Chibereko Puree Machine yeFruit & Vegetable Processing
EasyReal's indasitiri yemichero puree yekugadzira mutsara izere sisitimu inosanganisa kukwenenzvera kwemuchina, kudzora kupisa, uye vacuum conditioning yemuto, sosi, kana kugadzirwa kwechikafu chevana.
Mutsindo wemutsara ndiwo wakabatanidzwa wekunatsa uye homogenizing chikamu, chinovimbisa yunifomu mameseji uye yakagadzikana viscosity kunyangwe yefibrous kana yakakwirira-pectin zvinhu.
Design Logic
Maitiro acho anotanga nehutsanana hwekudyisa hopper uye kupwanya unit inoendesa chigadzirwa kune paddle refiner.
A vacuum deaerator inobvisa okisijeni yakanyungudika, inoteverwa ne-high-pressure homogenizer iyo inoparadzira zvisinganyunguriki zvimedu uye inomisa mafuta echisikigo.
Tubular kana Tube-in-tube mhando yekupisa inobatisa inobata pre-kupisa kana sterilization, uye aseptic mafirita anopedzisa kutenderera aine vhoriyamu dosing.
Kuvaka
• Material: SUS304 /SUS316L simbi isina tsvina kune ese chigadzirwa chekubata kumeso.
• Kubatanidza: Tri-clamp sanitary fittings uye EPDM gaskets.
• Automation: Siemens PLC + touch-screen HMI.
• Maintenance: Hinged panels uye sevhisi-parutivi kuwana kuitira nyore kuongorora.
Imwe neimwe ruzivo-kubva pakukura kwepombi kuenda kune agitator geometry-yakagadzirwa kuti ibate viscous purees nekusvibisa kushoma, uku ichichengeta kuzere kuteedzera uye kutevedzera hutsanana.
Muchina weEasyReal muchero puree unotsigira huwandu hwakakura hwemashandisirwo muchikamu chekudya nechinwiwa:
• Muto wemichero neNectars: mango, magwavha, mananasi, apuro, uye mabhesi ecitrus ekusanganisa nekuzadza.
• Vagadziri veSauce uye Jam: muto wematomatisi, jamu restrawberry, uye bhata reapuro rine yunifomu yekugadzirwa uye kuchengetedza ruvara.
• Chikafu Chevana uye Zvokudya Zvokudya: karoti, manhanga, kana pea puree inogadzirwa pasi pekugadzirwa kwakasimba kwehutsanana.
• Plant-based Drinks and Dairy Fillings: muchero kana muriwo zvikamu homogenized nokuda yogati, smoothies, uye flavoured mukaka.
• Culinary uye Bakery Applications: kugadzirira michero yekuzadza keke kana ice-cream ripples.
Otomatiki inobvumira kukurumidza kuchinja kwekubika uye yakagadzikana kuburitsa kunyangwe iine akasiyana mbishi zvinhu.
CIP kutenderera kunosangana neHACCP, ISO 22000, uye FDA chikafu-giredhi zviyero.
Ma processor anobatsirwa kubva mukuenderana magadzirirwo, mashoma ekunyunyuta kwevatengi, uye akavimbika pane-nguva kuendesa.
Kugadzira puree yemhando yepamusoro harisi basa riri nyore kupuruzira-inoda kunyatsobata fiber, pectin, uye macompound anonhuwirira.
Mhando dzemichero dzakaita semango, banana, kana magwavha zvine viscous uye zvinoda shear yakasimba asi kudziyisa zvinyoro-nyoro kudzivirira kupiswa kwemadziro.
Vegetable purees senge karoti nemanhanga vanoda pre-kupisa uye enzyme inactivation kuchengetedza ruvara rwechisikigo.
Kune sitirobheri kana raspberry, vacuum deaeration uye homogenization zvakakosha kudzikamisa ruvara uye kudzivirira kuparadzana.
EasyReal's puree process line inobatanidza zvese izvi zvinodiwa muhutsanana inoenderera sisitimu:
• Yakavharwa hutsanana dhizaini inoderedza kusvibiswa uye oxidation.
