Zipatso Puree Machine kwa Zipatso & Masamba Processing
EasyReal's mafakitale opanga zipatso puree mzere ndi dongosolo lathunthu lomwe limaphatikiza kukonzanso kwamakina, kuwongolera matenthedwe, ndi kuyeretsa kwamadzi kwamadzi, msuzi, kapena kupanga chakudya cha ana.
Pachimake cha mzerewu ndi gawo lake lophatikizika loyenga ndi homogenizing, lomwe limatsimikizira kapangidwe ka yunifolomu komanso kukhuthala kokhazikika ngakhale pazinthu za fiber kapena pectin.
Design Logic
Ntchitoyi imayamba ndi chopukutira chakudya chaukhondo ndi gawo lophwanyika lomwe limapereka zinthu kwa woyenga paddle.
A vacuum deaerator amachotsa mpweya wosungunuka, ndikutsatiridwa ndi homogenizer yothamanga kwambiri yomwe imabalalitsa tinthu tating'onoting'ono tomwe timapanga mafuta achilengedwe.
Zosinthira kutentha zamtundu wa Tubular kapena Tube-in-tube zimatha kutentha kusanayambike kapena kutsekereza, ndipo zosefera za aseptic zimamaliza kuzungulira ndikuwongolera voliyumu yolondola.
Zomangamanga
• Zida: SUS304 /SUS316L chitsulo chosapanga dzimbiri pamagulu onse okhudzana ndi zinthu.
• Kulumikizika: Tri-clamp sanitary fittings ndi EPDM gaskets.
• Zochita zokha: Siemens PLC + HMI touchscreen.
• Kukonza: mapanelo okhotakhota ndi mwayi wambali yautumiki kuti uwone mosavuta.
Chilichonse - kuchokera pakukula kwa pampu mpaka ku geometry ya agitator - imapangidwa kuti igwire ma viscous purees okhala ndi zonyansa pang'ono, kwinaku akusunga kutsata kwathunthu komanso kutsata ukhondo.
Makina a EasyReal zipatso puree amathandizira ntchito zingapo pagawo lazakudya ndi zakumwa:
• Madzi a Zipatso ndi Nekitala: Mango, magwava, chinanazi, maapulo, ndi zipatso za citrus zosakaniza ndi kudzaza.
• Opanga Msuzi ndi Jamu: msuzi wa phwetekere, jamu wa sitiroberi, ndi batala wa apulo wokhala ndi mawonekedwe ofanana komanso kusunga mtundu.
• Chakudya cha Ana ndi Zakudya Zam'thupi: karoti, dzungu, kapena nandolo zokonzedwa mosamalitsa zaukhondo.
• Zakumwa Zochokera ku Zomera ndi Zakudya Zamkaka: Zipatso kapena masamba omwe amapangidwa kuti apange yogati, ma smoothies ndi mkaka wokometsera.
• Zophikira ndi Zophika buledi: Kukonzekera kwa zipatso zodzaza makeke kapena ayisikilimu.
Makinawa amalola kuti maphikidwe asinthe mwachangu komanso kutulutsa kokhazikika ngakhale ndi zida zosinthira.
Kuzungulira kwa CIP kumakwaniritsa miyezo ya HACCP, ISO 22000, ndi FDA.
Mapurosesa amapindula ndi mawonekedwe osasinthika, madandaulo ochepa a ogula, komanso kutumiza kodalirika panthawi yake.
Kupanga puree wapamwamba kwambiri si ntchito yosavuta yopukutira - pamafunika kusamala mosamala za fiber, pectin, ndi fungo la mankhwala.
Mitundu ya zipatso monga mango, nthochi, kapena magwava ndi yowoneka bwino ndipo imafunikira kumeta mwamphamvu koma kutentha pang'ono kuti zisapse ndi khoma.
Zakudya zamasamba monga karoti ndi dzungu zimafunika kutenthedwa kale komanso kusasunthika kwa ma enzyme kuti asunge mtundu wachilengedwe.
Kwa sitiroberi kapena rasipiberi, vacuum deaeration ndi homogenization ndizofunikira kuti mtundu ukhale wokhazikika komanso kupewa kupatukana.
