18 Septhemba 2025 –I-Shanghai EasyReal Machinery Co., Ltd.(umholi womhlaba wonke kwezixazululo zokucubungula ukudla neziphuzo ezihlanganisiwe) umemezela ukufakwa, ukuqaliswa, kanye nokwamukelwa kwamakhasimende ngempumelelo kwenkampani ethuthukisiweIsitshalo Sokuhlola se-UHT/HTST-DSIngomsunguli wezithako ohamba phambili eBrazil,UKUDLA KWE-VILAC. Yaqedwa ngoSepthemba 14, 2025, lolu hlelo lwe-R&D olusezingeni eliphezulu lunika amandla i-VILAC ukusheshisa ukuthuthukiswa komkhiqizo ekukhiqizeni ubisi, iziphuzo, kanye nokudla okusebenzayo ngokunemba nokusebenza kahle okungakaze kubonwe.
Uhlelo lwe-EasyReal lwe-UHT/HTST olusezingeni lelebhu (kwesobunxele) oluhlanganiswe nemoduli ye-Direct Steam Injection (DSI) kanye ne-aseptic filling isolator (kwesokudla). Lesi sitshalo esincane sokuhlola senza amaqembu e-R&D akwazi ukulingisa ukucubungula okushisa okuphezulu kakhulu kanye nokupakisha okuhlanzekile ngamaqoqo amancane. Umklamo weyunithi ubonisa izimo zokuhlanza inzalo zezimboni, okuvumela ukuhlolwa okunembile ngezinhlobo ezintsha zobisi neziphuzo.
Ukubuka Konke Kwephrojekthi
I-VILAC FOODS – edume ngefa layo leminyaka engama-20 ezithakweni zobisi ezisezingeni eliphezulu – ikhethe isitshalo sokuhlola se-EasyReal ukuze siguqule amakhono ayo ocwaningo nokuthuthukiswa futhi sisheshise ukusungula izinto ezintsha. Uhlelo luhlanganisa ubuchwepheshe obuningana obuthuthukisiwe ukuze kulingisa ukucubungula ngezinga lezimboni ngezinga lokuhlola:
•Ukuguquguquka Kokubulala Inzalo Kathathu:Ishintsha kalula phakathi kwe-Pasteurization ejwayelekile,I-HTST(Isikhathi Esifushane Esinokushisa Okuphezulu), kanyeI-UHTIzindlela zokubulala inzalo (zezinga lokushisa eliphezulu kakhulu) ezinokunemba kokushisa okuhamba phambili embonini (ukulawula okungu-±0.3 °C kuze kufike ku-152 °C). Leli khono lezindlela ezintathu liqinisekisa ukucutshungulwa okunembile kwemikhiqizo ehlukahlukene kanye namapharamitha okuhlola.
•Ukusungula Izinto Ezintsha kwe-DSI:Ihlanganisa izinga lomhlabaUkujova Ngomusi Oqondile (i-DSI)imodyuli yokushisa imikhiqizo kancane kakhulu. I-DSI ishisa uketshezi ngokushesha ngokufaka umusi wokupheka, okuyintokunciphisa ukucindezeleka kokushisa ezithakweni ezizwelayo(njengamaprotheni nama-enzyme) ngenkathi kusaqinisekiswa ukuthi kuqedwa ngokuphelele amagciwane. Lokhu kusho ukuthi izingxenye ezibucayi (isib. izakhamzimba, ukunambitheka) zigcinwa kangcono kunokushisa okungaqondile okuvamile.
•Ukuhlanganiswa kwe-GEA:Ifaka i-Italian-engineeringi-homogenizer enengcindezi ephezulu ye-aseptic(kusuka ku-GEA) ezingasetshenziswa kokubili ngaphakathi nangaphansi komfula ukuze kuhlanganiswe kahle. Lokhu kubalulekile ekufinyeleleni ukusatshalaliswa kosayizi wezinhlayiya okulinganayo, okungaphansi kwe-1 µm kanye nokuthungwa okubushelelezi emikhiqizweni yobisi neyezitshalo, ukuqinisekisa ukuhambisana komkhiqizo okungenakuqhathaniswa kanye nokuzwakala komlomo.
