Peb Hlis 18, 2025 -Shanghai EasyReal Machinery Co., Ltd.(tus thawj coj thoob ntiaj teb hauv cov khoom noj khoom haus thiab dej haus kev daws teeb meem) tshaj tawm txoj kev txhim kho, commissioning, thiab cov neeg siv khoom txaus siabUHT/HTST-DSI Pilot Plantrau Brazil tus premier cov khoom xyaw innovator,VILAC Food. Ua tiav rau lub Cuaj Hlis 14, 2025, qhov kev txiav txim siab R&D no txhawb nqa VILAC txhawm rau txhawm rau txhim kho cov khoom lag luam hauv cov khoom noj siv mis, dej haus, thiab cov zaub mov ua haujlwm tshiab nrog qhov tsis tau pom dua thiab ua haujlwm tau zoo.
EasyReal's lab-scale UHT / HTST system (sab laug) ua ke nrog Direct Steam Injection (DSI) module thiab aseptic filling isolator (txoj cai). Qhov kev cog lus cog qoob loo no ua rau cov pab pawg R & D simulate tag nrho cov txheej txheem ultra-siab kub ua haujlwm thiab ntim tsis muaj menyuam hauv cov khoom me me. Lub tsev tsim qauv tsom iav muaj kev ua kom tsis muaj menyuam, tso cai rau kev sim meej nrog cov qauv mis tshiab thiab dej haus.
Qhov project Overview
VILAC FOODS - renowned rau nws 20-xyoo legacy nyob rau hauv cov khoom noj khoom haus zoo tshaj plaws - xaiv EasyReal lub pilot cog rau revolutionize nws R & D muaj peev xwm thiab ceev innovation. Lub kaw lus sib koom ua ke ntau yam thev naus laus zis los simulate kev lag luam-kev ua haujlwm ntawm kev ntsuas ntsuas:
•Triple-Sterilization Flexibility:Seamlessly hloov ntawm tus qauv Pasteurization,HTST(High-temperature Short-Time), thiabUHT(Ultra-High-Temperature) sterilization hom nrog kev lag luam-ua thermal raug (± 0.3 ° C tswj mus txog 152 ° C). Qhov kev muaj peev xwm triple-hom no ua kom muaj kev ua tiav rau ntau yam ntawm cov khoom thiab cov ntsuas ntsuas.
•DSI Innovation:Incorporates lub ntiaj teb no-classDirect Steam Txhaj Tshuaj (DSI)module rau ultra-muab cua sov ntawm cov khoom. DSI sai ua kua dej los ntawm kev txhaj tshuaj ua noj ua haus, uastxo thermal stress ntawm rhiab cov khoom xyaw(xws li cov proteins thiab enzymes) thaum tseem ua kom tag nrho cov kab mob tshem tawm. Qhov no txhais tau hais tias ilv Cheebtsam (xws li cov as-ham, flavors) yog khaws cia zoo dua li cov pa cua sov.
•GEA Homogenization:Nws muaj ib tug Italian-engineeredaseptic high-pressure homogenizer(los ntawm GEA) uas tuaj yeem siv ob qho tib si hauv nruab nrab thiab qis qis kom tsis muaj menyuam homogenization. Qhov no yog qhov tseem ceeb rau kev ua tiav cov khoom sib xws, <1 µm particle loj tis thiab du textures hauv cov khoom noj siv mis thiab cov nroj tsuag, kom ntseeg tau tias cov khoom tsis sib xws thiab qhov ncauj.
•Aseptic Filling Peev Xwm:Ib qho kev sib xyaw ua keaseptic filling txee(isolator) tso cai rau VILAC pab neeg los ua qhov kev sim tshuaj tsis pub muaj kab mob sib kis ntawm cov qauv tshiab. Qhov no txhais tau hais tias cov khoom me me ntawm cov khoom siv mis nyuj los yog dej haus tuaj yeem ua kom tsis muaj menyuam, ua kom muaj kev sim lub neej hauv ntiaj teb tiag tiag thiab kev soj ntsuam zoo yam tsis muaj kev pheej hmoo ntawm kev kis kab mob.
Technical Breakthroughs & Client Benefits
Cov nroj tsuag tsav tsheb no muab ntau yam kev ua tiav uas tau txais txiaj ntsig ncaj qha rau VILAC FOODS 'kev tshawb fawb thiab kev tsim khoom lag luam. Cov txiaj ntsig tseem ceeb suav nrog:
•Kev ua haujlwm yooj yim:Siv ntau yam khoom lag luam - los ntawm cov mis nyuj ib txwm siv thiab cov mis nyuj cog rau hauv kas fes, dej haus probiotics, thiab lwm yam dej haus - hauv5-40 L / hbatch khiav. Cov qauv tsim qauv tso cai rau kev hloov kho sai ntawm cov khoom kom haum raws li cov khoom sib txawv thiab cov txheej txheem ua haujlwm, muab qhov yooj yim tshaj plaws rau kev sim R & D.
