Imashini Yimbuto Yimbuto Yimbuto & Gutunganya imboga
Uruganda rukora imbuto za EasyReal ni sisitemu yuzuye ihuza gutunganya imashini, kugenzura ubushyuhe, hamwe na vacuum itunganya umutobe, isosi, cyangwa umusaruro wibiryo byabana.
Umurongo wibanze nigice cyacyo cyo gutunganya no guhuza ibice, byemeza imiterere imwe hamwe nubwiza buhamye ndetse no kubikoresho bya fibrous cyangwa pectine nyinshi.
Igishushanyo mbonera
Inzira itangirana nisuku yo kugaburira isuku no kumenagura ibikoresho bigemura ibicuruzwa.
Umuyoboro wa vacuum ukuraho ogisijeni yashonze, ugakurikirwa n’umuvuduko ukabije wa homogenizer ukwirakwiza ibice bitangirika kandi bigatanga amavuta karemano.
Ubwoko bwa Tubular cyangwa Tube-in-tube ihinduranya ubushyuhe ikora mbere yo gushyushya cyangwa guhagarika, kandi ibyuzuye bya aseptic byuzuza uruziga hamwe nubunini bwuzuye.
Ubwubatsi
• Ibikoresho: SUS304 / SUS316L ibyuma bitagira umuyonga kubicuruzwa byose bigaragara.
• Kwihuza: Tri-clamp ibikoresho by'isuku hamwe na gaseke ya EPDM.
• Automation: Siemens PLC + gukoraho-ecran HMI.
• Gufata neza: Ibibaho bifatanye hamwe na serivisi kuruhande kugirango bigenzurwe byoroshye.
Buri kantu kose - uhereye ku bunini bwa pompe kugeza kuri geometrike ya agitator-yakozwe kugirango ikore isuku yuzuye neza kandi ikabije, mugihe ikomeza gukurikiranwa no kubahiriza isuku.
Imashini yimbuto yimbuto ya EasyReal ishyigikira ibintu byinshi murwego rwibiribwa n'ibinyobwa:
• Umutobe w'imbuto n'imbuto: imyembe, guava, inanasi, pome, na citrus ishingiro ryo kuvanga no kuzuza.
• Isosi na Jam Producer: isosi y'inyanya, strawberry jam, hamwe na amavuta ya pome hamwe nuburyo bumwe hamwe no kugumana amabara.
• Ibiribwa byabana nibitunga umubiri: karoti, igihaza, cyangwa amashaza ya pee yatunganijwe muburyo bwisuku.
• Ibinyobwa bishingiye ku bimera no kuzuza amata: ibice byimbuto cyangwa imboga byahujwe na yogurt, urusenda, n'amata meza.
• Ibyokurya hamwe nogukora imigati: gutegura imbuto zuzuza ibiryo cyangwa ice-cream.
Automation yemerera resept byihuse guhinduka nibisohoka bihamye nubwo hamwe nibikoresho fatizo bihinduka.
CIP cycle yujuje ubuziranenge bwa HACCP, ISO 22000, na FDA.
Abatunganya inyungu bungukirwa nuburyo buhoraho, ibibazo bike byabaguzi, no kwizerwa mugihe gikwiye.
Gukora isuku yo mu rwego rwo hejuru ntabwo ari umurimo woroshye wo guterura - bisaba gufata neza fibre, pectine, hamwe nimpumuro nziza.
Ubwoko bwimbuto nkumwembe, igitoki, cyangwa guava birasa neza kandi bisaba kogosha gukomeye nyamara gushyushya byoroheje kugirango wirinde gutwikwa.
Ibimera byimboga nka karoti nigihaza bikenera mbere yo gushyushya na enzyme idakora kugirango ibungabunge ibara risanzwe.
Kuri strawberry cyangwa raspberry, vacuum deaeration hamwe na homogenisation nibyingenzi kugirango uhindure ibara kandi wirinde gutandukana.
