Satumba 18, 2025 -Shanghai EasyReal Machinery Co., Ltd.(shugaban duniya a cikin ƙayyadaddun hanyoyin sarrafa abinci da abin sha) yana sanar da nasarar shigarwa, ƙaddamarwa, da karɓar abokin ciniki na ci gabaUHT/HTST-DSI Pilot Shukadon ƙwararrun masana'anta na Brazil,Abubuwan da aka bayar na VILAC. An kammala shi a kan Satumba 14, 2025, wannan sabon tsarin R&D yana ba VILAC damar haɓaka haɓaka samfura a cikin kiwo, abin sha, da sabbin kayan aikin abinci tare da daidaito da inganci wanda ba a taɓa ganin irinsa ba.
EasyReal's tsarin UHT/HTST (hagu) haɗe tare da tsarin Injection Direct Steam (DSI) da mai keɓantaccen mai cike da aseptic (dama). Wannan ƙaramin injin matuƙin jirgin sama yana baiwa ƙungiyoyin R&D damar kwaikwayi cikakkiyar sarrafa zafin jiki mai zafi da marufi a cikin ƙananan batches. Zane na rukunin yana nuni da yanayin haifuwa na masana'antu, yana ba da damar yin gwaji daidai da sabbin kayan kiwo da abin sha.
Bayanin Aikin
VILAC FOODS - sananne don gadon shekaru 20 a cikin kayan kiwo masu ƙima - zaɓin injin matukin jirgi na EasyReal don sauya ƙarfin R&D ɗin sa da haɓaka sabbin abubuwa. Tsarin yana haɗa fasahohin ci-gaba da yawa don kwaikwayi sarrafa ma'aunin masana'antu akan ma'aunin matukin jirgi:
•Sauƙaƙe-Sterilization Sau uku:Yana canzawa ba tare da matsala ba tsakanin daidaitaccen Pasteurization,HTST(Ƙarancin Lokaci Mai Girma), daUHT(Ultra-High-Temperature) hanyoyin haifuwa tare da daidaiton yanayin zafi na masana'antu (± 0.3 °C sarrafawa har zuwa 152 °C). Wannan iyawar yanayin sau uku yana tabbatar da daidaitaccen aiki don samfura da yawa da sigogin gwaji.
•Ƙirƙirar DSI:Ya haɗa nau'in duniyaInjection Direct Steam (DSI)module don matsananci-m dumama kayayyakin. DSI tana saurin dumama ruwa ta hanyar allurar tururin abinci, wandayana rage damuwa na thermal akan abubuwa masu mahimmanci(kamar sunadaran da enzymes) yayin da har yanzu tabbatar da cikakken kawar da pathogen. Wannan yana nufin abubuwa masu laushi (misali na gina jiki, ɗanɗano) an kiyaye su fiye da dumama kai tsaye na al'ada.
•Haɗin GEA:Yana da injiniyan Italiyanciaseptic high-matsa lamba homogenizer(daga GEA) wanda za'a iya amfani da shi duka layi na sama da ƙasa don bakararre homogenization. Wannan yana da mahimmanci don cimma daidaituwa, <1 µm girman rabon barbashi da laushi mai laushi a cikin kiwo da samfuran tushen shuka, tabbatar da daidaiton samfur mara misaltuwa da jin bakin ciki.
•Ƙarfin Ciko Aseptic:An haɗaaseptic cika majalisar(isolator) yana ba ƙungiyar VILAC damar gudanar da gwaje-gwajen marufi na sabbin abubuwan ƙira. Wannan yana nufin za a iya cika ƙananan nau'ikan kiwo na gwaji ko samfuran abin sha a ƙarƙashin yanayi mara kyau, yana ba da damar gwajin rayuwar rayuwa na ainihi da ƙima mai inganci ba tare da haɗarin gurɓata ba.
Nasarar Fasaha & Fa'idodin Abokin Ciniki
Wannan injin matukin jirgin yana ba da ci gaban fasaha da yawa waɗanda ke amfana kai tsaye VILAC FOODS' bincike da ƙoƙarin haɓaka samfura. Fitattun fa'idodi sun haɗa da:
•Sarrafa Mai Sauƙi:Yana sarrafa nau'ikan samfura iri-iri - daga madarar kiwo na gargajiya da madarar tsire-tsire zuwa abubuwan sha na kofi, abubuwan sha na probiotic, da sauran abubuwan sha masu aiki - a cikin5-40 l/htsari gudu. Zane-zane na zamani yana ba da damar sake daidaita abubuwan da aka gyara cikin sauri don ɗaukar nau'ikan samfuri daban-daban da sigogin sarrafawa, yana ba da cikakkiyar sassauci don gwajin R&D.
