I-Plum Processing Line
I-EasyReal iplamu processing line ilethaukusebenza okuzinzilekuyo yomibili imikhiqizo ye-high-pulp kanye ne-low-pulp. Sisebenzisa insimbi engagqwali yezinga lokudla kuzo zonke izingxenye zokuxhumana bese silandeladesign Modularukuze ukwazi ukulungisa umugqa ngokusekelwe ohlotsheni lomkhiqizo.
Umugqa ngamunye uqala ngo-aiyunithi yokuwasha nokuhlunga iplamu, kulandele aukulimaza i-pulperehlukanisa imigodi namaxebuka ku-pulp. Bese, ngokusekelwe kumkhiqizo oqondiwe, ukugeleza kuyahlukana:
● Ngobaijusi, sihlanganisa ukukhishwa, ukwelashwa kwe-enzymatic, ukucaciswa, kanye nokuhwamuka.
● Ngobai-puree, sigcina i-pulp ngokuhlunga okuncane futhi sifaka ukushisa okumnene.
● Ngobaujamu noma unamathisele, sihlanganisa amathangi axubileyo, izincibilikisi zikashukela, nezipheko zevacuum.
Zonke izinqubo ezishisayo zisebenzisa okunembileUkulawula izinga lokushisa kwe-PID. Eyethuama-tube-in-tube sterilizersphatha ukunamathisela kweplamu ene-viscosity ephezulu ngaphandle kokushisa ngokweqile noma ukungcolisa. Ekugcineni, imikhiqizo ingena imigqa ye-aseptic noma eshisayo yokugcwalisa.
I-EasyReal idizayina umugqa ngamunyeukuhlanza okulula, ukonga amandla, futhiisikhathi esiphezulu. Kungakhathaliseki ukuthi udinga u-500 kg/h noma u-20,000 kg/h okukhiphayo, onjiniyela bethu bangalungisa isisombululo ukuze silingane nosayizi wesitshalo sakho, ukutholakala kwamandla, nefomethi yokupakisha.
Abaprosesa bezithelo basebenzisa imigqa yeplamu ye-EasyReal ngezindlela eziningi:
● Izimboni zamajusikhiqiza i-NFC futhi ugxilise ingqondo.
● Izinhlobo ze-Jamdala imikhiqizo esakazwa kamnandi kusuka ezinhlobonhlobo ze-clingstone noma ze-damson.
● Abahlinzeki be-Pureethumela i-pulp eqediwe kancane ukuze uthole ukudla kwezingane nezingxube zobisi.
● Amaketanga ebhikawozisebenzisa i-plum paste ukwenza ama-mooncake, ama-tarts, namakhukhi agcwele.
Siphinde sisekele:
● Agri-cooperativesukucubungula ama-plums amasha ngesikhathi sokuvuna.
● OEM ngaphandleukwenza imikhiqizo egcwele isikhwama esingu-220L egcwele isikhwama.
● Amaphrosesa enkontilekaabasebenzela amaklayenti ezithelo eziningi kulayini owodwa oguquguqukayo.
Imigqa yethu yeplamu ijwayelaama-cultivars amaninginjengeplamu elibomvu, iplamu eliphuzi, i-greengage, noma i-damson. Kungakhathaliseki ukuthi uqondise izimbiza zokuthengisa zendawo noma ukugcwaliswa kwenqwaba enkulu, i-EasyReal inemiklamo efakazelwe njengekesi.
Ukuze ukhethe umugqa wokucubungula olungile, cabangela lezi zici ezibalulekile:
1. Amandla okukhiphayo:
● Isilinganiso esincane: 500-1000 kg / h
● Isikali esimaphakathi: 2–5 amathani/h
● Isikali sezimboni: amathani ayi-10/h nangaphezulu
2. Uhlobo lomkhiqizo:
● Ngobaijusi bese ugxilisa ingqondo: khetha amamodeli anokwelashwa kwe-enzymatic, ukucaciswa kwe-centrifugal, kanye ne-evaporator yefilimu ewayo.
