I-Industrial Vacuum Deaerator yeJusi, iSosi kunye nokuCwangciswa kobisi
Iyunithi yokukhupha igesi kwi-vacuum ye-EasyReal isebenza njengenyathelo elibalulekileyo kwimigca yokucubungula ijusi, iziselo, kunye nobisi. Igumbi lokukhupha igesi linciphisa uxinzelelo olungaphakathi, nto leyo eyenza iigesi kwimveliso zinyuke kwaye ziphume ngokukhawuleza. Ulwelo olukhupha igesi emva koko lufudukela kwicandelo elilandelayo ngomgangatho ozinzileyo.
Ngaphakathi kwigumbi, kukho ipompo ene-vacuum ephezulu egcina amanqanaba achanekileyo oxinzelelo olubi. I-condenser eyakhelwe ngaphakathi yokubuyisela ivumba ibamba amavumba aguquguqukayo, iwabuyisele kumlambo oyintloko ukuze isiselo sigcine incasa yaso yendalo.
Zonke iindawo ezidibanayo zisebenzisa i-SUS304 okanye i-SUS316L yentsimbi engagqwaliyo ekumgangatho wokutya. Uyilo lulandela imigangatho yococeko ye-EHEDG kunye ne-FDA. Uqhagamshelo lwe-CIP kunye ne-SIP lwenza ukucoca kunye nokubulala iintsholongwane kube ngokuzenzekelayo. Abaqhubi balawula yonke into ngesikrini sokuchukumisa se-PLC, apho iindawo ezimiselweyo zokuhamba, ubushushu, kunye ne-vacuum zigcinwa njengeeresiphi.
Isixhobo ngasinye sokucoca i-vacuum sifumaneka ukusuka kwi-500 L/h ukuya kwi-50 000 L/h. I-skid encinci ingena lula kwimigca ekhoyo, inesithuba esincinci somgangatho kunye nexesha elifutshane lokufaka.
I-EasyReal yakha iinkqubo zokucoca i-vacuum cleaner kwimizi-mveliso yejusi yeziqhamo nemifuno, iziselo zeti, ubisi lwezityalo, ubisi, kunye neziselo ezibuthathaka kwiincasa.
Ukusetyenziswa okuqhelekileyo kubandakanya:
• Ijusi yeziqhamo ngaphambi kokuba ibulawe iintsholongwane (iapile, imango, ipayinapile, iorenji, itamatato).
• Iti, ikofu, kunye ne-herbal infusions ngaphambi kokuba igcwaliswe ngobushushu.
• Iziselo zobisi nezezityalo ukunciphisa igwebu kunye ne-oxidation.
• Iziselo ezibilisiweyo kunye nolwelo lwee-enzyme ngaphambi kokuba ziphole okanye zigcinwe.
Ukususa umoya kuphucula umbala wemveliso, kuthintela ukugqwala xa kuzaliswa, kwaye kwandisa ixesha lokuphelelwa. Iifektri zisebenzisa iyunithi yokukhupha igesi ye-EasyReal ukuze isebenze kakuhle xa iphuma kakhulu. Ukususwa kweoksijini rhoqo kukhokelela kwincasa ezinzileyo, imbuyekezo encinci, kunye nolwaneliseko oluphezulu lwabathengi.
Ulwelo ngalunye luziphatha ngendlela eyahlukileyo xa lusetyenziswa kwi-vacuum. Iqela lobunjineli le-EasyReal liyila i-vacuum deaerator nganye ukuze ihambelane ne-viscosity kunye nesantya sokuhamba kwamanzi.
Inkqubo eqhelekileyo ibandakanya:
• Impompo yokungena kwemveliso ene-variable-frequency drive (VFD) yokulawula ukuhamba kwamanzi.
• Impompo yokucoca umoya, i-condenser.
• Ipompo yokukhupha umoya enolawulo lwenqanaba ukuze kuqhubeke ukuhamba. Ukhuseleko lwenkqubo lubalulekile. Iglasi ebonakalayo ecacileyo ivumela abaqhubi ukuba bajonge imeko yemveliso. Zonke izinzwa (i-vacuum, ubushushu, ukuhanjiswa komoya) ziqhagamshela kwi-PLC ukuze zifumane ii-alamu ezikrelekrele kunye nokurekhoda izitayela.
Ukukhetha iyunithi efanelekileyo yokususa igesi nge-vacuum kuxhomekeke kwizinto ezininzi:
1. Umthamo: Umthamo owahlukileyo uya kufuna itanki yebhafa yobukhulu obahlukeneyo kunye nepompo yemveliso
2. Ukuqina: Imveliso eyahlukileyo yokuqina iya kuchaphazela ukhetho lwepompo yemveliso
3. Ukudibanisa: qhagamshela i-sterilizer ukuze ufezekise umsebenzi wokukhupha igesi emgceni.
I-EasyReal inikezela ngovavanyo lovavanyo kunye nokulinganisa okusekelwe kwi-CFD ukuqinisekisa ukusebenza kakuhle kokususa ioksijini ngaphambi kobukhulu bokugqibela. Iinjineli zibala umthamo we-vacuum, uyilo lwe-nozzle, kunye nexesha lokuhlala ukuqinisekisa ukususwa kwegesi ngokupheleleyo ngaphandle kokulahleka kwemveliso.
