Isitshisi sokujikeleza kwegazi esiqhutywa ngamandla esineziphumo ezininzi
I-EasyReal iqhuba le nkqubo ngobuchule obulula bokuqiqa ubushushu obunokuthenjwa ngamaqela.
Olu jikelezo luqhuba ukujikeleza kwesantya esiphezulu nge-shell kunye ne-tube heater, efudumeza imveliso ngobushushu phantsi koxinzelelo.
Emva koko umjelo ungena kwi-vacuum separator uze ukhanye.
Ukubila kwenzeka kwisitya, kungekhona kwiityhubhu, ngoko ke isixhobo sokutshintsha amanzi sihlala sicocekile ixesha elide.
Iluphu iyazinzisa ii-U-values njengoko i-viscosity inyuka, oko kuthetha ukuba ugcina iithagethi zikwi-°Brix ephezulu.
Ulawulo oluvaliweyo olusekwe kwi-PLC lulawula iindawo ezimiselweyo zobushushu bokungena, indawo yevalvu yomphunga, uxinzelelo lweflash, kunye nokuhamba kwakhona.
Izikrini ze-HMI zibonisa iimfashini, ii-alamu, kunye neeresiphi zexesha langempela, ngoko ke omnye umqhubi ujonga iqela okanye ishifti ngokuzithemba.
Imiphezulu yoqhagamshelwano lwentsimbi engagqwaliyo, imibhobho yococeko, kunye noyilo lwe-CIP zikhusela ucoceko kwaye zifinyeze utshintsho.
Iimodyuli ze-Skid zigcina indawo iqinile kwaye kulula ukufikelela kwiinkonzo.
Ukuphindaphinda kweqela ngalinye kuphucula ucwangciso, ngelixa ukusetyenziswa kwakhona kwamandla kwiimpembelelo ezininzi kunciphisa iindleko zokusebenza.
Iiprosesa zokutya zisebenzisa le evaporator yokujikeleza kwegazi eneziphumo ezininzi kwiipasta zetamatato, iikaroti, iapile, iapricot, kunye neeberry xa i-viscosity kunye nezinto eziqinileyo ezixhonyiweyo zichasa uyilo lwefilimu ebhityileyo.
Abavelisi bejusi bayisebenzisela ukufikelela kwiithagethi eziphezulu zeBrix ngombala ozinzileyo kunye nevumba elimnandi.
Abavelisi bakhetha ukudluliselwa kobushushu okuzinzileyo, indlela yokungcolisa eqikelelwayo, kunye namanyathelo alula okucoca.
Amaqela axhasa uphicotho-zincwadi agcina iirekhodi ezivela kwi-PLC, nto leyo enciphisa amanqaku abhalwa ngesandla kunye nokuhlolwa kwesantya.
Imigca yokupakisha ixhamla kwi-viscosity efanayo kunye neefestile ezikhaphayo eziqinileyo.
Amaqela eenkonzo zabathengi abona izikhalazo ezimbalwa kuba ukuhanjiswa kwezinto kuhlala kucwangcisiwe, iveki neveki.
Zonke ezi ziphumo zakha ukuthembana nabathengi kwaye zixhasa iikhontrakthi zexesha elide.
Iziqhamo ezingavuthwanga zithwala intlama, imbewu, imicu kunye nepectin.
Ezi zinto zijiya xa zishushu kwaye zinokunamathela kwiindawo ezishushu.
I-evaporator yokujikeleza kwegazi enyanzelekileyo iphatha le ngozi ngokuhambisa ulwelo ngokukhawuleza kwi-heater ize itshintshele ukubila kwi-separator.
Izikrini ezilula okanye izigqibi ezisezantsi zisusa amasuntswana arhabaxa anokufaka iivalvu.
Izifudumezi zinyusa ubushushu bokutya kwaye zinciphise ukutshayiswa kobushushu.
Ukunciphisa umoya ngokuzithandela kunciphisa umoya ongonakalisa umbala nevumba elimnandi.
Imibhobho ecocekileyo, imibhobho etyebileyo, kunye neendlela zokupheka ze-CIP ezichaziweyo zikhusela ukhuseleko lokutya kwaye zigcina iluphu icocekile.
Abaqhubi bajonga izitywino zepompo kunye neegasket ngaphambi kokutshintsha ukuze baphephe ukuvuza kunye nexesha lokungasebenzi.