EasyReal's puree processing line imaphatikiza zonse izi kukhala dongosolo laukhondo lopitilira:
• Kutsekedwa kwa ukhondo kumachepetsa kuipitsidwa ndi okosijeni.
• Vacuum deaeration imateteza kukoma ndi fungo.
• High-pressure homogenization imatsimikizira matrix abwino, okhazikika.
• Machitidwe a CIP/SIP amadziyeretsa okha ndi mikombero yovomerezeka ndi zolemba zama digito.
Kuphatikizika kumeneku kumapangitsa opanga kuti azigwira zinthu zingapo-zipatso, masamba, kapena zosakaniza-popanda kusokoneza kusasinthika kapena chitetezo.
Kusankha kasinthidwe koyenera kumadalira zolinga zopangira, katundu wakuthupi, ndi zofunikira za scalability. EasyReal imapereka masinthidwe atatu okhazikika:
1. Lab & Pilot Units (3-100 L / h) - kwa mayunivesite, malo a R & D, ndi kuyesa kupanga mankhwala.
2. Mizere Yapakatikati (500-2,000 kg / h) - kwa opanga ma niche ndi ma brand achinsinsi omwe amayang'anira ma SKU angapo.
3. Industrial Lines (matani 5-20 / h) - kwa zomera zazikulu zokonza zipatso za nyengo.
Zolinga Zosankha
• Viscosity Range: 500-6,000 cP; amasankha mtundu wa mpope ndi kutentha exchanger awiri.
• Kutentha Kufunika Kofunika: Kutsekedwa kwa enzyme (85-95 ° C) kapena kutseketsa (mpaka 120 ° C). Kutentha kosinthika kumatha kukhala kwamitundu yambiri ya zipatso ndi ndiwo zamasamba.
• Mphamvu ya Vacuum: -0.09 MPa ya deaeration ya zinthu zotengera mtundu.
• Homogenization Pressure: 20-60 MPa, mapangidwe amodzi kapena awiri.
• Kukula kwa Pipe & Valve: Pewani kutsekeka ndikusunga kutuluka kwa laminar kwa ma purees a ulusi.
• Njira Yoyikira: kudzaza-kutentha kapena kuseptic, kutengera zomwe zimafunikira pashelufu yazinthu.
Kwa mapurosesa oyambilira, EasyReal imalimbikitsa kuyesa kutsimikizira kwa oyendetsa mu R&D Center yathu kuti muwone zokolola, kusungika kwamitundu, komanso kukhuthala kwa mafakitale kusanachitike.
Kutuluka kotsatiraku kukuwonetsa mzere wathunthu wa puree, kuphatikiza ma module onse akuluakulu kuphatikiza homogenization:
1. Kulandira & Kutsuka Zipatso Zaiwisi - amachotsa dothi ndi zotsalira pogwiritsa ntchito mawaya kapena mawaya ozungulira.
2. Kusanja & Kuyang'ana - kukana zipatso zosapsa kapena zowonongeka.
3. Kudula / Kuwononga / Kuchotsa mbewu - kumachotsa maenje kapena zing'onozing'ono kutengera mtundu wa zipatso ndikupeza zamkati zosaphika.
4. Kuphwanya- kumachepetsa zipatso kukhala phala lopalasa loyenera kuyengedwa.
5. Pre-Heating / Enzyme Inactivation - imakhazikitsa mtundu komanso imachepetsa kuchuluka kwa tizilombo toyambitsa matenda.
6. Kupukuta ndi Kuyeretsa - khungu lolekanitsa ndi njere, kutulutsa zamkati zofanana.
7. Vacuum Deaeration - imachotsa mpweya wosungunuka ndi mpweya wosasunthika.
8. High-Pressure Homogenization - amayenga tinthu kukula, timapitiriza mouthfeel, ndi stabilizes mankhwala masanjidwewo.
9. Kutsekereza / Pasteurization - ma chubu kapena chubu-mu-chubu kutentha exchanger amachitira puree chitetezo.
10. Aseptic / Hot Kudzaza - kumadzaza matumba osabala, matumba, kapena mitsuko.
11. Kuzizira & Kupaka - kumatsimikizira kukhulupirika kwa mankhwala musanasungidwe kapena kutumiza.
Gawo la homogenization (Gawo 8) ndilofunika kwambiri. Imasintha zamkati zoyengedwa mwamakina kukhala puree wokhazikika, wonyezimira wokhala ndi kukhazikika kwanthawi yayitali.