• Vacuum deaeration inodzivirira kunaka nekunhuhwirira.
• High-pressure homogenization inovimbisa yakanaka, yakagadzikana matrix.
• CIP/SIP masisitimu otomatiki kuchenesa nematenderedzwa akasimbiswa uye zvinyorwa zvedhijitari.
Iyi nhanho yekubatanidza inobvumira vagadziri kubata akawanda zvigadzirwa-michero, muriwo, kana musanganiswa-pasina kukanganisa kuenderana kana kuchengeteka.
Kusarudza iyo yekumisikidzwa kwayo kunoenderana nezvinangwa zvekugadzira, zvivakwa zvezvinhu, uye scalability zvinodiwa. EasyReal inopa matatu akajairwa masisitimu:
1. Lab & Pilot Units (3–100 L/h) - kumayunivhesiti, R&D nzvimbo, uye chigadzirwa kuumbwa kwekuedza.
2. Medium-Scale Lines (500-2,000 kg / h) - yevagadziri ve niche uye ma-private-label brands anotarisira maSKU akawanda.
3. Industrial Lines (5-20 tons / h) - yemiti mikuru inogadzira mavhoriyamu emwaka yemichero.
Mafungiro ekusarudzwa
• Viscosity Range: 500-6,000 cP; inosarudza rudzi rwepombi uye kupisa exchanger dhayamita.
• Kupisa Chinodiwa: enzyme deactivation (85-95 ° C) kana sterilization (kusvika ku120 ° C). Inogadziriswa tembiricha inogona kukodzera kune akawanda marudzi michero nemiriwo.
• Vacuum Capacity: -0.09 MPa ye deaeration yemavara-sensitive materials.
• Homogenization Pressure: 20-60 MPa, imwe chete kana maviri-nhanho dhizaini.
• Pipe & Valve Kukura: kudzivirira kuvhara uye kuchengetedza laminar kuyerera kune fibrous purees.
• Packaging Path: inopisa-kuzadza kana aseptic, zvichienderana nechigadzirwa chesherufu-hupenyu zvinodiwa.
Kune yekutanga-nguva processors, EasyReal inokurudzira kuitisa bvunzo yekusimbisa mutyairi muR&D Center yedu kuona goho, kuchengetwa kwemavara, uye viscosity isati yasvika maindasitiri ekukwira.
Kuyerera kunotevera kunoratidza yakazara puree yekugadzirisa mutsara, ichibatanidza ese makuru mamodule anosanganisira homogenization:
1. Raw Fruit Receiving & Washing - inobvisa ivhu nemasara uchishandisa bubble kana rotary washers.
2. Kuronga & Kuongorora - ramba michero isina kuibva kana kukuvara.
3. Kucheka / Kubvisa / Kubvisa mbeu - inobvisa makomba kana macores zvichienderana nemhando yemuchero uye kuwana mbishi yakakora pulp.
4. Kupwanya- kunoderedza muchero kuita mushwa wakakora unokodzera kukwenenzverwa.
5. Pre-Heating / Enzyme Inactivation - inodzikamisa ruvara uye inoderedza microbial mutoro.Kuwana mhedzisiro yekupfava uye inactivating enzymes.
6. Pulping and Refining - ganda rakaparadzana nembeu, kubudisa yunifomu pulp.
7. Vacuum Deaeration - inobvisa okisijeni yakanyungudika uye Non-condensable magasi.
8. High-Pressure Homogenization - inonatsa saizi yezvikamu, inosimudzira muromo, uye inodzikamisa chigadzirwa matrix.
9. Sterilization / Pasteurization - tubular kana chubhu-in-tube heat exchangers inobata puree kuchengetedza.
10. Aseptic / Kuzadza Kupisa - kunozadza mabhegi asina utachiona, mabhegi, kana zvirongo.
11. Kutonhora & Packaging - inovimbisa kutendeseka kwechigadzirwa kusati kwachengetwa kana kutumira.
Iyo homogenization nhanho (Danho 8) yakakosha. Iyo inoshandura iyo mechanically yakanatswa pulp kuita yakagadzikana, inopenya puree ine kwenguva refu manyorerwo akadzikama.