Amaqela abhala phantsi amaqondo obushushu, uxinzelelo, kunye nokuhamba kwemisebenzi ngokwee-HMI, ukuze abaphathi bakwazi ukuphonononga ubungqina xa kufika uphicotho-zincwadi.
Olu yilo lomgca lulawula ukukhula kwe-viscosity, lukhusela umgangatho, kwaye luxhasa iifestile zemveliso ezinokuqikelelwa.
Qala ngezibalo zomthamo.
Ukuphindaphinda izinga lokuphuma kwamanzi elifunekayo ngokutshintshana nangeentsuku zonyaka ukuze ulinganise ubungakanani besitimela.
Misela i-target °Brix kwaye ukhethe inani leziphumo ukuze uhlangabezane neenjongo zomphunga.
Yongeza i-TVR ukuba ufuna ukonga imali eninzi ngokutshintsha kancinci.
Cinga nge-MVR apho amaxabiso ombane anentsingiselo.
Ubungakanani bendawo yokudlulisa ubushushu ukuze ufumane i-viscosity embi kakhulu kwizinto zakho eziqinileyo zokugqibela.
Jonga uxinzelelo lwe-flash kunye nendlela yobushushu ukuze ugcine ivumba nombala ucocekile.
Sebenzisa iingqiniba ezinkulu kunye neevalvu ezigcweleyo kwi-recycle loop ukuze unciphise ukucheba kunye nokuxhuma.
Qinisekisa umthamo we-vacuum kunye nomsebenzi we-condenser kwiinyanga ezishushu xa ubushushu bamanzi okupholisa bunyuka.
Khetha amanqanaba entsimbi engagqwaliyo kwiindawo ezidibanayo uze udibanise izitywini nee-asidi ze-organic kunye neeswekile.
Gqibezela ngokubaleka okanye ukuphakamisa izinga ukuqinisekisa iindawo ezimiselweyo kunye nexesha lokuhlala.
Ulwakhiwo olufanelekileyo lugcina iithagethi, lusebenza kakuhle, kwaye lukhusela ixabiso ngekhilogram.
• Ukutya okungavuthwanga kunye nokuhlolwa. Fumana intlama okanye ipuree. Susa imbewu erhabaxa kunye neefayibha ukukhusela iivalvu kunye neepompo.
• Ukufudumeza. Fudumeza ifidi ukuya kubushushu obucetyiswayo bokungena ukuze uzinzise indlela esebenza ngayo ifleshi.
• Isiphumo 1 sokufudumeza. Pompa ngesantya esiphezulu kwi-shell kunye ne-tube heater. Gcina ulwelo luphantsi koxinzelelo ukuze lungabili kwi-tubes.
• Ifleshi yokwahlulahlula. Beka uxinzelelo esityeni. Bilisa amanzi ngokukhawuleza. Susa umphunga uze uqokelele umxube.
• Iziphumo ezisezantsi. Phinda ufudumale kwaye ukhanyise iziphumo ukuze usebenzise amandla kwakhona kwaye wehlise umphunga ngekhilogram nganye yamanzi aphelisiweyo.
• Ukufuma kunye nokufunxa. Faka umphunga kwi-condenser engaphezulu uze ubambe i-vacuum ezinzileyo. Yisa i-condensation kwi-recovery.
• Ukupholisa imveliso. Ukuba kuyimfuneko, pholisa i-concentrate ukuze ukhusele umbala kunye nevumba ngaphambi kokugcina okanye ukupakisha.
• Ukwakha amasebe kwiindlela ezahlukeneyo.
o I-purée egudileyo: sebenzisa iluphu eqhelekileyo uze uyigqibezele kwi-°Brix ekujoliswe kuyo.
o Ngeziqwenga okanye iifayibha: gcina isantya siphezulu; banzisa izihluzo; lungisa iivalvu ukuze ukhusele izinto ezifakiweyo.
o I-Brix ephezulu, iindlela zeswekile ephantsi: qinisa indlela yobushushu kwaye ujonge ixesha lokuhlala ukuze ukhusele incasa.
1) Isifudumezi seShell kunye neTube (Ukufudumeza okuXinzelelweyo)
• Isifudumezi songeza amandla ngelixa ulwelo luhlala luphantsi koxinzelelo, ukuze iityhubhu zingabi namanzi abilayo.