Kuwongolera kwa EasyReal's PLC kumagwirizanitsa masitepe onse, kukakamiza kujambula, kutentha, ndi vacuum deta kuti zitsimikizire kubwereza komanso kutsata kwathunthu.
Chigawo chilichonse mumzere wa EasyReal zipatso puree chimapangidwa kuti chikhale chaukhondo, kudalirika, komanso kusasinthika. Onse pamodzi amapanga modular system yosinthika kuchokera ku pilot sikelo kupita kumakampani onse.
1. Zipatso zotsukira & Zosanja
Makina ochapira amtundu wa rotary kapena thovu amachotsa fumbi ndi zotsalira zomwe zimakhala ndi mpweya komanso zopopera zothamanga kwambiri. Kenako osankha pamanja amalekanitsa zipatso zakupsa ndi zokanidwa, kuwonetsetsa kuti zinthu zapamwamba zokha zimalowa ndikuteteza oyenga kuti asawonongeke.
2. Wophwanya
Ntchito yolemetsa iyi imaphwanya zipatso kukhala phala lalikulu. Zitsamba zowonongeka zimang'amba khungu ndi zamkati pansi pa liwiro la 1470rpm.
3. Makina Otsitsa ndi Kuyenga
Ng'oma yopingasa yokhala ndi zopalasa zozungulira imakankhira phala m'masefa opindika. Kukula kwa mauna (0.6 - 2.0 mm) kumatanthawuza mawonekedwe omaliza. Kapangidwe kake kamakwaniritsa mpaka 95% kuchira kwa zamkati ndipo kumapereka ma mesh opanda zida m'malo mwakusintha kwazinthu mwachangu.
4. Vacuum Deaerator
Imagwira ntchito pansi pa -0.09 MPa, imachotsa mpweya wosungunuka ndi mpweya wina wosasunthika. Sitepe iyi imateteza kununkhira kodziwika bwino komanso mitundu yachilengedwe, ndikuletsa makutidwe ndi okosijeni omwe amatha kusokoneza kukoma kapena mtundu.
5. Homogenizer
Chigawo chapakati cha makina a puree wa zipatso, homogenizer imakakamiza mankhwala kudzera mu valve yolondola pa 20 - 60 MPa. The chifukwa kukameta ubweya ndi cavitation kuchepetsa tinthu kukula ndi wogawana kumwazikana ulusi, pectins, ndi mafuta.
• Zotsatira zake: mkamwa mokoma, mawonekedwe onyezimira, komanso kukhazikika kwanthawi yayitali.
• Kumanga: chipika cha pistoni cha chakudya, mipando ya tungsten-carbide valve, chitetezo chodutsa kuzungulira.
• Zosankha: imodzi-kapena iwiri, inline kapena stand-alone bench model.
• Kuchuluka kwa mphamvu: kuchokera ku ma labu kupita ku mizere ya mafakitale.
Ikayikidwa pambuyo pa deaerator komanso isanatsekedwe, imatsimikizira chokhazikika, chopanda mpweya chokonzekera kudzazidwa.
6. Wolera
Tubular kapena chubu-in-chubu sterilizer kwezani kutentha kwazinthu kuti musamadzaze. Kuwongolera kwa PID kumasunga kutentha ndi kuchuluka kwamadzimadzi, pomwe kukanikiza pang'ono kumalepheretsa kuwira ndi kuipitsa.
7. Aseptic / Hot Filler
Zodzaza pisitoni zoyendetsedwa ndi Servo zimayika puree mu botolo laling'ono, thumba, kapena mitsuko. Kupopera kwamphamvu kwa nthunzi ya aseptic filler kumasunga asepsis. Kuwongolera maphikidwe a HMI kumathandizira kusintha kwa SKU pompopompo.