•Amandla Okugcwalisa Aseptic:Okuhlanganisiweikhabhinethi yokugcwalisa i-aseptic(isolator) ivumela ithimba le-VILAC ukuthi lenze izivivinyo zokupakisha ezingenakho ukungcola kwezinhlobo ezintsha. Lokhu kusho ukuthi amaqoqo amancane emikhiqizo yobisi noma yeziphuzo ezivivinywayo angagcwaliswa ngaphansi kwezimo ezihlanzekile, okuvumela ukuhlolwa kwesikhathi sangempela seshelufu kanye nokuhlolwa kwekhwalithi ngaphandle kwengozi yokungcola.
Ukuthuthukiswa Kobuchwepheshe kanye Nezinzuzo Zamakhasimende
Lesi sitshalo sokuhlola sinikeza intuthuko eminingana yobuchwepheshe ezuzisa ngqo imizamo yocwaningo lwe-VILAC FOODS kanye nokuthuthukiswa komkhiqizo. Izinzuzo eziphawulekayo zifaka:
•Ukucubungula Okuguquguqukayo:Iphatha imikhiqizo ehlukahlukene - kusukela kubisi lwendabuko lobisi kanye nobisi olusekelwe ezitshalweni kuya eziphuzweni zekhofi, iziphuzo ze-probiotic, kanye nezinye iziphuzo ezisebenzayo - ku5–40 L/ihoraUkusebenza kwe-batch. Idizayini ye-modular ivumela ukulungiswa kabusha okusheshayo kwezingxenye ukuze kuhlangatshezwane nezinhlobo ezahlukene zomkhiqizo kanye namapharamitha okucubungula, okunikeza ukuguquguquka okukhulu kwezivivinyo ze-R&D.
•Ukunemba kwe-DSI:Uhlelo lokujova umusi ngqo lufudumeza imikhiqizo cishe ngokushesha, lunciphisa kakhulu isikhathi sokuchayeka ekushiseni.kunciphisa ukucindezeleka kokushisa ezithakweni ezizwelayo(isib. amaprotheni, ama-enzyme), ukuvimbela ukuwohloka kokunambitheka noma ukulahlekelwa izakhamzimba, ngenkathi kuqinisekiswa ukubulala amagciwane okuphelele (ukwehliswa kwe-pathogen kube amazinga aphephile). Lokhu kulawulwa kokushisa okunembile kuzuzisa kakhulu ama-probiotic kanye nama-protein amaningi azwela ukushisa.
•Ubuchwepheshe be-Homogenization:Nge-homogenizer ehlanganisiwe enomfutho ophezulu, uhlelo lufinyelela usayizi wezinhlayiya ezincane kakhulu (ngokuvamile<1 µm) kanye ne-emulsion efanayo kumkhiqizo wokugcina. Leli zinga lokuhlanganiswa lisho ukuthiukungaguquguquki komkhiqizo okungenakuqhathaniswa– isici esibalulekile sekhwalithi yokhilimu wobisi, ama-emulsion asekelwe ezitshalweni, nanoma yisiphi isiphuzo lapho ukuthungwa nokuqina kubalulekile khona. Umphumela uba umuzwa womlomo obushelelezi kanye nokuqina okuthuthukisiwe kwezakhamzimba kanye nezithasiselo ezindleleni zokupheka zokuhlola ze-VILAC.
•Ukusebenza Kahle Kwezinsizakusebenza:Iyunithi yokuhlola yenzelwe ukulahla imfucuza encane kanye nokukhipha okusheshayo. Idinga umthamo omncane womkhiqizo (ongaphansi kuka-3 L) ukuze iqalise izivivinyo futhi ifinyelele ezimweni zokuhlanza ezizinzile ngokushesha okukhulu, ifinyelele ekuzinzeni okugcwele kokushisa ngaphansi kwemizuzu eyi-15. Lokhu kusebenza kahle kuholela kuImfucuza yezinto zokusetshenziswa ezingaphansi kuka-40%Uma kuqhathaniswa nezinhlelo ezivamile, konga izithako ezibizayo ngesikhathi sokuhlolwa. Imijikelezo yokuhlanza endaweni/yomusi endaweni (CIP/SIP) esheshayo neyakhelwe ngaphakathi nayo ifinyeza isikhathi sokungasebenzi phakathi kokuhlolwa. Sekukonke, i-VILAC ingaqhuba ukuhlolwa okwengeziwe ngezinsizakusebenza ezimbalwa, isheshise umjikelezo we-R&D.
