Umshini Wezithelo Wezimboni
I-EasyRealIzithelo Pulper Machineisebenzisa idizayini yokuphakelayo evundlile enezinketho ze-rotor enezigaba ezimbili ngokuhlukana okuhle nokumahhadla. I-rotor ifakwe ama-scraper blades acindezela isithelo ngesisefo esinembobo, ekhipha u-pulp ohlanzekile ngenkathi yenqaba izikhumba kanye nembewu ngokusebenzisa i-outlet ezinikele.
Yonke inhlangano yakhiwe nge-SS 304 yebanga lokudla noma i-SS 316L, enezinsimbi ezikhishwa ngokushesha zokushintshwa kwesikrini kalula. Ukusebenza okungenamavibration kuqinisekisa ikhwalithi yomkhiqizo engaguquki, kuyilapho ama-bearings avaliwe namapayipi ahlanzekile avikela izindinganiso zokuhlanzeka.
Umshini we-EasyReal Fruit Pulper usetshenziswa kakhulu ezitshalweni zezimboni ezikhiqiza amajusi wezithelo, ama-puree, ama-nectar, ama-concentrate, namasoso. Izicelo ezijwayelekile zihlanganisa umshini we-apula pulper wokudla kwezingane, umshini we-tomato pulper we-ketchup nesosi ye-pasta, kanye nezinhlelo ze-mango pulper zezitshalo zokuthekelisa ze-tropical puree. Iphinde ilungele ukucubungula amagwava, ama-strawberry, isanqante, ithanga, nezinye izinto ezisetshenziswayo ezine-fibrous.
Amaphrosesa wokudla, ama-co-packer, nabakhiqizi beziphuzo bayazuza ekushintsheni okusheshayo phakathi kwezinkathi zonyaka nemikhiqizo. Ngokugcina ukuthungwa kwe-pulp okuzinzile kanye ne-viscosity, umshini we-EasyReal wehlisa izikhalazo zamakhasimende futhi uthuthukise ukungaguquguquki kokulethwa kwawo womabili amaketanga okuthengiswa kwezitolo nezimboni.
Ikhwalithi ephezuluizithelo pulpermuhle kuphela njengolayini oyiphakelayo. Izithelo ezinokuqukethwe kwefayibha ehlukahlukene noma amazinga e-asidi zidinga ukushisisa kwangaphambili, ukushiswa kwamatshe, noma ukuchotshozwa ngaphambi kokukhipha i-pulp. I-EasyReal idizayina imigqa ephelele ehlanganisa ama-crusher, ama-heater angaphambili, ama-pulpers, nama- finishers ukuze aphathe ukuthungwa kwemikhiqizo ehlukene kanye nokuhlosiwe kwe-°Brix.
Ukuphepha kanye nenhlanzeko kuqinisekiswa ngemiklamo evalekile nonogada abaxhumene. Zonke izindawo zokuxhumana nomkhiqizo zifaka ama-welds abushelelezi namakhona erediyasi ukuze kugwenywe izinsalela.
Ukukhetha ilungeloumshini we-pulperkuncike ohlotsheni lwesithelo, okukhiphayo okufunayo, nokucoleka kwe-pulp. I-EasyReal inikeza amayunithi esiteji esisodwa sezithelo ezithambile ezifana nobhanana noma i-papaya, namamodeli anezigaba ezimbili zezinto eziqinile ezifana ne-apula notamatisi. Ibanga lokuphumayo lisukela kumathani angu-1 kuye kwangama-30 ngehora, nosayizi bembobo yesikrini ukusuka ku-0.4 kuye ku-2.0 mm.
Lapho uhlola intengo yomshini we-fruper pulper, cabangela ukusebenza kahle kwamandla emoto, ukufinyelela ekunakekeleni, kanye nokutholakala kwengxenye esele. Imishini ye-EasyReal ibhalansisa ukutshalwa kwezimali kokuqala nokonga amandla kwesikhathi eside kanye nezindleko eziphansi zokusebenza. Iyunithi ngayinye ihlolwa ngaphansi kwezimo zangempela zokukhiqiza ukuze kuqinisekiswe ukusebenza okungaguquki kanye nesikhathi esincane sokuphumula.
1. Ukwamukelwa Nokuhlolwa Kwezithelo - Izithelo ezingavuthiwe ziyagezwa futhi zihlungwe ukuze kukhishwe izinto zangaphandle.
2. Ukuchotshozwa / Ukushisa Kwangaphambi Kokushisa - Kufanelekile kakhulu ukuchoboza izithelo nemifino ehlukahlukene, okuhlanganisa utamatisi, ama-apula, amapheya, ama-strawberries, isilimo esidliwayo esinamagatsha anamanzi, ama-ferns, njll. Isetshenziselwa ukuchoboza izithelo nemifino kanye nezinye izinto zokusetshenziswa zibe yizinhlayiya ezinobubanzi obuncane, obulungele ukusebenza futhi busetshenziswe enqubweni elandelayo.Izithelo zichotshozwa noma zishisiwe ukuze zikhulule izindonga zamaseli.
