze iqhutywe ngendlela yorhwebo.
Iimvavanyo ezahlukeneyo ziqhutywa aphaIsityalo seMicro Pilot UHT/HTSTapho unokwenza kwaye ucubungule iimveliso kwiimeko ezahlukeneyo ngenkqubo yokugcwalisa ngobushushu, iNkqubo ye-HTST, inkqubo ye-UHT, kunye nenkqubo ye-Pasteurization.
Ngexesha lovavanyo ngalunye, iimeko zokucubungula ziyarekhodwa kusetyenziswa ukufunyanwa kwedatha ngekhompyutha, okukuvumela ukuba uzihlolisise kwibhetshi nganye ngokwahlukeneyo. Olu lwazi luluncedo kakhulu kwizifundo zokungcolisa apho kuthelekiswa ukutshiswa kweemvavanyo zenkqubo ezahlukeneyo ukuze iifomyula zitshintshwe ukuze kuphuculwe umgangatho wazo kunye nexesha lokusebenza.
VumelaIsityalo sePasteurizer sePilot UHT/HTST esingama-20 ukuya kwi-100 L yoPhando lweLebhuyiba ngumncedisi wakho onobuhlobo kuphando lwakho ngaphambi kokuba unyuke uye kwishishini.
1. Iyunithi yeZityalo zoLingo ze-UHT
2. I-Inline Homogenizer
3. Inkqubo yokuzalisa i-Aseptic
4. Umvelisi wamanzi omkhenkce
5. Isiguquli somoya
Kutheni ufanele ukhethe iShanghai EasyReal?
I-EasyReal Tech.yiShishini le-High-tech eliqinisekisiweyo likaRhulumente elikwiSixeko saseShanghai, eTshayina elifumene iSatifikethi soMgangatho se-ISO9001, iSatifikethi se-CE, iSatifikethi se-SGS, njl. Sinikezela ngezisombululo ezikumgangatho waseYurophu kushishino lweziqhamo neziphuzo kwaye sifumene udumo olukhulu kubathengi abavela ngaphakathi nangaphandle. Oomatshini bethu sele bethunyelwe kwihlabathi liphela kuquka amazwe aseAsia, amazwe aseAfrika amazwe aseMelika, kwanamazwe aseYurophu. Ukuza kuthi ga ngoku, amalungelo obunini bobuchwephesha azimeleyo angaphezu kwama-40 nangaphezulu athatyathwe.
ISebe leZixhobo zeLebhu kunye neCandelo leZixhobo zoShishino bezisebenza ngokuzimeleyo, kwaye iFactory yaseTaizhou nayo isakhiwa. Zonke ezi zinto zibeka isiseko esiqinileyo sokubonelela ngeenkonzo ezingcono kubathengi kwixesha elizayo.
Iimveliso eziNxulumeneyo
