Umatshini weSiqhamo sePulper
I-EasyRealIziqhamo zoMshini wePulperisebenzisa uyilo lokutya oluthe tye olunokhetho lwe-rotor enezigaba ezimbini zokwahlula okuhle kunye nokurhabaxa. I-rotor ifakwe ii-scraper blades ezicinezela ngobunono isiqhamo kwi-sieve ene-perforated, ikhupha i-pulp ecocekileyo ngelixa ilahla izikhumba kunye nembewu nge-outlet ezinikeleyo.
Indibano yonke yakhiwe ukusuka kwibakala lokutya le-SS 304 okanye i-SS 316L, kunye nezibane ezikhawulezayo zokukhutshwa ukuze kube lula ukutshintshwa kwesikrini. Ukusebenza okungenakushukunyiswa kuqinisekisa umgangatho wemveliso ongaguqukiyo, ngelixa iibheringi ezitywiniweyo kunye nemibhobho yococeko ikhusela imigangatho yococeko.
Umatshini we-EasyReal Fruit Pulper usetyenziswa kakhulu kwizityalo zemizi-mveliso ezivelisa iijusi zeziqhamo, iipurees, iinectar, i-concentrate, kunye neesosi. Usetyenziso oluqhelekileyo lubandakanya umatshini we-apple pulper yokutya komntwana, umatshini we-tomato pulper we-ketchup kunye ne-pasta sauce, kunye neenkqubo ze-mango pulper zezityalo ezithunyelwa ngaphandle kwe-tropical puree. Ikwalungele ukusetyenzwa kwegwava, iqunube, umnqathe, ithanga, kunye nezinye izinto eziluhlaza.
Abalungiseleli bokutya, abapakisheli-ndawonye, kunye nabavelisi beziselo baxhamla kwiinguqu ezikhawulezayo phakathi kwamaxesha onyaka kunye neemveliso. Ngokugcina i-pulp texture ezinzileyo kunye ne-viscosity, umatshini we-EasyReal unciphisa izikhalazo zabathengi kwaye uphucula ukuhambelana kokuhanjiswa kwezinto zombini kunye nokubonelela ngemveliso.
Umgangatho ophezuluiziqhamo pulperilungile kuphela njengomgca oyityisayo. Iziqhamo ezinomthamo wefayibha ezahlukeneyo okanye amanqanaba easidi zifuna ukufudunyezwa kwangaphambili, ukuchithwa kwamatye, okanye ukutyunyuzwa phambi kokutsalwa kwentlama. I-EasyReal iyila imigca epheleleyo equka izityumli, izifudumezi zangaphambili, iipulpers, kunye nezigqibezeli zokuphatha ukuthungwa kweemveliso ezahlukeneyo kunye neethagethi ze-°Brix.
Ukhuseleko kunye nococeko ziqinisekiswa ngoyilo oluvaliweyo kunye noonogada abadibeneyo. Zonke iindawo zokuqhagamshelwa kwemveliso zifaka iiwelds ezigudileyo kunye neekona zeradiyasi ukunqanda iintsalela.
Ukukhetha ekuneneumatshini wepulperkuxhomekeke kudidi lwesiqhamo, imveliso efunwayo, kunye nokucolwa kwepulp. I-EasyReal ibonelela ngeeyunithi ezinenqanaba elinye leziqhamo ezithambileyo njengebhanana okanye ipapaya, kunye nemigangatho ephindwe kabini yezixhobo eziqinileyo ezifana neapile kunye netumata. Uluhlu olugqithisiweyo ukusuka kwi-1 ukuya kwi-30 yeetoni ngeyure, kunye nobukhulu bomngxuma wesikrini ukusuka kwi-0.4 ukuya kwi-2.0 mm.
Xa uvavanya ixabiso lomatshini weziqhamo, qwalasela ukusebenza kakuhle kwamandla emoto, ukufikelela kugcino, kunye nokufumaneka kwenxalenye esecaleni. Oomatshini be-EasyReal balinganisa utyalo-mali lokuqala kunye nokugcinwa kwamandla kwexesha elide kunye neendleko eziphantsi zokusebenza. Iyunithi nganye ivavanywa phantsi kweemeko zemveliso yokwenyani ukuqinisekisa ukusebenza okuhambelanayo kunye nexesha elincinci lokuphumla.
1. Ukwamkelwa kunye nokuHlolwa kweziqhamo - Iziqhamo ezikrwada ziyahlanjwa kwaye zihlelwe ukususa izinto zangaphandle.
2. Ukutyumza / Ukufudumeza kwangaphambili - Kufanelekile kakhulu ukutyumza iziqhamo kunye nemifuno eyahlukeneyo, kubandakanywa iitumato, ii-apula, iipereyi, i-strawberries, i-celery, i-ferns, njl.
3. Ukufudumeza kwangaphambili: Ukufudumeza ukuya kuma-65–75 °C kuthambisa ipulp kwaye kuphucule ukusebenza kakuhle kokutsalwa.
