I-UHT Processing Plant
II-UHT Processing Plantithuthukiswe nguI-Shanghai EasyReal Machinery Co., Ltd.iyisixazululo esiphelele sezimboni sokuvala inzalo okushisayo kanye nokupakishwa kwe-aseptic kwemikhiqizo yokudla okuwuketshezi. Idizayinelwe ukukhiqiza okuphakathi nendawo kuya kwezinga elikhulu, isistimu iyasebenzaUkucubungula izinga lokushisa eliphezulu kakhulu (UHT)., ngokuvamile phakathi kuka-135°C no-150°C, ukuze kuqedwe ngempumelelo ama-microorganisms ayingozi kuyilapho kugcinwa ikhwalithi yomkhiqizo.
Emnyombweni wesitshalo yi-I-sterilizer ye-UHT, engacushwa njengei-tubular, ipuleti, nomai-direct steam injection (DSI)uhlobo, kuye ngezici zomkhiqizo. Uhlelo luyaqinisekisaukulawula okunembile kwezinga lokushisa, ingcindezi, nesikhathi sokubamba, ngaleyo ndlela kuqinisekisa kokubili ukuphepha kokudla kanye nokulahlekelwa okuncane okunomsoco. Ngemuva kokuvala inzalo, umkhiqizo udluliselwa nge-asepticallyumshini wokugcwalisa i-aseptic, engagcwalisaesikhwameni-ebhokisini, isikhwama-esigubhu, noma ezinye iziqukathi eziyinyumba ngaphansi kwezimo ezilawulwayo zegumbi elihlanzekile.
Ukuze kuthuthukiswe ukuguquguquka kokukhiqiza, isitshalo se-UHT singahlanganiswa namayunithi ongawakhetha njenge-i-vacuum deaerator(ukukhipha umoya-mpilo kanye nokuvimbela i-oxidation), ahigh-pressure homogenizer(ukuthuthukisa ukungaguquguquki komkhiqizo kanye nokuzwakala komlomo), kanye ai-evaporator enemiphumela eminingi(ukugxilisa imikhiqizo ngaphambi kokuvala inzalo). Uhlelo luhlanganisa aukuhlanza okuzenzakalelayo kwe-CIP/SIP kanye nesekethe yokuvala inzalo, ukuqinisekisa ukuthobela ukuhlanzeka kanye nokunciphisa isikhathi sokuphumula.
Imboni yokucubungula i-UHT ifanele uhla olubanzi lwemikhiqizo ewuketshezi kanye ne-semi-liquid, okuhlanganisa:
1.Amajusi wezithelo nemifino namapuree
2.Imikhiqizo yobisi efana nobisi neziphuzo zeyogathi
3.Iziphuzo ezisekelwe esitshalweni njengesoya, i-oat, nobisi lwe-alimondi4.
4.Iziphuzo ezisebenzayo nezinomsoco
5.Amasoso, ama-paste, nezinongo eziwuketshezi
1.Isistimu yokuvala inzalo ye-UHT yezinga lezimboniukucubungula okushisayo okuqhubekayo nokuthembekile.
2. Ukucushwa kwezibulala-magciwane eziguquguqukayoetholakalayo: ishubhu, ipuleti, noma umjovo wesitimu oqondile (DSI).
3.Ukulawula okuqondilelokushisa, ingcindezi, kanye nesikhathi sokubamba ukuqinisekisa ukuphepha kokudla kanye nekhwalithi yomkhiqizo.
4.Ididiyelweuhlelo lokugcwalisa i-aseptic, iyahambisana nesikhwama se-bag-in-box, i-bag-in-drum, nezinye izinketho zokupakisha eziyinyumba.
5.Amamojula asebenzayo okuzikhethelaokuhlanganisa i-vacuum deaerator, i-homogenizer enomfutho ophezulu, i-evaporator yefilimu ewayo, nesibulala-magciwane sokugeza amanzi.
6.Kwakhelwe ngaphakathiokuzenzakalelayo ngokugcwele uhlelo lwe-CIP/SIPukuhlanza nokuvala inzalo ngendlela ehlanzekile.
7.Kusebenziseka kalulaUhlelo lokulawula lwe-HMI + PLCngokuqapha kwesikhathi sangempela, ukungena kwedatha, nama-alamu azenzakalelayo.
8.Idizayini ye-Modular kanye ne-scalable, okuvumela ukwenza ngokwezifiso okulula, ukuthuthukiswa, nokuhlanganiswa emigqeni yokukhiqiza ekhona.
9.Zonke izingxenye zikagesi nezokulawula zitholakala kuyoamabhrendi wezinga eliphezulu lamazwe ngamazwe(isb., Siemens, Schneider)
10.Ifanele uhla olubanzi lweimikhiqizo ewuketshezi kanye ne-semi-liquid, okuhlanganisa ijusi, ubisi, iziphuzo zezitshalo, amasoso, nokunye.
I-1.Ukulawula okuzenzakalelayo kokulethwa kwezinto kanye nokucubungula isignali kuqinisekisa ukusebenza kahle nokunembile.
I-2.I-automation yezinga eliphezulu inciphisa ukuthembela emsebenzini wezandla kuwo wonke umugqa wokukhiqiza.
3.Zonke izingxenye zikagesi zithathwe kumabhrendi asezingeni eliphezulu ahlonishwa umhlaba wonke, okuqinisekisa ukuzinza nokuthembeka kwesistimu.
I-4.Ifakwe isixhumi esibonakalayo somshini womuntu (HMI) sokulawula isikhathi sangempela nokuqapha isimo ngesikrini esithintwayo.
5.Ifaka ubuhlakani bokulawula okuxhumene okuhlakaniphile, okuvumela isistimu ukuthi iphendule ngokuzenzakalelayo kumaphutha okungenzeka noma izimo eziphuthumayo.