EasyReal's PLC kutonga inowiriranisa nhanho dzese, kurekodha kudzvanywa, tembiricha, uye vacuum data kuve nechokwadi chekudzokorora uye kuzere kuteedzera.
Imwe neimwe unit mu EasyReal michero puree yekugadzirisa mutsara ine chinangwa-yakavakirwa hutsanana, kuvimbika, uye kuenderana kwemavara. Pamwe chete vanogadzira modular sisitimu inochinjika kubva papilot chiyero kusvika kune yakazara maindasitiri kugona.
1. Fruit Washer & Sorter
Rotary kana bubble-type washers inobvisa huruva uye zvisaririra zvine mweya kubvongodza uye high-pressure sprays. Manually sorters anobva apatsanura michero yakaibva kubva kune inorambwa, kuita chokwadi chekuti zvinhu zvegiredhi repamusoro chete zvinopinda muchirongwa uye kudzivirira vanatsi kubva mukukuvadzwa.
2. Crusher
Iyi inorema-basa module inopwanya muchero kuita coarse mash. Serrated blades kubvarura ganda uye pulp pasi pekumhanya kukuru 1470rpm.
3. Pulping uye Refining Machine
Ngoma yakachinjika yakasungirirwa machira anotenderera inosaidzira mupfudze nemumasefa ane maburi. Mesh size (0.6 - 2.0 mm) inotsanangura kugadzirwa kwekupedzisira. Iyo dhizaini inosvika ku95% pulp kudzoreredza uye inopa chishandiso-yemahara mesh kutsiva kwekukurumidza chigadzirwa shanduko.
4. Vacuum Deaerator
Inoshanda pasi pe-0.09 MPa, inobvisa okisijeni yakanyungudika uye mamwe magasi asingabatike. Iyi nhanho inodzivirira kunhuhwirira kwakashata uye mavara echisikigo, uye inodzivirira oxidation iyo inogona kudzima flavour kana ruvara.
5. Homogenizer
Chinhu chepakati chemuchero puree muchina, homogenizer inomanikidza chigadzirwa kuburikidza nevharuvhu chaiyo pa20 - 60 MPa. Iyo inokonzeresa shear uye cavitation inoderedza particle size uye zvakaenzana kuparadzira fiber, pectins, uye mafuta.
• Mhedzisiro: muromo wakachena, kutaridzika kupenya, uye kugadzikana kwenguva refu kwechikamu.
• Kuvaka: chikafu-giredhi piston block, tungsten-carbide valve zvigaro, kuchengetedza bypass loop.
• Sarudzo: imwe- kana kaviri-nhanho, inline kana yakamira-yega bhenji modhi.
• Capacity Range: kubva kuma lab units kuenda kuma industry lines.
Yakaiswa mushure me deaerator uye isati yaitwa sterilization, inova yakagadzikana, isina mweya chigadzirwa matrix yakagadzirira kuzadza.
6. Sterilizer
Tubular kana chubhu-in-tube sterilizer inosimudza tembiricha yechigadzirwa kuti isauraye isati yazadza. PID kudzora inochengetedza tembiricha uye nhanho yemvura chaiyo, ukuwo kunyorovera kusingaite kunodzivirira kufashaira uye kusvibisa.
7. Aseptic / Hot Filler
Servo-inotyairwa piston mafirita dosi puree mudiki bhodhoro, homwe, kana chirongo mafomati. Otomatiki spray steam sterilization yeaseptic filler inochengetedza asepsis. HMI resipi yekudzora inogonesa ipapo SKU shanduko.
8. CIP System
Iyo sisitimu (alkaline / asidhi / inopisa mvura / sukurudza) inoita otomatiki kuchenesa. Conductivity sensors uye nguva-tembiricha yekucheka inosangana nezvinodiwa zvekuongorora. Zvishwe zvakavharwa zvinoderedza kushandiswa kwemakemikari uye kudzivirira vashandi.