•DSI Precision:Qhov ncaj qha chav txhaj tshuaj ua kom sov cov khoom yuav luag instantaneously, drastically txo lub sij hawm raug tshav kub. Nwstxo thermal stress ntawm rhiab cov khoom xyaw(xws li cov proteins, enzymes), tiv thaiv tsw degradation los yog cov khoom noj poob, thaum ua kom tsis muaj menyuam ua tiav (txo cov kab mob kom muaj kev nyab xeeb). Qhov kev tswj xyuas thermal no tshwj xeeb tshaj yog muaj txiaj ntsig zoo rau probiotic thiab high-protein formulations uas yog kub-rhiab heev.
•Homogenization Mastery:Nrog rau kev sib xyaw ua haujlwm siab homogenizer, lub kaw lus ua tiav qhov loj me me tshwj xeeb (feem ntau<1 µm) thiab uniform emulsion nyob rau hauv cov khoom kawg. Qib no ntawm homogenization txhais rauunmatched khoom sib xws- ib qho tseem ceeb zoo rau cov khoom noj siv mis, cov emulsions cog, thiab txhua yam dej haus uas qhov kev ntxhib los mos thiab kev ruaj ntseg yog qhov tseem ceeb. Qhov tshwm sim yog lub qhov ncauj smoother thiab txhim kho kev ruaj ntseg ntawm cov as-ham thiab additives hauv VILAC cov zaub mov txawv.
•Resource Efficiency:Lub tshuab tsav dav hlau yog tsim los rau cov khoom pov tseg tsawg tsawg thiab kev xa tawm sai. Nws tsuas yog yuav tsum muaj cov khoom ntim me me xwb (tsawg li 3 L) txhawm rau khiav cov kev sim thiab ncav cuag cov kev ua kom tsis muaj menyuam sai sai, ua tiav tag nrho cov thermal stability hauv qab 15 feeb. Qhov no efficiency ua rau40% tsawg raw khoom pov tsegpiv rau cov pa system, txuag cov khoom kim heev thaum sim. Kev khiav nrawm dua thiab ua-nyob rau hauv qhov chaw huv si / chav nyob hauv qhov chaw (CIP / SIP) cycles kuj ua rau luv downtime ntawm kev sim. Zuag qhia tag nrho, VILAC tuaj yeem ua qhov kev sim ntau dua nrog cov peev txheej tsawg, ua kom lub voj voog R&D nrawm dua.
"Cov nroj tsuag no hloov pauv peb cov kav dej tshiab, thiab cov cuab yeej siv tau zoo heev!EasyReal's DSI thev naus laus zis thiab GEA homogenizer tso cai rau peb ua kom zoo nkauj textures thiab cov khoom noj khoom haus hauv cov khoom lag luam rau lub ntiaj teb kev lag luam - tag nrho thaum ua tau raws li Brazil tus qauv nruj tshaj plaws, "saib VILAC FOODS 'R & D Lead thaum lub sij hawm lees txais.
Lub tswv yim cuam tshuam rau VILAC FOODS
Los ntawm kev siv EasyReal's advanced pilot UHT / HTST-DSI system, VILAC FOODS tau paub txog cov txiaj ntsig tseem ceeb uas txhawb nqa nws txoj kev sib tw:
•Accelerated Commercialization:R & D formulation thiab xeem cycles yog50-60% sai dua, txiav txim siab lub sijhawm xav tau los tsim cov khoom noj siv mis thiab dej haus tshiab. Qhov kev nrawm no ua rau VILAC teb sai sai rau cov kev lag luam tawm tshiab thiab cov neeg siv khoom xav tau, tau txais cov khoom tshiab los ua lag luam hauv ib feem ntawm lub sijhawm.
•Export-Ready Ua raws li:Cov txheej txheem kev cog qoob loo tau ua raws li cov qauv thoob ntiaj teb (cov khoom siv tau ntawv pov thawj CE thiab txhawb nqa FDA / ISO cov txheej txheem), xyuas kom meej tias cov khoom tsim yuav ua tau raws li cov kev cai nruj ntawm EU, US, Mercosur, thiab lwm yam lag luam. Qhov kev ua tau zoo tshaj plaws ntawm kev ua raws li theem R & D ua rau VILAC kev ntseeg siab hauv kev ua kom tiav cov zaub mov zoo thoob ntiaj teb yam tsis muaj kev tswj hwm.
•Seamless Scalability:Qhov system preciselyreplicates industrial ua tej yam kev mobntawm qhov me me, uas de-risks lub scale-up mus rau tag nrho cov khoom. Formulations thiab txheej txheem tsis optimized nyob rau hauv lub pilot cog tuaj yeem ncaj qha mus rau VILAC cov kab kev lag luam. Qhov scalability no txhais tau tias tsawg dua surprises thaum lub sij hawm scale-up thiab ib tug smoother hloov los ntawm cov qauv mus rau loj ntau lawm.