Umurongo wo gutunganya EasyReal uhuza ibyo bisabwa byose muri sisitemu ikomeza isuku:
Igishushanyo mbonera cy’isuku kigabanya kwanduza no okiside.
• Vacuum deaeration irinda uburyohe n'impumuro nziza.
• Umuvuduko ukabije wa homogenisation utanga matrix nziza.
Sisitemu ya CIP / SIP itangiza isuku hamwe ninzinguzingo zemewe hamwe na digitale.
Uru rwego rwo kwishyira hamwe rutuma ababikora bakora ibicuruzwa byinshi - imbuto, imboga, cyangwa bivanze - bitabangamiye umutekano cyangwa umutekano.
Guhitamo iboneza ryiza biterwa nintego zumusaruro, ibintu bifatika, nibisabwa ubunini. EasyReal itanga ibishushanyo bitatu bisanzwe:
1. Ibice bya Laboratwari & Pilote (3–100 L / h) - kuri kaminuza, ibigo R&D, hamwe no gupima ibicuruzwa.
2. Imirongo yo hagati (500-22,000 kg / h) - kubatunganya niche nibirango byigenga biranga SKU nyinshi.
3. Imirongo yinganda (toni 5–20 / h) - kubihingwa binini bitunganya imbuto zigihe cyigihe.
Ibitekerezo byo gutoranya
• Urwego rwa Viscosity: 500-6,000 cP; Kugena ubwoko bwa pompe nubushyuhe bwa diameter.
• Ibisabwa byo gushyushya: gukuraho enzyme (85-95 ° C) cyangwa kuboneza urubyaro (kugeza kuri 120 ° C). Ubushyuhe bushobora guhinduka kubwoko bwimbuto n'imboga.
• Ubushobozi bwa Vacuum: –0.09 MPa yo gutesha agaciro ibikoresho byangiza amabara.
• Umuvuduko wa Homogenisation: 20-60 MPa, igishushanyo kimwe cyangwa ibyiciro bibiri.
• Umuyoboro & Valve Sizing: irinde gufunga no gukomeza laminarire ya fibrous pure.
• Inzira yo gupakira: ishyushye-yuzuye cyangwa aseptic, bitewe nibicuruzwa bikenerwa mubuzima.
Kubatunganya bwa mbere, EasyReal irasaba gukora ikizamini cyo kwemeza icyitegererezo muri Centre yacu ya R&D kugirango tumenye umusaruro, kugumana amabara, hamwe nubukonje mbere yinganda.
Ibikurikira bikurikira byerekana umurongo wuzuye wo gutunganya, uhuza module zose zingenzi zirimo homogenisation:
1. Imbuto mbuto Kwakira & Gukaraba - ikuraho ubutaka nibisigara ukoresheje ibibyimba byinshi cyangwa bizunguruka.
2. Gutondeka & Kugenzura - kwanga imbuto zidahiye cyangwa zangiritse.
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4. Kumenagura - bigabanya imbuto mo mashi ikwiriye gutunganywa.
5. Mbere yo gushyushya / Enzyme idakora - itunganya ibara kandi igabanya umutwaro wa mikorobe.Kugera ku ngaruka zo koroshya no kudakora imisemburo.
6. Gukurura no Gutunganya - gutandukanya uruhu n'imbuto, kubyara ifu imwe.
7. Vacuum Deaeration - ikuraho umwuka wa ogisijeni ushonga hamwe na gaze zidahinduka.
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9. Sterilisation / Pasteurisation - tubular cyangwa tube-in-tube ihinduranya ubushyuhe ivura puree kubwumutekano.
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11. Gukonjesha & Gupakira - byemeza ubudakemwa bwibicuruzwa mbere yo kubika cyangwa koherezwa.
Intambwe yo guhuza ibitsina (Icyiciro cya 8) irakomeye. Ihindura imashini itunganijwe neza muburyo butajegajega, bwuzuye globe hamwe nigihe kirekire cyimiterere.