Mhedzisiro: mutsara wekupedzisira-kusvika-kumagumo unopwanya, unonatsa, deaerates, homogenizes, sterillizes, uye unozadza-inogadzira yakagadzikana, yakakwirira-yakakosha puree ine kushoma downtime uye inowirirana mhando pabatch yega yega.
EasyReal inogadzira muchina wayo wemuriwo puree kuti ubate huwandu hwakawanda hwezvigadzirwa uye magadzirirwo.
• Michero Inopinza:mango, banana, guava, pineapple, papaya, apple, pear, peach, plum, citrus.
• Zvemuriwo:karoti, manhanga, beetroot, matomatisi, sipinachi, chibage chinotapira.
• Mafomu ekupinza:mutsva, chando, kana aseptic concentrates.
• Mafomu Ezvinobuda:
1. Puree inesimba rimwechete (10–15 °Brix)
2. Concentrated puree (28–36 °Brix)
3. Yakaderera-shuga kana fiber-inopfumisa mabikirwo
4. Yakasanganiswa michero-yemiriwo mabhesi ekudya kwevana kana smoothies
Processing Adaptability
Inogadziriswa yekudziya uye homogenization profiles inobata mwaka kusiyanisa mu viscosity kana acidity.
Kurumidza-kubatanidza makubatanidza uye mavhavha ane hinged anobvumira kukurumidza kusimbiswa kweCIP uye mesh shanduko pakati pemabhechi.
Iine imwechete puree yekugadzirisa mutsara, vashandisi vanogona kugadzira mango muzhizha uye apuro munguva yechando, kuchengetedza kushandiswa kwakakwira uye kubhadhara nekukurumidza.
Pakati peiyo system pane Nokia PLC ine yekubata-skrini HMI, inobatanidza ese mamodule pasi peimwe otomatiki layer.
• Recipe Management: predefined parameters kune imwe neimwe mhando yemuchero-tembiricha, vacuum, homogenization pressure, kubata nguva, nezvimwewo.
• Alarms & Interlocks: kudzivirira kushanda kana mavharuvhu kana CIP loops yakazaruka.
• Remote Diagnostics: standard configuration's PLC inotsigira hutungamiri huri kure uye kuongorora kukanganisa.
• Energy Dashboard: inotarisisa chiutsi, mvura, uye simba pabatch rimwe nerimwe kuti zvishandiswe zvakanaka.
• Role-Based Access: vashandi, mainjiniya, uye vatariri vane ropafadzo dzakasiyana.
Iyi yekudzora musana inovimbisa chaiyo seti, mapfupi shanduko, uye inodzokororwa mhando-kungave kugadzirisa gumi-lita bvunzo inomhanya kana akawanda-matani ekugadzira mabhechi.
Kubva padhizaini kusvika pakutumwa, Shanghai EasyReal Machinery Co., Ltd. inopa yakazara turnkey workflow:
1. Chikumbiro Tsanangudzo: tsvaga zvinhu, kugona, uye kurongedza zvinangwa.
2. Pilot Trials: shandisa zvinyorwa zvemuenzaniso pa EasyReal's Beverage R & D Center kuti usimbise viscosity uye goho.
3. Layout & P & ID: yakagadzirirwa 2D / 3D dhizaini ine optimized material flow.
4. Kugadzira & Gungano: ISO-yakasimbiswa yekugadzira uchishandisa SUS304/ SUS316L uye orbital-welded piping.
5. Kuisa & Kutumira: pa-saiti calibration uye kudzidziswa kwevashandi.
6. Mushure meKutengesa Kutsigira: pasi rose-spare-part logistics uye kure kure technical service.
Iine makore makumi maviri neshanu echiitiko uye kuisirwa munyika makumi matatu +, EasyReal inoburitsa puree mitsara inodzikama chaiyo, hutsanana, uye mutengo wakanaka.
Imwe neimwe purojekiti ine chinangwa chekubatsira ma processors kuti awane yakagadzikana kuburitsa, yakawedzera hupenyu hwesherufu, uye yepamusoro pekuchengetedza flavour.
Tanga chirongwa chako nhasi.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