•Daidaiton DSI:Tsarin alluran tururi kai tsaye yana dumama samfura kusan nan take, yana rage girman lokacin bayyanar zafi. Yanayana rage damuwa na thermal akan abubuwa masu mahimmanci(misali sunadarai, enzymes), hana lalacewar ɗanɗano ko asarar abinci mai gina jiki, tare da tabbatar da cikakkiyar haifuwa (rage ƙwayoyin cuta zuwa matakan lafiya). Wannan madaidaicin kula da zafin jiki yana da amfani musamman ga tsarin probiotic da manyan sunadaran gina jiki waɗanda ke da zafi.
•Jagoran Haɗin Kai:Tare da hadedde high-matsa lamba homogenizer, da tsarin cimma wani kwarai lafiya barbashi size (sau da yawa<1 µm) da kuma emulsion uniform a cikin samfurin ƙarshe. Wannan matakin homogenization yana fassara zuwadaidaiton samfur mara daidaituwa- wani muhimmin mahimmanci mai mahimmanci don kirim mai kiwo, emulsions na tushen shuka, da kowane abin sha inda rubutu da kwanciyar hankali ke da mahimmanci. Sakamakon shine santsin bakin baki da ingantaccen kwanciyar hankali na abubuwan gina jiki da ƙari a cikin girke-girke na gwaji na VILAC.
•Ingancin albarkatun:An tsara rukunin matukin jirgi don ƙarancin sharar gida da saurin fitarwa. Yana buƙatar ƙaramin ƙarar samfurin kawai (ƙananan kamar 3 L) don gudanar da gwaje-gwaje kuma ya kai ga tsayayyen yanayin haifuwa da sauri, samun cikakkiyar kwanciyar hankali a cikin ƙasa da mintuna 15. Wannan inganci yana kaiwa ga40% ƙasa da sharar albarkatun ƙasaidan aka kwatanta da tsarin al'ada, adana kayan abinci masu tsada a lokacin gwaji. Gudun gudu da sauri da ginanniyar tsaftataccen wuri/wuri-in-wuri (CIP/SIP) hawan keke kuma yana rage raguwa tsakanin gwaje-gwaje. Gabaɗaya, VILAC na iya gudanar da ƙarin gwaji tare da ƙarancin albarkatu, yana haɓaka zagayowar R&D.
“Wannan injin matuƙin jirgin yana canza bututun ƙirar mu, kuma aikin kayan aikin yana da ban mamaki!EasyReal ta DSI fasaha da GEA homogenizer ƙyale mu mu kammala laushi da na gina jiki a cikin kayayyakin ƙaddara ga duniya kasuwanni - duk yayin da saduwa da Brazil ta m ingancin nagartacce,” lura VILAC FOODS 'R & D Lead a lokacin yarda gwajin.
Dabarun Tasiri ga VILAC FOODS
Ta hanyar aiwatar da tsarin matukin jirgi na EasyReal na UHT/HTST-DSI, VILAC FOODS yana samun fa'idodi masu mahimmanci waɗanda ke ƙarfafa gasa:
•Haɓaka Kasuwanci:Ƙirƙirar R&D da hawan gwaji sune50-60% sauri, tsananin yanke lokacin da ake buƙata don haɓaka sabbin kayan kiwo da abubuwan sha. Wannan ƙarfin ƙarfin yana ba VILAC damar ba da amsa cikin sauri ga yanayin kasuwa da ke tasowa da buƙatun mabukaci, samun sabbin samfuran zuwa kasuwa a cikin ɗan ƙaramin lokaci.
•Yarda da Shirye-shiryen Fitarwa:Matakan masana'antar matukin jirgi sun cika cika ka'idojin kasa da kasa (kayan aikin sun tabbatar da CE kuma suna goyan bayan hanyoyin FDA/ISO), tabbatar da cewa samfuran da aka ƙera za su cika ka'idojin EU, Amurka, Mercosur, da sauran kasuwanni. Wannan yarda da ingancin ingancin matakin fitarwa daga matakin R&D yana ba VILAC kwarin gwiwa wajen daidaita girke-girke masu nasara a duniya ba tare da cikas ba.
•Scalability mara kyau:Tsarin daidaiya maimaita yanayin sarrafa masana'antua kan ƙaramin sikelin, wanda ke lalata ma'auni-har zuwa cikakkiyar samarwa. Formulations da tsari sigogi gyara a cikin matukin jirgi shuka za a iya kai tsaye fassara zuwa VILAC ta masana'antu Lines. Wannan scalability yana nufin ƙananan abubuwan ban mamaki yayin haɓakawa da sauƙaƙan sauyi daga samfuri zuwa samarwa da yawa.