Igenzura rya PLC rya EasyReal rihuza intambwe zose, gufata amajwi, ubushyuhe, hamwe namakuru ya vacuum kugirango byemezwe kandi bishoboke.
Buri gice mumurongo wa EasyReal imbuto zitunganya umurongo ni intego-yubatswe kubwisuku, kwizerwa, no guhuza imiterere. Hamwe na hamwe bakora sisitemu ya modula ihuza imiterere yikigereranyo nubushobozi bwuzuye bwinganda.
1. Gukaraba imbuto & Sorter
Ubwoko bwo gukaraba cyangwa bubble bukuraho umukungugu hamwe nibisigara hamwe no guhumeka ikirere hamwe na spray yumuvuduko mwinshi. Intoki zintoki noneho zitandukanya imbuto zeze nuwanze, zemeza ko ibikoresho byo murwego rwohejuru byonyine byinjira mubikorwa kandi bikarinda abayitunganya kwangirika.
2. Crusher
Iyi module-iremereye cyane yamenagura imbuto mo mash. Icyuma gikaranze gisenya uruhu na pulp munsi yumuvuduko mwinshi 1470rpm.
3. Imashini isunika kandi itunganya
Ingoma itambitse yashyizwemo udupapuro dusimburana dusunika mash binyuze mumashanyarazi. Ingano ya mesh (0,6 - 2,0 mm) isobanura imiterere yanyuma. Igishushanyo kigera kuri 95% kugarura no gutanga ibikoresho-bidafite ibikoresho byo gusimbuza ibicuruzwa byihuse.
4. Umuyoboro wa Vacuum
Ikorera munsi ya –0.09 MPa, ikuramo ogisijeni yashonze hamwe nindi myuka idahwitse. Iyi ntambwe irinda impumuro nziza na pigment naturel, kandi irinda okiside ishobora guhumura neza cyangwa ibara.
5. Homogenizer
Ikintu nyamukuru cyimashini yimbuto imbuto, homogenizer ihatira ibicuruzwa binyuze mumashanyarazi neza kuri 20 - 60 MPa. Kwiyogoshesha hamwe na cavitation bigabanya ingano yingingo kandi bikwirakwiza fibre, pectine, namavuta.
• Ibisubizo: amavuta yo mu kanwa, isura nziza, hamwe nigihe kirekire.
• Ubwubatsi: piston yo mu rwego rwo hejuru ibiryo, tungsten-karbide intebe ya valve, umutekano bypass loop.
• Amahitamo: icyiciro kimwe cyangwa bibiri-byiciro, umurongo cyangwa icyitegererezo cyintebe.
• Urwego rwubushobozi: kuva muri laboratoire kugeza kumurongo winganda.
Bishyizwe nyuma ya deaerator na mbere yo kuboneza urubyaro, byemeza matrike ihamye, idafite umwuka witeguye kuzura.
6. Sterilizer
Tubular cyangwa tube-in-tube sterilizer izamura ubushyuhe bwibicuruzwa kugirango uhindurwe mbere yo kuzuza. Igenzura rya PID rigumana ubushyuhe n’urwego rwamazi neza, mugihe igitutu cyoroheje kirinda guteka no guhumeka.
7. Aseptic / Uzuza Ashyushye
Servo itwarwa na piston yuzuza dose pure mumacupa mato, umufuka, cyangwa amajerekani. Automatic spray steam sterilisation ya aseptic yuzuza ikomeza asepsis. Igenzura rya HMI rituma SKU ihinduka.
8. Sisitemu ya CIP
Sisitemu (alkaline / aside / amazi ashyushye / koga) ikora isuku yikora. Ibyuma bifata amajwi hamwe nigihe-ubushyuhe bwo kwinjiza byujuje ibisabwa. Imizinga ifunze igabanya imikoreshereze yimiti kandi ikingira abayikora.