• Le ndlela inciphisa ukungcola kwiindawo ezishushu kwaye igcina ukudluliselwa kobushushu kuzinzile kulo lonke ixesha lokuqhuba.
• Abaqhubi bamisela iindawo zeevalvu zomphunga kwaye bajonga amaqondo obushushu okungena nawokuphuma kwizikrini ze-HMI.
• Uyilo luvumela ulawulo oluqinileyo lwe-∆T, olukhusela imibala kunye neekhemikhali ezibuthathaka zevumba.
• Iityhubhu ezinkulu ezinobubanzi kunye neendawo zokungena ezigudileyo zixhasa ukuhamba okuphezulu kokuphinda kusetyenziswe izinto ngokucheba okuncinci.
• Ubungakanani bomphezulu we-EasyReal buhambelana nobukhulu becala elibi kakhulu, ngoko ke umgca ugcina iithagethi zikwi-°Brix ephezulu.
2) I-Loop ye-Recirculation yesantya esiphezulu
• Ipompo ekhethekileyo iqhuba ukuhamba ngokukhawuleza kwi-heater iphinde ibuyele kwi-separator.
• Isantya esiphezulu songeza isiphumo "sokuzicoca" esicothisa ukuqokelelana kweediphozithi.
• Iivalvu ezigcweleyo kunye neengqiniba ezinkulu zeradiyumu zinciphisa ukuhla koxinzelelo kwaye zikhusela imicu okanye iziqwenga ezithambileyo.
• Iiglasi zokubona kunye neetransmitter zoxinzelelo zinceda abaqhubi ukuqinisekisa indlela esebenza ngayo loop ezinzileyo.
• Iluphu iyamelana nokunyuka xa ukutya okuqinileyo kushukuma ngexesha lonyaka.
• Amaqela alungisa iireyithingi zokuphinda kusetyenziswe izinto ukuze kugcinwe ixesha elifutshane lokuhlala ngelixa enyusa izinto eziqinileyo zokugqibela.
3) Isitya seFlash/Sahluli
• Isitya sifumana ulwelo olushushu oluvela kwi-heater size sikhuphe amanzi ngoko nangoko phantsi kwe-vacuum.
• Ukubilisa kwenzeka apha, kude neetyhubhu, nto leyo egcina isixhobo sokutshintsha amanzi sicocekile.
• Ijiyometri yangaphakathi ixhasa ukususwa komphunga ngokukhawuleza kunye nokuphuma kolwelo oluthambileyo.
• Izixhobo ezisemgangathweni kunye nolawulo oluchasene ne-foam zikhusela uzinzo xa umbane uphuma kakhulu.
• Ii-bottoms ezikhupha amanzi, ii-spray balls, kunye namanyathelo e-CIP acacisiweyo enza ukuba ukucoca kube yinto ephindaphindwayo.
• Abaqhubi bajonga uxinzelelo lwe-flash kunye nobushushu bemveliso ukuze bakhusele ivumba nombala.
4) Inkqubo yeCondenser kunye neVacuum
• I-condenser yomphezulu iguqula umphunga ube yi-condensate kwaye izinzisa i-vacuum kuyo yonke imiphumo.
• Amanzi abandayo okanye iisekethe ze-glycol zisusa ubushushu ngaphandle kokunyusa ubushushu bemveliso.
• I-vacuum environment skid iphatha izinto ezingezizo ii-condensables ukuze kugcinwe ubushushu obuqikelelweyo.
• Izixhobo zibhala uxinzelelo, ubushushu, kunye nokuhamba kwazo ukuze zihlolwe kwaye zisombulule iingxaki.
• Indlela yokukhupha umoya kunye nokukhupha umoya ilandela iindlela zococeko ukukhusela indawo.
• Ubungakanani obufanelekileyo bugcina isityalo sisebenza nokuba kushushu okanye xa kukho imithwalo eninzi.
5) Uloliwe oneziphumo ezininzi oneendlela zeTVR / MVR
• Iziphumo zidibana ngokulandelelana ukuze umphunga ovela kwesinye isiphumo ufudumale kwesinye.
• I-TVR yongeza umphunga oshukumisayo ukuze kuncitshiswe umphunga kwaye kuncitshiswe imfuno entsha yomphunga.