Apha ngezantsi kukho inkqubo elula yokukhupha igesi kwi-industrial juice nakwiziselo:
Ukutya → Igumbi lokuVutha → Ukukhupha igesi → Ukubuyiselwa kwezinto ezinevumba elimnandi → Ukukhupha igesi → Inqanaba elilandelayo lokucubungula
1. Impompo yokutya ihambisa imveliso kwigumbi lokucoca i-vacuum,
2. Ulwelo lungena kwigumbi lokucoca nge-spray nozzle.
3. Phantsi koxinzelelo olungenamphunga, igesi engangenisi umphunga iyaphuphuma.
4. I-condenser iqokelela umphunga kunye nevumba elimnandi.
5. Ipompo yokukhupha idlulisela ulwelo olukhutshwe igesi kwisixhobo sokucoca okanye kwisixhobo sokuzalisa.
Isixhobo ngasinye sokususa ulwelo se-EasyReal siquka ulawulo lwe-vacuum oluzenzekelayo, ukususwa kwe-condensate, kunye nokucoca i-CIP. Abaqhubi bajonga ukusebenza kwesikrini se-HMI. Inkqubo yolawulo ibhala inqanaba le-vacuum, kunye nokuhamba kwemveliso ngexesha langempela.
I-EasyReal vacuum deaerator idibanisa iiyunithi ezininzi ezibalulekileyo ukuze inikezele ngokulungiswa kolwelo oluzinzileyo nolungenaoksijini.
1. Igumbi lokucoca inkunkuma
Igumbi lokufunxa umoya lingundoqo kwinkqubo. Lisebenza ngaphantsi kwe-−0.05 ukuya kwi-−0.09 MPa kwaye libonelela ngomphezulu obanzi wangaphakathi wokukhupha igesi. Isango lokuhlola iglasi livumela ukujonga ngamehlo ngexesha lokusebenza.
2. Inkqubo yePump yeVacuum
Igcina uxinzelelo olubi oluhlala luhleli.
3. Isixovuleli sokuBuyisa ivumba
Iikhompawundi zevumba eliguquguqukayo zihlala ziphela xa zisetyenziswa nge-vacuum. I-condenser iyayibamba ize iyibuyisele kulwelo oluphambili, igcine incasa yendalo ingaphazanyiswa. Olu phawu lubalulekile kwiijusi zeziqhamo kunye neti ezixabisa kakhulu.
4. Uqhagamshelo lwe-CIP / SIP
Iibhola zokutshiza ezakhelwe ngaphakathi zivumela ukucoca kwangaphakathi ngokupheleleyo. Abaqhubi bangaqala imijikelo ye-CIP ngokuzenzekelayo besebenzisa amanzi ashushu kunye nesepha ye-alkaline. Le nkqubo idibana nomgca wokucoca ophakathi wesityalo, nto leyo enciphisa ixesha lokungasebenzi phakathi kokuqhuba kwemveliso.
5. Izixhobo kunye noLawulo
Iyunithi nganye yokususa igesi nge-vacuum iquka ii-transmitters zoxinzelelo, ii-sensors zobushushu, kunye nee-level detectors. I-PLC iqokelela idatha yexesha langempela kwaye ibonise ii-trends kwi-HMI. Imida ye-alamu kunye nee-interlocks zikhusela ekulahlekelweni yimveliso okanye ukugqithiswa kwepompo.
Xa zizonke, ezi zinto zenza inkqubo ezenzekelayo necocekileyo engenalo ungenelelo oluninzi lwabasebenzi. Isiphumo kukuba umgangatho wemveliso ofanayo, ixesha eliphezulu lokusebenza, kunye neendleko zokusebenza eziphantsi.
I-EasyReal vacuum deaerator iphatha uluhlu olubanzi lwezixhobo zokwenza i-raw kunye neziseko zeziselo.
Ukuguquguquka kokufaka:
• Ijusi yeziqhamo entsha okanye eyomeleleyo
• I-puree ehlaziyiweyo enefayibha okanye i-pulp
• Ubisi olusekelwe kwizityalo (isoya, i-oat, i-almond)
• Izisombululo zeti okanye zezityalo
• Ubisi kunye neengxube zobisi
Izicelo zeziphumo:
• Ijusi ye-NFC (engasuki kwi-Concentrate)
• Imigca yejusi exutyiweyo enokubuyisa ivumba elimnandi
• Iziselo ezilungele ukuselwa ezizaliswa ngokushushu okanye ngokubandayo
• Iziselo zobisi nezezityalo ngaphambi kokuba zibulawe iintsholongwane
• Iziseko zesiraphu, i-enzyme, okanye ukubiliswa ezifuna ulawulo lweoksijini
Uhlobo ngalunye lwemveliso luzuza ngokwahlukileyo. Iijusi zigcina umbala oqaqambileyo kunye nencasa ecacileyo. Izithako zeti zigcina ivumba elimnandi. Iimveliso zobisi ziphepha amaqamza omoya aphazamisa oomatshini bokugcwalisa.