● Ngobai-puree nokudla kwengane: sebenzisa i-pulping ethambile enokuhlunga okuncane kanye nezibulala magciwane ezishear kancane.
● Ngobaujamu noma unamathisele: khetha ama-vacuum cookers, izixube zikashukela, nama-high-viscosity fillers.
3. Ifomu lokupakisha:
● Amabhodlela engilazi okudayisa noma izimbiza (200-1000 ml)
● Amabhodlela epulasitiki agcwele ukushisa
● 200L/220L izikhwama aseptic ezigubhini
● 1–5L izikhwama zesevisi yokudla
4. Isimo sempahla eluhlaza:
● Ama-plums amasha
● I-IQF noma iqhwa
● I-pulp efakwe ngaphambili
Onjiniyela bethu bokuthengisa bangalingisa izindlela zokugeleza ezihlukene zezinhloso zomkhiqizo wakho. Sikusiza ukuqhathanisautshalomali uma kuqhathaniswa nesivuno, isikhathi sokucubungula vs. impilo yeshalofu, futhiimanuwali vs. ukusetha okuzenzakalelayo.
Nansi indlela umugqa ogcwele ocubungula ngayo ama-plums aluhlaza abe yimikhiqizo yokugcina:
Ama-Plums amasha
→I-Elevating Conveyor
→I-Bubble Washer + Iwasha Ibhulashi
→Ihlunga i-Conveyor
→I-Destoning Pulper
→I-Preheater
→(uyazikhethela) Ithangi Lokwelapha Nge-Enzyme
→(uyazikhethela) I-Centrifugal Clarifier
→(uyazikhethela) I-Evaporator yokugxila
→I-Sterilizer (i-tube-in-tube nomauhlobo lwe-tubular)
→Ukugcwalisa i-Aseptic noma Ukugcwalisa Okushisayo
→Umkhiqizo Oqediwe: Ijusi / I-Puree / Jam / Namathisela
Senza ishadi ngendlela oyifisayo kuye ngokuphuma kwakho. Isibonelo, i-puree yeqa i-enzyme nezinyathelo zokucacisa. Imigqa ye-Jam ihlanganisa aiyunithi yokuhlanganisa & yokuncibilikisa ushukelangaphambi kokupheka kwe-vacuum.
Ake sibheke okokusebenza okubalulekile okwenza umugqa wakho weplamu usebenze:
I-Plum Bubble Washer + Iwasha Ibhulashi
Le yunithi iphakamisa futhi icwilise ama-plums ethangini lensimbi engagqwali elinamanzi ajikelezayo. Auhlelo lwe-bubbleinyakazisa kancane isithelo ukuze isuse uthuli nokungcola. Bese,amabhulashi ajikelezayokhuhla ingaphezulu bese uhlanza ngamanzi ahlanzekile.
→ Isiza ukususa izibulala-zinambuzane nezikhumba ezithambile ngaphandle kokulimala.
→ Yehlisa ukuzala futhi ithuthukise inhlanzeko esigabeni sokuqala.
I-Plum Sorting Conveyor
Ibhande lensimbi engagqwali lihambisa ama-plums awashiwe ngaphansi kokukhanya noma ukuhlolwa okubonakalayo. Ama-operators asusa izithelo ezonakele noma ezingavuthiwe.
→ Iqinisekisa kuphela ukuthi isithelo sekhwalithi ephezulu singena esinyathelweni se-pulping.
→ Ukuhlunga kwekhamera ongakukhetha kuyatholakala ukuze kuzenzekele ngokugcwele.
I-Plum Destoning Pulper
Lo mshini usebenzisa isisefo esijikelezayo esinesivinini esikhulu ukuhlukanisa imigodi nenyama. I-blade yangaphakathi izungeza isikrini se-mesh ngenkathi u-pulp udlula.
→ Isusa amatshe eplamu kahle ngaphandle kokuchoboza uhlamvu.
→ Ikhiqiza i-puree ebushelelezi noma isisekelo sejusi esinodoti omncane.