4. I-Primary Pulping - Isiqhamo sokwenza isiqhamo somatshini sikhupha ijusi kunye ne-pulp ngesikrini se-perforated phantsi kwesantya esilawulwayo kunye noxinzelelo.
5. Ukusulungekiswa / Ukugqiba - Inqanaba lesibini lisusa ngakumbi ifayibha kunye nembewu ukuze zibe lula.
6. I-De-aeration & Homogenization - Umoya uyasuswa kwaye ubungakanani bamasuntswana bubekwe emgangathweni phambi kokuba i-pasteurization.
7. I-Sterrilization & Aseptic Filling - I-pulp ifakwe inzalo kwinkqubo ye-UHT kwaye izaliswe kwiingxowa ze-aseptic okanye iipakethi zokubuyiswa.
Inyathelo ngalinye lilawulwa yi-PLC ukuqinisekisa iindawo ezichanekileyo kunye nomgangatho ophindaphindwayo kuzo zonke iibhetshi. Uyilo lokuhamba luyi-customizable kwi-viscosities eyahlukeneyo kunye nezicelo-ukusuka kwijusi epholileyo ukuya kwi-sauce ye-chunky.
1. Industrial Fruit Pulper
IImveliso yeziqhamo pulperyintliziyo yomgca. Isebenzisa inkqubo ye-rotor-stator enesantya esiphezulu eyahlula i-pulp eluswini kunye nembewu ngesikrini sentsimbi engenasici. Isantya se-Rotor, uxinzelelo, kunye ne-gap inokulungiswa ngokusebenzisa iiresiphi ze-PLC ukwandisa ukutsalwa kweziqhamo ezahlukeneyo. Xa kuthelekiswa neepulpers eziqhelekileyo, uyilo lwe-EasyReal lufezekisa isivuno esiphezulu kunye noxinzelelo oluphantsi lomatshini, ukugcina umbala wendalo kunye nephunga. Isakhelo sococeko seyunithi kunye nezibane ezikhutshwa ngokukhawuleza zenza ukuba kucocwe ngokupheleleyo ngaphakathi kwemizuzu, kuncitshiswe ixesha lokuphumla.
2. Fruit Crusher
Phezulu ukusuka kwi-pulper, iisityumzi seziqhamoilungisa imathiriyeli ekrwada ngokuyiqhekeza ibe ziingceba ezifanayo ukwenzela ukucolwa ngokufanelekileyo. Ibonisa iiblade ezirhabaxa kunye nesantya esiguquguqukayo sokuqhuba ukutshatisa ukuthungwa kweziqhamo ezahlukeneyo-nokuba zii-apile ezinzima okanye iitumato. Ukutyunyuzwa okulawulwayo kuthintela i-oxidation eninzi kwaye iphucula ukuhambelana kwe-throughput kwiinkqubo ezisezantsi.
3. I-Pre-heater / i-Enzyme Inactivation System
Kwiimveliso ezifana nee-apile, iitumato, kunye namaqunube, ukufudumeza kwi-85–95 °C kungasebenzi ii-enzymes phambi kokucofa. Itanki yokufudumeza kwangaphambili ye-EasyReal iqinisekisa ukuhanjiswa kobushushu obufanayo, ukunciphisa i-browning kunye nokuphucula ukugcinwa kombala.
4. Umsulungekisi
Emva kokucofa okokuqala, aumsulungekisiisusa imicu ecolekileyo kunye nembewu eshiyekileyo ukuze ifumane ipulp egudileyo. Ubungakanani be-mesh (0.4-2.0 mm) bunokukhethwa ngokwemveliso ye-viscosity kunye nesicelo sokugqibela-ijusi, i-puree, okanye i-paste. Iipulpers eziphindwe kabini zidibanisa imisebenzi yokuqala kunye nokucokisa, ukwenza lula ukufakela kunye nokuphucula ukusebenza kakuhle kwamandla.
5. Ivacuum Deaerator
Umoya obanjwe ngexesha lokucofa unokuchaphazela umbala kunye nobomi beshelufu. Ivacuum deaeratorkuphelisa i-oksijeni echithwe, ukuzinzisa i-pH kunye ne-viscosity. Eli nyathelo libaluleke kakhulu kumatshini we-tomato wepulp kunye nemigca ye-apile puree eyenziwa yi-UHT yokuvala inzala.
6. Inkqubo yokuzalisa i-Aseptic
Nje ukuba yenziwe, ipulp ivalwa inzala kwaye izaliswe nge-aseptically kwiingxowa ezingama-220 L okanye ezinye izikhongozeli ezingenazintsholongwane. Isigcwalisi se-aseptic esihlanganisiweyo se-EasyReal siqinisekisa ukupakishwa okungangcolisekiyo, ukwandisa ubomi beshelufu ngaphandle kwezithinteli. Isibambiso sebhegi esizenzekelayo kunye nolawulo lobushushu kuqinisekisa ukutywinwa okuthembekileyo kunye nelahleko encinci yemveliso.