3. Ukushisa kwangaphambili: Ukushisa kuze kufike ku-65–75 °C kuthambisa i-pulp futhi kuthuthukisa ukusebenza kahle kokukhipha.
4. I-Primary Pulping - Umshini wokwenza i-pulp yesithelo ukhipha ijusi ne-pulp ngesibuko esinembobo ngaphansi kwejubane elilawulwayo nokucindezela.
5. Ukucwenga / Ukuqeda - Isigaba sesibili siphinde sisuse i-fiber kanye nembewu ukuze kube nokubushelelezi.
6. I-De-aeration & Homogenization - Umoya uyasuswa futhi usayizi wezinhlayiyana uyamiswa ngaphambi kokufakwa kwe-pasteurization.
7. Ukuvala inzalo nokugcwalisa i-Aseptic - I-pulp ivalwa inzalo ohlelweni lwe-UHT futhi igcwaliswe ezikhwameni ze-aseptic noma amaphakethe we-retort.
Isinyathelo ngasinye silawulwa yi-PLC ukuze kuqinisekiswe ama-setpoints anembile kanye nekhwalithi ephindaphindwayo kuwo wonke amaqoqo. Idizayini yokugeleza ingenziwa ngendlela oyifisayo kuma-viscosity ahlukene kanye nezinhlelo zokusebenza-kusuka kujusi elibushelelezi ukuya kusoso oyichunky.
1. I-Industrial Fruit Pulper
Iizimboni izithelo pulperiyinhliziyo yomugqa. Isebenzisa isistimu ye-rotor-stator enesivinini esiphezulu ehlukanisa u-pulp esikhumbeni kanye nembewu ngesikrini sensimbi engenasici esinezimbobo. Isivinini se-Rotor, ingcindezi, kanye negebe kungalungiswa ngezindlela zokupheka ze-PLC ukuze kuthuthukiswe ukukhishwa kwezithelo ezahlukene. Uma kuqhathaniswa nama-pulpers avamile, umklamo we-EasyReal uzuza isivuno esiphezulu ngokucindezeleka okuphansi kwemishini, ukulondoloza umbala wemvelo kanye nephunga. Uhlaka lweyunithi lokuhlanzeka nezinsimbi ezikhishwa ngokushesha zinika amandla ukuhlanza okugcwele phakathi namaminithi, okunciphisa isikhathi sokuphumula.
2. Isithelo Crusher
Umfula usuka ku-pulper, iisithelo crusherilungisa impahla eluhlaza ngokuyihlephula ibe yizicucu ezifanayo ukuze i-pulping ephumelelayo. Ifaka ama-srrated blade namadrayivu ashintshashintshayo ukuze afane nokwakheka kwezithelo okuhlukile—kungaba ama-apula aqinile noma utamatisi. Ukuchotshozwa okulawulwayo kuvimbela i-oxidation eyeqile futhi kuthuthukisa ukungaguquguquki kwe-throughput ezinqubweni ezingezansi zomfula.
3. I-Pre-heater / I-Enzyme Inactivation System
Emikhiqizweni efana nama-apula, utamatisi, namajikijolo, ukushisa ku-85-95 °C kwenza ama-enzyme angasebenzi ngaphambi kokudonsa. Ithangi le-EasyReal elifakwe ngaphambili lokushisisa liqinisekisa ukusatshalaliswa kwezinga lokushisa okufanayo, linciphisa ukunsundu futhi lithuthukise nokugcinwa kombala.
4. Umcwengisisi
Ngemuva kokukhishwa kokuqala, aumcwengisisiisusa imicu emihle kanye nembewu eyinsalela ukuze kuzuzwe i-pulp ebushelelezi. Usayizi wemeshi (0.4–2.0 mm) ungakhethwa ngokuya nge-viscosity yomkhiqizo kanye nokusetshenziswa kokugcina—ujusi, i-puree, noma unamathisele. Ama-pulpers anezigaba ezimbili ahlanganisa kokubili imisebenzi eyinhloko neyokucwenga, enze ukufakwa kube lula futhi athuthukise ukonga kwamandla.
5. I-Vacuum Deaerator
Umoya obambeke ngesikhathi sokudonsa ungathinta umbala nempilo yeshalofu. Ii-vacuum deaeratoriqeda i-oxygen encibilikile, iqinisa i-pH kanye ne-viscosity. Lesi sinyathelo sibaluleke kakhulu emshinini we-pulp katamatisi kanye nemigqa ye-apula puree enziwa inzalo ye-UHT.
6. Uhlelo Lokugcwalisa I-Aseptic
Uma isicubunguliwe, i-pulp iyahlanzwa futhi igcwaliswe nge-aseptically izikhwama ezingu-220 L noma ezinye iziqukathi eziyinyumba. Isigcwalisi se-aseptic esihlanganisiwe se-EasyReal siqinisekisa ukupakishwa okungangcoliswa, kunweba impilo yeshalofu ngaphandle kwezilondolozi. Isibambo sesikhwama esizenzakalelayo sokugcwalisa kanye nokulawula izinga lokushisa kuqinisekisa ukubekwa uphawu okuthembekile nokulahlekelwa okuncane komkhiqizo.