Ithangi Lokwelapha Nge-Enzyme
Ukuze uthole ijusi nokugxila, leli thangi lengeza ama-enzyme ebanga lokudla ukuze aphule i-pectin futhi anciphise i-viscosity.
→ Ithuthukisa ukukhiqizwa kwejusi futhi inciphise umthwalo wokuhlunga.
→ Ithangi eligcwele ijakhethi ene-paddle mixer nokulawula izinga lokushisa.
I-Centrifugal Clarifier
Le centrifuge ihlukanisa okuqinile okumisiwe kujusi ngemva kokuphuka kwe-enzymatic.
→ Iletha ijusi yeplamu ecwebile.
→ Iwusizo ikakhulukazi ku-NFC nemigqa yokugxilisa ingqondo ecacile.
I-Falling-Film Evaporatornoma ForcedEumhwamuko
I-evaporator igxilisa ijusi ibe isiraphu noma ifomu lokunamathisela. Ijusi ingena ifilimu elincanyana phezu kwamashubhu ashisayo bese amanzi ayahwamuka.
→ Isebenzisa ukuhwamuka kwe-vacuum yezinga eliphansi ukuze kugcinwe ukunambitheka.
→ Ukonga amandla ngokuphinda usebenzise ukushisa emiphumeleni yangaphambilini.
I-Tube-in-Tube nomaI-TubularI-Sterilizer
Sisebenzisa ama-sterilizer ohlobo lwe-tubular for juice kanyei-tube-in-tubethayipha ama-sterilizersnge-viscous jam/paste/puree.
→ Igcina ikhwalithi ephezulu yomkhiqizo ku-95–121°C.
→ Kuhlanganisa isiqophamlando, amashubhu okubamba, kanye nevalvu yokucindezela emuva.
→ Igwema ukungcolisa ngisho ne-plum pulp ewugqinsi.
Umshini Wokugcwalisa I-Aseptic
Lo mshini ugcwalisa inzalo yomkhiqizo weplamu ezikhwameni eziyinyumba ngaphakathi kwezigubhu noma imigqomo.
→ Isebenza ngaphansi kwegumbi elihlanzekile noma izimo zokugeleza komoya eziyinyumba.
→ Itholakala ngenguqulo yekhanda elilodwa noma amakhanda amabili.
→ Ifanele ukuthekelisa kanye nesitoreji sempilo ende yeshelufu.
Umugqa wokucubungula i-EasyReal iplamu uphatha izinhlobonhlobo zeama-plum cultivarsfuthiizimo zokufaka. Ukuthi uyakwamukelaama-plums abomvu, ama-plums aphuzi, ama-greengages, nomaamadamsons, isistimu yethu ilungisa ukugeleza nezinyathelo zokuhlunga ukuze zifane nokuthungwa kanye nebhalansi ye-sugar-acid.
Ungaphakela:
● Ama-plums amasha(nemigodi)
● Ama-plums aqandisiwe noma ancibilikisiwe
● I-pulp efakwe ngaphambilikusuka kwisitoreji esibandayo
● Isitoko esivuthwe ngokweqile noma esilimeleokokunamathisela
Umkhiqizo ngamunye ohlosiwe unendlela yenqubo ehlukile. Ngokwesibonelo:
● Imigqa yejusigcizelela ukucaciswa nokuqhekeka kwe-enzyme ukuze uthole isivuno esingcono.
● Imigqa ehlanzekileyeqa ukucaciswa futhi ugcine i-pulp fiber ukuze uthole ukuthungwa okuphuzwayo.
● Jam noma unamathisele imigqasebenzisa ukupheka kwe-vacuum kanye noshukela ukuze uzuze i-Brix efanele kanye ne-viscosity.
Ukuvumelana nezimo futhi kuvela ezinkethweni zokupakisha. Umugqa ofanayo oyinhloko ungashintsha phakathi:
● 200 ml amabhodlela okudayisa
● 3 kuya ku-5L izikhwama ze-BIB
● 220L izigubhu ze-aseptic
Siklama isistimu ukuze ivumeleukuhlanza okusheshayo kwe-CIP, ukushintsha iresiphi, futhiukukhiqiza kabusha. Lokho kusho ukuthi ungakwazi ukusebenzisa ijusi ekuseni bese unamathisele ntambama.