Gabaɗaya, masana'antar matukin jirgi na EasyReal tana aiki azamanmai kara kuzari don dabarun kirkirar abinci na VILAC, ƙyale kamfanin don yin majagaba na sababbin hanyoyin fasahar kiwo yayin da yake kiyaye mafi girman matakan kimiyyar abinci da aminci. VILAC FOODS yanzu an sanya shi a sahun gaba na fasahar kiwo da sabbin abubuwan sha a Brazil da kuma bayan haka, yana ba da damar wannan dandamali don haɓaka haɓaka samfuri da haɓaka.
Me yasa Masu Ƙirƙirar Duniya ke Zaɓan EasyReal
Tsarin matukin jirgi na Shanghai EasyReal ya zama zabin manyan masu kirkiro R&D a duk duniya. Manyan dalilan sun hada da:
•Haɗin Yankan-Edge:Ƙirar ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararru waɗanda ke haɗa hanyoyin sarrafa zafi da yawa (UHT da HTST haifuwa, duka a kaikaice da ta DSI)a cikin tsari guda ɗaya, tare da hadedde bakararre homogenization. Wannan haɗin kai-cikin-ɗaya yana ba da damar ƙaddamar da ƙididdiga na tsari a cikin dandamali ɗaya.
•Tsarin Modular:A sosaina zamani gineyana ba masu amfani damar canzawa ko haɗa nau'ikan kayan aiki daban-daban kamar yadda ake buƙata. Ko yana kara aFarashin DSI, swapping masu musayar zafi, ko sake yin jigilar ruwa don lokuta daban-daban, ƙirar EasyReal ta dace don cimma nau'ikan simulations daban-daban bisa ga takamaiman bukatun R & D na kowane abokin ciniki.
•Keɓancewa:Ingantattun hanyoyin aiki don takamaiman nau'ikan samfur. EasyReal na iya keɓance layin matukin jirgi donkayayyakin kiwo, Abubuwan da ake amfani da su na Botanical, kayan shaye-shaye na fusion na shayi, madarar goro, da ƙari - tabbatar da cewa kayan aiki sun dace da ainihin bukatun aikace-aikacen. Wannan matakin keɓancewa yana haɓaka ƙima a cikin sassa masu kyau kamar madadin kiwo na tushen shuka da abubuwan sha masu aiki.
•Taimakon Karshe Zuwa Ƙarshe:Cikakken tallafi daga shigarwa ta hanyar aiki. EasyReal yana ba da saitin yanar gizo da horo ga ƙungiyoyin abokin ciniki, da cikakkun takaddun yarda (gama da ka'idodin ISO da GMP). Wannan tallafi na ƙarshe zuwa ƙarshe yana ba abokan haɗin gwiwa kwarin gwiwa kan bin ingantattun tsare-tsare da ƙa'idodi tun daga lokacin matukin jirgi.
•Ƙarfin Kuɗi:Tsirrai na matukin jirgi na EasyReal suna ba da babban aiki a ƙaramin farashi - kusan30% ƙananan farashin aikifiye da kwatankwacin tsarin ƙera turawa. Ingantacciyar amfani da makamashi, ƙarancin sharar gida, da madaidaicin farashi yana nufin dawowa cikin sauri kan saka hannun jari ga cibiyoyin R&D. Kamfanoni na iya ƙirƙira ƙarin farashi mai inganci ba tare da sadaukar da iyawa ko inganci ba.
Game da Shanghai EasyReal
Shanghai EasyReal Machinery Co., Ltd. ne a National High-Tech Enterprise ƙware a Lab-sikelin da matukin jirgi-sikelin abinci sarrafa mafita ga duniya abinci da abin sha masana'antu. Tsarin EasyReal sune ISO 9001- bokan kuma an gane su don ingantacciyar injiniya da aminci a cikin ƙasashe sama da 30. Matukin jirgi na kamfanin UHT/HTST da kayan aikin da ke da alaƙa sun shahara don sassauci da daidaito, yana ba da damar bincike mai zurfi a fasahar kiwo, haɓaka abin sha, da sarrafa aseptic.(Bincika EasyRealUHT/HTST-DSI Pilot Shukaakan gidan yanar gizon kamfanin don ƙarin cikakkun bayanai.)
Don Abokan Hulɗa:
Waya:+86 15711642028
Email:jet_ma@easyreal.cn
Yanar Gizo:www.easireal.com
Tuntuɓi: Jet Ma, Daraktan Kasuwancin Duniya na EasyReal
Lokacin aikawa: Satumba-18-2025