Umshini ngamunye osemugqeni ulandela izindinganiso zokuhlanzeka kwezimboni futhi ungenziwa ngezifiso ukugeleza, i-viscosity, kanye nohlobo lomkhiqizo. Ndawonye, bakha uhlelo lokukhiqiza oluhlangene olukhulisa ukusebenza kahle nobuqotho bomkhiqizo.
Umshini we-EasyReal's fruit pulper uphatha izinhlobonhlobo zezinto ezingavuthiwe—ezintsha, eziqandisiwe, ezikheniwe, noma i-aseptic fruit pulpapple, utamatisi, umango, ipheya kanye nogwava. Abacubunguli besizini bangashintsha ukusuka ku-apula baye kutamatisi noma ukusuka kumango ukuya kugwava phakathi noshintsho olulodwa. Idizayini ye-modular ivumela ukushintshwa okusheshayo kwezikrini nama-rotor ukuze kuhambisane nobukhulu be-pulp noma usayizi wembewu.
Izinketho zokuphuma zihlanganisa:
• I-Puree noma i-pulp concentrate yokuthunyelwa kwamanye amazwe kanye nokulungiswa kabusha kwezimboni.
• Ijusi yemvelo noma umpe wemigqa yokuhlanganisa isiphuzo.
• I-tomato paste noma isisekelo sososo sabakhiqizi bokudla.
• Ukudla kwezingane noma isisekelo se-jam esine-fiber elawulwayo.
Lokhu kuvumelana nezimo kusiza izimboni zehlise isikhathi sokungenzi lutho futhi zilungise izinhlelo zokukhiqiza ngokusekelwe ekutholakaleni kwezinto ezingavuthiwe kanye nesidingo semakethe. Iphinde isekele ukushintshashintsha okusheshayo phakathi kwezinhlelo zokusebenza ezinoshukela nezimnandi—ngaphandle kokuphazamisa inhlanzeko noma ukuzinza kwe-flavour.
Isakhiwo sokulawula somugqa we-EasyReal pulping wakhiwe endaweni ezungezileInkampani Siemens PLCinkundla ene-HMI yesikrini esithintwayo. Ama-opharetha angaqapha inqubo eguquguqukayo efana nesilinganiso sokuphakelayo, isivinini se-rotor, izinga lokushisa lomkhiqizo, nezinga le-vacuum ngesikhathi sangempela. Ingxenye yomshini ngayinye—i-crusher, i-pulper, i- finisher, i-deaerator, ne-filler—ikhiyiwe ukuze iphephe futhi ihlanganiswe ngokusebenzisa iresiphi enengqondo.
Amalogu edatha agcina amaqoqo okukhiqiza, ama-alamu, nemijikelezo yokuhlanza, okwenza kube lula ukulandeleka ngesikhathi sokucwaninga. Ukufinyelela kude kuvumela onjiniyela be-EasyReal ukuthi basize ngokuxilonga, ukulinganisa, nezibuyekezo zesofthiwe. Uhlelo lusekela ukuhlanzwa okuzenzakalelayo (CIP) kanye nokuvala inzalo (SIP), ukuqinisekisa ukuthi zonke izindawo ezithinta insimbi engagqwali zigcina izindinganiso zokuhlanzeka ngisho nangesikhathi sokusebenza kwemikhiqizo eminingi.
Ukulawula okuhlakaniphile akugcini nje ukuzinzisa ikhwalithi yokuphumayo kodwa futhi kunciphisa ukusetshenziswa kwamandla namanzi—okwenza isixazululo se-EasyReal sibe esimeme futhi singabizi.
I-Shanghai EasyReal Machinery Co., Ltd. inikeza izixazululo eziphelele ze-turnkey yezimboniizithelo pulperkanye nezinhlelo zokukhipha ama-pulp ezithelo. Ithimba lethu lonjiniyela liklama izakhiwo zezinqubo ezigcwele ezihlanganisa ama-crusher, ama-pre-heater, ama-pulper, ama-deaerator, nama-aseptic fillers, aklanyelwe umthamo wakho nezimo zokusebenzisa. Kusukela ekuhlolweni komshayeli kuya ekugunyazweni kwezimboni, siqondisa amakhasimende kuso sonke isinyathelo—isakhiwo sesakhiwo, ukufakwa, ukuqeqeshwa komsebenzisi, nokuqinisekisa ukusebenza.
Ngaphezulu kweminyaka engama-25 yesipiliyoni sembonini nokufakwa emazweni angama-30+, i-EasyReal iqinisekisa ukuthi umugqa ngamunye wokukhiqiza uletha ukusebenza okuzinzile, impilo ende yesevisi, nezindleko eziphansi zokusebenza.
Xhumana nathi namuhlaukucela ikhotheshini eyenziwe ngokwezifiso noma ukuxoxa ngezidingo zakho zokukhiqiza:
www.easireal.com
sales@easyreal.cn
Noma vakashela okuthi Xhumana nathi ukuze ukhulume ngokuqondile nonjiniyela bethu.