Uma ukunikezwa kwakho kushintsha ngesizini noma ngesidingo semakethe, idizayini yemojuli ye-EasyReal igcina ulayini wakho usebenza ngokusebenza kahle okuphezulu kanye nokumosha okuncane.
Umugqa wokucubungula iplamu usebenza ku-aI-PLC + HMI uhlelo lokulawula oluhlakaniphile, ikunikeza ukulawula okugcwele nokubonakala kwedatha kuzo zonke izinyathelo.
Isikrini esithintwayo esimaphakathi sikuvumela ukuthi:
● Setha amazinga okushisa, izivinini, nezingcindezi zeyunithi ngayinye
● Gada amazinga okugeleza nezikhathi zokubamba umkhiqizo
● Landelela umlando weqoqo nemijikelezo ye-CIP
● Qalisa ama-alamu amapharamitha angavamile
Sisebenzisaizilawuli ze-PLC ezinegamanjenge-Siemens enamaphaneli e-HMI ahlanganisiwe. Ngezinyathelo ezibalulekile ezifana nokuvala inzalo nokugcwaliswa kwe-aseptic, siyengezaUkulawula izinga lokushisa kwe-PIDfuthiukulawulwa kwengcindezi emuvaukuqinisekisa ukuphepha kanye nokuvumelana komkhiqizo.
Kumasistimu amakhulu, ungaphinda ukhethe:
● Ukuxilongwa kwesilawuli kudekanye nosekelo lokuxazulula inkinga
● Ukungena kwedatha nokuthekelisayokubika ukuthobelana
● Amamojula okuphatha amaresiphiukushintsha imikhiqizo kalula
Wonke amasistimu ahlelwa onjiniyela bethu bakagesi abangaphakathi endlini futhi ahlolwe ngesikhathi se-FAT ngaphambi kokulethwa (Isivivinyo Sokwamukelwa Kwefekthri). Uthola inkundla ezinzile futhi kulula ukuyisebenzisa edinga ukuqeqeshwa okuncane.
Ngezilawuli ezihlakaniphile ze-EasyReal, awudingi ukuqagela ukuthi kwenzekani ngaphakathi kwamapayipi. Uyibona bukhoma, lungisa ngokushesha, futhi uhlale ulawula yonke inqwaba.
I-Shanghai EasyReal Machinery Co., Ltd. isiphelileIminyaka engu-25 yesipiliyoni somkhakhaekulungiseni izithelo. Sisize amakhasimende ngaphesheyaAmazwe angu-30+yakha imigqa yokukhiqiza ethembekile, evumelana nezimo, futhi eyongayo.
Kusukela ekuthuthukisweni kwesisetshenziswa esisodwa kuya ezitshalweni ezigcwele ze-turnkey, sisekela:
● Idizayini yesistimu nesakhiwo
● Ukunikezwa kwemishini nokufakwa
● Ukugunyazwa kanye nokuqeqeshwa komsebenzisi
● Ukwesekwa ngemuva kokuthengisa kanye nezingxenye ezisele
Wonke umugqa wokucubungula iplamu esiwakhayongokwezifiso kumkhiqizo wakho, ukupakisha kwakho, futhiingqalasizinda yangakini. Izixazululo zethu zisekelwa izimo zomhlaba wangempela embonini yejusi, ujamu, kanye ne-pulp.
Vumela ithimba lethu lonjiniyela lihlaziye izidingo zakho. Sizoklama isixazululo esithuthukisa isivuno, esinciphisa isikhathi sokuphumula, futhi esifanelana nohlelo lwakho lokutshala imali.
Xhumana nathi manjeukucela ikhotheshini noma ukubonisana kwezobuchwepheshe:
www.easireal.com/contact-us
I-imeyili:sales@easyreal.cn