Zuag qhia tag nrho, EasyReal pilot cog ua haujlwm ua ib qhocatalyst rau VILAC cov zaub mov innovation tswv yim, tso cai rau lub tuam txhab pioneer tshiab mis nyuj-tech daws teeb meem thaum txhawb nqa cov qauv siab tshaj plaws ntawm kev tshawb fawb txog zaub mov thiab kev nyab xeeb. VILAC FOODS yog tam sim no nyob rau hauv pem hauv ntej ntawm cov khoom siv mis nyuj thiab cov dej haus ua haujlwm tshiab hauv Brazil thiab dhau mus, siv lub platform no los tsav cov khoom tsim thiab kev loj hlob.
Vim li cas Ntiaj Teb Innovators Xaiv EasyReal
Shanghai EasyReal's pilot systems tau dhau los ua kev xaiv ntawm R & D innovators thoob ntiaj teb. Cov laj thawj tseem ceeb suav nrog:
•Txiav-Edge Integration:Ib qho kev tsim qauv tsim kho siab heev uas sib xyaw ua ke ntau txoj kev ua haujlwm thermal (UHT thiab HTST sterilization, ob qho tib si tsis ncaj thiab ntawm DSI)nyob rau hauv ib tug compact system, nrog rau kev ua kom tsis muaj menyuam homogenization. Qhov kev sib koom ua ke tag nrho-hauv-ib qho no ua rau muaj cov txheej txheem kev simulation hauv ib lub platform.
•Modular Tsim:Ib heevmodular architecturetso cai rau cov neeg siv hloov pauv lossis txuas cov kev ua haujlwm sib txawv raws li xav tau. Seb nws yog ntxiv ibDSI module, swapping heat exchangers, los yog re-routing flow rau txawv tuav lub sij hawm, EasyReal tus tsim adapts kom ua tiav ntau yam txheej txheem simulations raws li txhua tus neeg siv khoom tshwj xeeb R & D yuav tsum.
•Customization:Cov txheej txheem ua haujlwm tau ua kom zoo rau cov khoom tshwj xeeb. EasyReal tuaj yeem kho cov kab tsav tsheb raucov khoom siv mis nyuj, botanical extracts, tshuaj yej-kua fusion dej haus, txiv ntseej-raws li mis nyuj, thiab ntau dua - kom ntseeg tau tias cov cuab yeej ua tau raws li qhov xav tau ntawm daim ntawv thov. Qhov kev hloov kho theem no ua kom nrawm nrawm rau kev tsim kho tshiab hauv ntu niche xws li cog cov khoom noj siv mis thiab dej haus ua haujlwm.
•Xaus-rau-End Support:Kev txhawb nqa los ntawm kev teeb tsa los ntawm kev ua haujlwm. EasyReal muab kev teeb tsa thiab kev cob qhia rau ntawm qhov chaw rau cov neeg siv khoom, nrog rau cov ntaub ntawv ntxaws ntxaws (ua raws li ISO thiab GMP cov qauv). Qhov kev txhawb nqa kawg-rau-kawg no ua rau cov neeg koom tes muaj kev ntseeg siab hauv kev ua raws li cov txheej txheem zoo thiab cov cai tswj hwm txoj cai los ntawm theem pib.
•Nqi Efficiency:EasyReal's pilot cov nroj tsuag xa cov kev ua tau zoo ntawm tus nqi qis - kwv yees li30% txo nqi ua haujlwmtshaj piv rau European-manufactured systems. Kev siv hluav taws xob zoo, kev pov tseg tsawg, thiab tus nqi siv tau txhais tau tias yuav rov qab tau sai dua ntawm kev nqis peev rau R & D cov chaw. Cov tuam txhab tuaj yeem tsim kho tshiab kom tau txais txiaj ntsig zoo dua yam tsis muaj kev cuam tshuam kev muaj peev xwm lossis kev ua tau zoo.
Hais txog Shanghai EasyReal
Shanghai EasyReal Machinery Co., Ltd. yog National High-Tech Enterprise tshwj xeeb hauv lab-scale thiab pilot-scale zaub mov kev daws teeb meem rau lub ntiaj teb no zaub mov thiab dej haus kev lag luam. EasyReal's systems yog ISO 9001-certified thiab lees paub rau precision engineering thiab kev ntseeg siab nyob rau hauv ntau tshaj 30 lub teb chaws. Lub tuam txhab kev tsav tsheb UHT / HTST cov nroj tsuag thiab cov cuab yeej muaj npe nrov rau lawv qhov yooj yim thiab raug, ua kom muaj kev tshawb fawb txog kev siv mis nyuj, kev tsim dej haus, thiab kev ua aseptic.(Xav paub qhov EasyRealUHT/HTST-DSI Pilot Plantntawm lub tuam txhab lub vev xaib kom paub meej ntxiv.)
Rau Partnerships:
Xov tooj: +86 15711642028
Email:jet_ma@easyreal.cn
Lub Vev Xaib: www.easireal.com
Hu rau: Jet Ma, EasyReal Global Marketing Director
Post lub sij hawm: Sep-18-2025