"Lesi sitshalo sokuhlola siguqula umzila wethu wokusungula izinto ezintsha, futhi ukusebenza kwemishini kuyamangalisa!"Ubuchwepheshe be-DSI be-EasyReal kanye ne-GEA homogenizer kusenza sikwazi ukwenza kahle ukwakheka kanye nezakhamzimba emikhiqizweni ehloselwe izimakethe zomhlaba wonke - konke lokhu ngenkathi kuhlangatshezwana nezindinganiso zekhwalithi eziqinile zaseBrazil,” kusho uMholi we-R&D we-VILAC FOODS ngesikhathi sokuhlolwa kokwamukelwa.
Umthelela Weqhinga Le-VILAC FOODS
Ngokusebenzisa uhlelo oluphambili lwe-EasyReal lwe-UHT/HTST-DSI, i-VILAC FOODS ithola izinzuzo ezibalulekile zamasu eziqinisa ukuncintisana kwayo:
•Ukuthengiswa Okusheshisiwe:Ukwakheka kwe-R&D kanye nemijikelezo yokuhlola yiNgokushesha ngo-50–60%, kunciphisa kakhulu isikhathi esidingekayo sokuthuthukisa imikhiqizo emisha yobisi neziphuzo. Lokhu kushesha kwenza i-VILAC ikwazi ukusabela ngokushesha ezindleleni zemakethe ezisafufusa kanye nezidingo zabathengi, okwenza imikhiqizo emisha ithengiswe ngokushesha.
•Ukuthobela Imithetho Okulungele Ukuthunyelwa Kwamanye Amazwe:Izinqubo zesitshalo sokuhlola zihambisana ngokugcwele nezindinganiso zomhlaba wonke (imishini iqinisekiswe yi-CE futhi isekela izinqubo ze-FDA/ISO), iqinisekisa ukuthi imikhiqizo ethuthukisiwe izohlangabezana nemithetho eqinile ye-EU, i-US, i-Mercosur, kanye nezinye izimakethe. Lokhu kuhambisana nekhwalithi yezinga lokuthumela kwamanye amazwe kusukela esigabeni se-R&D kunikeza i-VILAC ukuzethemba ekukhuliseni izindlela zokupheka eziphumelelayo emhlabeni jikelele ngaphandle kwezithiyo zomthetho.
•Ukukhula Okungenamthungo:Uhlelo luqondileiphinda izimo zokucubungula zezimboningezinga elincane, okunciphisa ingozi yokukhula kuze kufike ekukhiqizweni okugcwele. Ukwakheka kanye nemingcele yenqubo eyenziwe ngcono esitshalweni sokuhlola kungahunyushwa ngqo emigqeni yezimboni ye-VILAC. Lokhu kukhula kusho ukumangala okuncane ngesikhathi sokukhula kanye noshintsho olubushelelezi kusukela kumodeli oyisibonelo kuya ekukhiqizweni okukhulu.
Sekukonke, isitshalo sokuhlola i-EasyReal sisebenza njenge-isikhuthazo sesu lokusungula ukudla kwe-VILAC, okuvumela inkampani ukuthi iqalise izixazululo ezintsha zobuchwepheshe bobisi ngenkathi igcina amazinga aphezulu kakhulu esayensi yokudla kanye nokuphepha. I-VILAC FOODS manje ibekwe phambili kwezobuchwepheshe bobisi kanye nokusungula iziphuzo ezisebenzayo eBrazil nangale kwayo, isebenzisa le nkundla ukukhuthaza ukuthuthukiswa nokukhula komkhiqizo.
Kungani Abasunguli Bomhlaba Wonke Bekhetha i-EasyReal
Izinhlelo zokuhlola ze-Shanghai EasyReal sezibe ukukhetha kwabasunguli be-R&D abahamba phambili emhlabeni jikelele. Izizathu ezibalulekile zifaka:
•Ukuhlanganiswa Okusezingeni Eliphezulu:Umklamo wesitshalo sokuhlola othuthukisiwe ohlanganisa izindlela eziningi zokucubungula ukushisa (i-UHT kanye ne-HTST sterilization, kokubili ngokungaqondile nange-DSI)ngaphakathi kohlelo olulodwa oluncane, kanye nokuhlanganiswa okuhlanganisiwe okuhlanzekile. Lokhu kuhlanganiswa konke-ku-kunye kuvumela ukulingisa inqubo ephelele epulatifomu eyodwa.