Umatshini ngamnye emgceni ulandela imigangatho yococeko lwamashishini kwaye unokwenziwa ngokwezifiso kwi-flowrate, viscosity, kunye nohlobo lwemveliso. Ngokudibeneyo, benza inkqubo yokuvelisa edibeneyo eyandisa ukusebenza kakuhle kunye nokunyaniseka kwemveliso.
Umatshini we-EasyReal's fruit pulper uphatha uluhlu olubanzi lwezinto eziluhlaza-ezintsha, ezikhenkcezisiweyo, ezinkonkxiweyo, okanye i-aseptic fruit pulpapple, i-tomaot, imango, ipere kunye ne-guava. Abaqhubekeki bexesha lonyaka banokutshintsha ukusuka kwiapile ukuya kwitumato okanye ukusuka kwimango ukuya kwiguava ngexesha elinye. Uyilo lwemodyuli luvumela ukutshintshwa ngokukhawuleza kwezikrini kunye neerotor ukuze zilungele ubukhulu be-pulp okanye ubungakanani bembewu.
Iinketho zemveliso ziquka:
• I-Puree okanye i-pulp concentrate yokuthunyelwa kwamanye amazwe kunye nokulungiswa kwakhona kwimizi-mveliso.
• Ijusi yendalo okanye incindi yemigca yokuxuba isiselo.
• Intlama yetomato okanye isiseko sesosi kubavelisi bokutya.
• Ukutya komntwana okanye isiseko sejam esinefiber elawulwayo.
Oku bhetyebhetye kunceda iifektri zinciphise ixesha lokungenzi nto kwaye zilungelelanise izicwangciso zemveliso ngokusekelwe kubukho bemathiriyeli ekrwada kunye nemfuno yentengiso. Ikwaxhasa utshintsho olukhawulezayo phakathi kwezicelo ezimnandi nezimnandi-ngaphandle kokuthomalalisa ucoceko okanye ukuzinza kwencasa.
I-architecture yolawulo lwe-EasyReal pulping line yakhiwe ngeenxa zonkeSiemens PLCiqonga elinesikrini esichukumisayo se-HMI. Abasebenzisi banokubeka iliso kwiinkqubo eziguquguqukayo ezifana nesantya sokutya, isantya se-rotor, ubushushu bemveliso, kunye nenqanaba le-vacuum ngexesha langempela. Icandelo ngalinye lomatshini-i-crusher, i-pulper, i-finishi, i-deaerator, kunye ne-filler-ivalelwe ukhuseleko kwaye ilungelelaniswa nge-recipe logic.
Iirekhodi zedatha zigcina iibhetshi zokuvelisa, ii-alamu, kunye nemijikelo yokucoca, ukwenza lula ukulandeleka ngexesha lophicotho. Ukufikelela kude kuvumela iinjineli ze-EasyReal ukuba zincedise ngoxilongo, ukulinganisa, kunye nohlaziyo lwesoftware. Inkqubo isekela ukucocwa ngokuzenzekelayo (CIP) kunye ne-sterilization (SIP), iqinisekisa ukuba zonke iindawo zokudibanisa i-stainless-steel zigcina imigangatho yococeko nangexesha lokusebenza kweemveliso ezininzi.
Ukulawulwa kwe-Smart akugcini nje ukuzinzisa umgangatho wemveliso kodwa kunciphisa ukusetyenziswa kwamandla kunye namanzi-ukwenza isisombululo se-EasyReal zombini ezinzile kunye neendleko.
I-Shanghai EasyReal Machinery Co., Ltd. ibonelela ngezisombululo ezipheleleyo zokujika kwimizi-mvelisoiziqhamo pulperkunye neenkqubo zokutsalwa kweziqhamo. Iqela lethu lobunjineli liyila inkqubo epheleleyo yoyilo olubandakanya izityumli, izifudumezi zangaphambili, iipulpers, iideaerators, kunye nezihluzi zeaseptic, ezilungiselelwe umthamo wakho kunye neemeko zokusebenza. Ukususela kuvavanyo lokulinga ukuya kumashishini, sikhokela abathengi kwinyathelo ngalinye-uyilo lokuyila, ukufakwa, uqeqesho lwabaqhubi, kunye nokuqinisekiswa kokusebenza.
Ngaphezulu kweminyaka engama-25 yamava oshishino kunye nokufakelwa kumazwe angama-30 +, i-EasyReal iqinisekisa ukuba umgca ngamnye wemveliso uhambisa ukusebenza okuzinzileyo, ubomi benkonzo ende, kunye neendleko zokusebenza eziphantsi.
Qhagamshelana nathi namhlanjeukucela ikowuti eyenzelwe wena okanye uxoxe ngeemfuno zakho zemveliso:
www.easireal.com
sales@easyreal.cn
Okanye undwendwele Qhagamshelana nathi ukuze uthethe ngqo neenjineli zethu.