Abaqhubi banokutshintsha phakathi kwezinto ezisetyenzisiweyo ngaphantsi kwemizuzu engama-30 besebenzisa ukucoca nge-CIP ngokuzenzekelayo. Oku kuguquguquka kuxhasa imveliso yexesha elithile ngaphandle kokutshintshwa okubizayo.
I-EasyReal faka inkqubo yolawulo lwe-vacuum deaerator kumgca opheleleyo okanye uxhobise inkqubo enye eyahlukileyo yolawulo.
I-HMI yesikrini sokuchukumisa ivumela ulawulo olupheleleyo lwenkqubo kunye nokugcinwa kweerekhodi:
• Ulawulo lweeresiphi:Gcina kwaye ubuyisele iisetingi zobushushu, i-vacuum, kunye nokuhamba kwamanzi.
• Ukubeka esweni ngexesha langempela:Uxinzelelo lokubonisa, inqanaba lolwelo, izinga lokuhamba kwepompo njl.
• Ingqiqo ye-alamu kunye ne-interlock:Ukuvala ngokuzenzekelayo kuthintela ukugcwala okanye ukulahleka kwe-vacuum.
• Inkxaso ekude:Imodyuli ye-Ethernet ekhethiweyo ivumela iinjineli ze-EasyReal ukuba zincede kwi-intanethi.
Le nkqubo inceda abaqhubi ukuba bagcine iziphumo ezifanayo kwaye inciphisa ixesha loqeqesho. Iindlela ezisetyenziswayo zibonisa uzinzo lwenkqubo, ukuze abaphathi bakwazi ukuphucula imveliso ngaphandle kokuqikelela.
Ulawulo olukrelekrele lukwadibana nee-preheaters eziphezulu kunye nee-pasteurizers ezisezantsi. Umgca opheleleyo usebenza ngokuhambelana, nto leyo enciphisa ixesha lokulinda kunye nokusetyenziswa kwamandla.
I-EasyReal ibonelela ngezisombululo ezipheleleyo ze-turnkey ukusuka kuyilo ukuya ekuqaliseni ukusebenza.
Ububanzi beprojekthi buquka:
1. Uyilo lwenkqubo:Ukubalwa komthamo, umzobo we-P&ID, kunye nokukhethwa kwezixhobo.
2. Uvavanyo lwe-pilot:Ukuqinisekiswa kokususwa kweoksijini kusetyenziswa izinto ezisetyenzisiweyo zabathengi.
3. Ukwenziwa kunye nokuhlanganiswa:Zonke iiyunithi ze-skid zivavanyiwe kwangaphambili kumzi-mveliso we-EasyReal eShanghai.
4. Ukufakelwa kunye nokugunyaziswa:Ukubeka iliso kwindawo, ukuseta iiparameter, kunye nokulinganisa i-vacuum.
5. Uqeqesho kunye namaxwebhu:Iincwadi zemiyalelo zomsebenzisi, iinkqubo zokucoca, kunye neeshedyuli zokulungisa.
6. Inkonzo yasemva kokuthengisa:Impahla yezixhobo ezingasetyenziswayo, ukuxilongwa okukude, kunye nokuhlolwa kobugcisa minyaka le.
Amava e-EasyReal ekucubunguleni ijusi neziselo aqinisekisa ukuba iyunithi nganye yokukhupha igesi nge-vacuum idibana kakuhle nezityalo ezikhoyo. Abathengi kumazwe angaphezu kwama-40 bayayithemba i-EasyReal ngokukhusela igesi ngokuthembekileyo kunye nokukhusela incasa.
I-EasyReal Vacuum Deaerator inika ukusebenza okuzinzileyo kokukhupha igesi, uyilo lococeko, kunye nokuzisebenzela ngokuzenzekelayo okukrelekrele kwimveliso yeziselo zoshishino. Inceda iifektri ukunciphisa i-oxidation, ukukhusela ivumba elimnandi, kunye nokufikelela kwixesha elide lokuphelelwa ngeendleko eziphantsi ngelitha.
Nxibelelana ne-EasyReal namhlanje ukuze ucele iiparameter zenkqubo yakho, ufumane uyilo olulungiselelwe wena, okanye ucwangcise uvavanyo lovavanyo lomgca wakho olandelayo wesiselo.
| Imodeli | I-TQJ-5000 | I-TQJ-10000 |
| Umthamo: Ilitha/h | 0~5000 | 5000~10000 |
| Isixhobo sokusebenza esingenamoya: I-Mpa | －0.05-0.09 | －0.05-0.09 |
| Amandla: KW | 2.2+2.2 | 2.2+3.0 |
| Ubukhulu: mm | 1000 × 1200 × 2900 | 1200 × 1500 × 2900 |
| Ngaphezulu, unokukhetha okuninzi kuxhomekeke kwimfuno yokwenyani. | ||
Iimveliso eziNxulumeneyo