•Umklamo We-Modular:Okuphezulu kakhuluukwakheka kwesakhiwo se-modularivumela abasebenzisi ukuthi bashintshe noma baxhume amamojula ahlukene asebenzayo ngokukhululekile njengoba kudingeka. Kungakhathaliseki ukuthi ukwengezaImodyuli ye-DSI, ukushintshanisa ama-heat exchanger, noma ukushintshanisa ukugeleza kwe-routing ngezikhathi ezahlukene zokubamba, idizayini ye-EasyReal iyavumelana nezimo ukuze kufezwe ukulingisa okuhlukahlukene kwenqubo ngokuya ngezimfuneko ze-R&D ezihlukile zekhasimende ngalinye.
•Ukwenza ngokwezifiso:Ama-workflows aklanyelwe izigaba ezithile zomkhiqizo. I-EasyReal ingenza ngezifiso imigqa yokuhlolwa kwe-imikhiqizo yobisi, izithasiselo zezitshalo, iziphuzo zetiye-zobisi, ubisi olusekelwe kumantongomane, nokuningi - ukuqinisekisa ukuthi imishini ihlangabezana nezidingo zokucubungula eziqondile zesicelo. Leli zinga lokwenza ngokwezifiso lisheshisa ukusungula izinto ezintsha ezigabeni ezikhethekile njengezinketho zobisi ezisekelwe ezitshalweni kanye neziphuzo ezisebenzayo.
•Ukusekelwa Kokuphela:Ukusekelwa okuphelele kusukela ekufakweni kuze kube sekusebenzeni. I-EasyReal inikeza ukusethwa kanye nokuqeqeshwa kwamaqembu amaklayenti endaweni, kanye nemibhalo eningiliziwe yokuthobela imithetho (ihlangabezana nezindinganiso ze-ISO kanye ne-GMP). Lokhu kusekelwa kusukela ekuqaleni kuze kube sekupheleni kunikeza ozakwethu ukuzethemba ekulandeleni izinhlelo nemithethonqubo yekhwalithi kusukela esigabeni sokuhlola.
•Ukusebenza Kahle Kwezindleko:Izitshalo zokuhlola ze-EasyReal zinikeza ukusebenza okuphezulu ngentengo ephansi - cisheIzindleko zokusebenza eziphansi ngo-30%kunezinhlelo ezifanayo ezenziwe eYurophu. Ukusetshenziswa kwamandla okusebenza kahle, imfucuza encane, kanye nentengo efinyelelekayo kusho imbuyiselo esheshayo ekutshalweni kwezimali kwezikhungo ze-R&D. Izinkampani zingasungula izinto ezintsha ngendlela engabizi kakhulu ngaphandle kokulahlekelwa ikhono noma ikhwalithi.
Mayelana neShanghai EasyReal
I-Shanghai EasyReal Machinery Co., Ltd. iyi-National High-Tech Enterprise egxile kwizixazululo zokucubungula ukudla ezisezingeni lelebhu kanye nezinga lokuhlola embonini yokudla neziphuzo yomhlaba wonke. Izinhlelo ze-EasyReal ziqinisekiswe yi-ISO 9001 futhi ziqashelwa ngobunjiniyela obunembile kanye nokuthembeka emazweni angaphezu kwama-30. Izitshalo ze-UHT/HTST zokuhlola zenkampani kanye nemishini ehlobene nazo zidumile ngokuguquguquka kwazo kanye nokunemba kwazo, okwenza kube lula ucwaningo olusezingeni eliphezulu kubuchwepheshe bobisi, ukuthuthukiswa kweziphuzo, kanye nokucubungula okungenamagciwane.(Hlola i-EasyRealIsitshalo Sokuhlola se-UHT/HTST-DSIkuwebhusayithi yenkampani ukuthola imininingwane eyengeziwe.)
Ngokubambisana:
+86 15711642028
www.easireal.com
Xhumana no: Jet Ma, uMqondisi Wokumaketha We-EasyReal Global
Isikhathi sokuthunyelwe: Septhemba 18-2025