• I-MVR isebenzisa i-mechanical compressor ukuphakamisa amandla omphunga xa umbane ufanelekile kwityala.
• Ukufakwa kwemibhobho efanelekileyo kunye nolawulo kuthintela ukukhukula kwaye kukhusela ukonga amandla.
• Izityalo ziyaphucuka ngokwamanqanaba njengoko umthamo ukhula okanye iirhafu zeenkonzo zitshintsha.
• Iindlela ezicacileyo ze-HMI zinceda amaqela ukuba alinganise ukonga imali aze angqine imeko yeshishini.
Abacubunguli beziqhamo bajongene notshintsho kumgangatho wesivuno kunye nexabiso laso.
Lo mgca wamkela i-purée entsha, iibhloko ezikhenkcezisiweyo, ukutya okungenatyhefu, kunye/okanye imixube exutyiweyo.
Abaqhubi balungisa iindlela zokupheka ukuze babone izinto eziqinileyo, iasidi, kunye nomthwalo wefayibha.
Useto lutshintsha ngokukhawuleza phakathi kweentsapho zemveliso ukuze kugcinwe ixesha lokungasebenzi liphantsi.
Amaqela akha imatriki yemveliso egqityiweyo egubungela iipaste eziqhelekileyo zeBrix eziphezulu kunye nezinto ezikhethekileyo ezifuna iithagethi ezahlukeneyo ze-viscosity okanye imibala.
Xa abathengi becela iinguqulelo zeelebheli zabucala, le nkqubo iphatha iibhetshi ezincinci ngaphandle kwexesha elide lokucoca.
Iimpompo kunye neevalvu zilungele uluhlu olubanzi lobukhulu, ngoko ke ungaqhuba iipurée ezikhaphukhaphu kusasa uze emva koko usebenzise iipaste ezityebileyo.
Ezi ndlela zokumisela zikhusela umthamo kulo lonke ixesha lonyaka kwaye zinciphisa umngcipheko xa imakethi itshintsha.
Iiresiphi ze-PLC zichaza amaqondo obushushu, uxinzelelo, kunye nokuhamba kwakhona. Ii-Interlocks zikhusela izixhobo xa ukutya kusanda okanye xa izixhobo zisiya zitshintsha. Abaqhubi bafunda iindlela ze-HMI kunye nee-alamu ukuze babone imiba kwangethuba. Iinjineli zithumela iingxelo zebhetshi okanye zeshifti ukuze zihlolwe. Ulawulo lokufikelela olusekelwe kwindima lwahlula utshintsho lwabaphathi kwimisebenzi yabaqhubi. Inkxaso ekude inceda amaqela ukuba axilonge iingxaki kwaye anciphise ixesha lokungasebenzi. Izicwangciso zokugcina kunye nokugcinwa zigcina iindawo ezibalulekileyo kwishelufu. Le ndlela yokulawula isusa ukuqikelela kwimisebenzi yemihla ngemihla, ephakamisa isivuno kwaye inciphise ukusetyenziswa komphunga. Isoftware ikwalinganisa utshintsho, ukuze utshintshe iimveliso ngoxinzelelo oluncinci.
Sikunika isikhokelo ukusuka kwisithuba ukuya kwisizini yokuqala. Qala ngomsebenzi, i-°Brix yokugqibela, kunye nomthamo weveki. Yabelana ngemida yokusetyenziswa komphunga, umbane, amanzi okupholisa, kunye nemijelo yamanzi amdaka. Sisebenzisa ubushushu kunye nokulinganisela ubunzima, sicebisa ukubalwa kweziphumo, kwaye siphawule ukhetho lweTVR okanye lweMVR xa zifanelekile. Uhlola uyilo kunye ne-P&ID, emva koko uqinisekisa iindawo ezimiselweyo kuvavanyo lovavanyo okanye lwendawo. Siyalela oololiwe, abaqhubi boololiwe, kwaye simisele iinkqubo zeCIP. Sixhasa iqela lakho kwincopho yokuqala ngoncedo olukude kunye nezixhobo ezingasetyenziswayo. Cela isindululo kunye noqikelelo lwamandla namhlanje. Ufumana indlela ecacileyo yomgangatho ozinzileyo, ukucoca okuncinci, kunye nexabiso eliphantsi ngekhilogram.
Iimveliso eziNxulumeneyo