Igisubizo: umurongo wanyuma-ujya kumenagura, gutunganya, gutesha agaciro, guhuza ibitsina, guhuza, no kuzuza - gutanga umusaruro uhamye, ufite agaciro gakomeye pure hamwe nigihe gito cyo hasi kandi gifite ireme muri buri cyiciro.
EasyReal ishushanya imashini yimboga ya pure kugirango ikore ibintu byinshi nibigize.
• Inyongeramusaruro zimbuto:imyembe, igitoki, guava, inanasi, papayi, pome, puwaro, amashaza, plum, citrusi.
• Inyongeramusaruro z'imboga:karoti, igihaza, beterave, inyanya, epinari, ibigori byiza.
Ifishi yinjiza:shyashya, ikonje, cyangwa aseptic yibanze.
• Imiterere y'ibisohoka:
1. Imbaraga imwe pure (10-15 ° Brix)
2. Purete yibanze (28-36 ° Brix)
3. Isukari nkeya cyangwa fibre ikungahaye kuri fibre
4. Uruvange rwimbuto-imboga rwibiryo byabana cyangwa ibiryo
Gutunganya imiterere
Guhindura ubushyuhe hamwe na homogenisation imyirondoro ikemura ibihe bitandukanye muburyo bwa viscosity cyangwa acide.
Byihuse-bihuze guhuza hamwe nibipfundikizo byemerera CIP kwemeza byihuse no guhindura mesh hagati yicyiciro.
Hamwe numurongo umwe wo gutunganya pure, abashoramari barashobora gutunganya imyembe mugihe cyizuba na pome mugihe cyimbeho, bigatuma imikoreshereze iri hejuru kandi ikishura vuba.
Kuri sisitemu yibanze ni Siemens PLC hamwe na ecran-ecran ya HMI, ihuza module zose munsi yumurongo umwe.
• Gucunga resept: ibipimo byateganijwe kuri buri bwoko bwimbuto - ubushyuhe, vacuum, igitutu cya homogenisation, gufata umwanya, nibindi.
• Impuruza & Interlock: irinde gukora mugihe valve cyangwa CIP izengurutswe.
• Gusuzuma kure: ibipimo bisanzwe bya PLC bishyigikira ubuyobozi bwa kure no gusesengura amakosa.
• Ingufu Dashboard: ikurikirana ibyuka, amazi, nimbaraga kuri buri cyiciro kugirango ibikorwa byingirakamaro.
• Uruhare rushingiye kubikorwa: abakora, injeniyeri, nabagenzuzi bafite amahirwe atandukanye.
Igenzura ryumugongo ryemeza neza aho rihagaze, impinduka ngufi, hamwe nubwiza busubirwamo - haba gutunganya ibizamini bya litiro icumi cyangwa gukora toni nyinshi.
Kuva mubishushanyo kugeza kuri komisiyo, Shanghai EasyReal Machinery Co., Ltd itanga akazi keza:
1. Ibisobanuro by'ibisobanuro: menya intego, ubushobozi, n'intego zo gupakira.
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3. Imiterere & P&ID: igishushanyo cya 2D / 3D igishushanyo mbonera hamwe nibikoresho byiza.
4. Gukora & Inteko: ibihimbano byemewe na ISO ukoresheje SUS304 / SUS316L hamwe nu muyoboro usudira.
5. Kwishyiriraho & Gukoresha: kurubuga rwa kalibrasi no guhugura abakoresha.
6. Nyuma yo kugurisha: Inkunga yibikoresho-byisi na serivisi ya tekinike ya kure.
Hamwe nuburambe bwimyaka 25 nubushakashatsi mubihugu 30 +, EasyReal itanga imirongo ya puree iringaniza neza, isuku, hamwe nigiciro cyiza.
Buri mushinga ugamije gufasha abatunganya kugera kumusaruro uhamye, kuramba kuramba, no kugumana uburyohe bwiza.
Tangira umushinga wawe uyumunsi.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