8. CIP System
Dongosolo (alkaline / asidi / madzi otentha / kutsuka) limachita kuyeretsa basi. Masensa a conductivity ndi kudula mitengo kwanthawi yayitali kumakwaniritsa zofunikira zowunikira. Malo otsekedwa amachepetsa kugwiritsa ntchito mankhwala ndikuteteza ogwira ntchito.
Chotsatira: mzere wopita kumapeto womwe umaphwanya, kuyeretsa, kufooketsa, kutulutsa homogenizes, kuthirira, ndi kudzaza - kupanga puree wokhazikika, wamtengo wapatali wokhala ndi nthawi yocheperako komanso mawonekedwe osasinthika pagulu lililonse.
EasyReal imapanga makina ake a masamba a puree kuti azigwira mitundu ingapo ya zosakaniza ndi mapangidwe.
• Zolowetsa Zipatso:mango, nthochi, guava, chinanazi, papaya, apulo, peyala, pichesi, maula, malalanje.
• Zolowetsa Zamasamba:karoti, dzungu, beetroot, phwetekere, sipinachi, chimanga chokoma.
• Mafomu Olowetsa:mwatsopano, chisanu, kapena aseptic amayang'ana.
• Zotulutsa:
1. Puree wa mphamvu imodzi (10–15 °Brix)
2. Puree wokhazikika (28–36 °Brix)
3. Maphikidwe opanda shuga kapena fiber
4. Zosakaniza zosakaniza zamasamba zamasamba za chakudya cha ana kapena ma smoothies
Processing Adaptability
Kutentha kosinthika ndi mbiri ya homogenization kumathandizira kusintha kwa nyengo mu mamasukidwe akayendedwe kapena acidity.
Kulumikizana mwachangu ndi zovundikira zomangika zimalola kutsimikizika kwa CIP mwachangu komanso kusintha kwa mauna pakati pa magulu.
Ndi mzere wofananira wa puree, ogwiritsira ntchito amatha kukonza mango m'chilimwe ndi maapulo m'nyengo yozizira, kusunga kugwiritsidwa ntchito kwakukulu ndi kubweza mofulumira.
Pakatikati pa dongosololi ndi Nokia PLC yokhala ndi HMI yolumikizira, kuphatikiza ma module onse pansi pagawo limodzi lokha.
• Kuwongolera Maphikidwe: zodziwikiratu zamtundu uliwonse wa zipatso-kutentha, vacuum, kuthamanga kwa homogenization, nthawi yogwira, ndi zina.
• Ma alarm & Interlocks: kupewa kugwira ntchito pamene ma valve kapena malupu a CIP atsegulidwa.
• Kuwunika kwakutali: PLC yokhazikika yokhazikika imathandizira kuwongolera kwakutali ndi kusanthula zolakwika.
• Energy Dashboard: imayang'anira nthunzi, madzi, ndi mphamvu pa batchi iliyonse kuti muwongolere zofunikira.
• Kufikira Mwamaudindo: Ogwira ntchito, mainjiniya, ndi oyang'anira ali ndi mwayi wapadera.
Msana wowongolera uwu umatsimikizira zokhazikika, zosinthika zazifupi, ndi mtundu wobwerezabwereza-kaya poyesa mayeso a malita khumi kapena magulu opanga matani angapo.
Kuchokera pakupanga mpaka kutumiza, Shanghai EasyReal Machinery Co., Ltd.
1. Tanthauzo La Kukula: zindikirani zakuthupi, mphamvu, ndi zolinga zopakira.
2. Mayesero Oyendetsa: yendetsani zipangizo zachitsanzo pa EasyReal's Beverage R&D Center kuti mutsimikizire kukhuthala ndi zokolola.
3. Kamangidwe & P&ID: makonda 2D/3D kapangidwe ndi wokometsedwa zinthu kuyenda.
4. Kupanga & Msonkhano: Kupanga kovomerezeka kwa ISO pogwiritsa ntchito SUS304/ SUS316L ndi mapaipi a orbital-welded.
5. Kuyika & Kuyimilira: kuwongolera pa malo ndi maphunziro oyendetsa.
6. Thandizo Pambuyo Pakugulitsa: Zosungirako zapadziko lonse lapansi ndi ntchito zaumisiri zakutali.
Ndili ndi zaka 25 zachidziwitso ndikukhazikitsa m'maiko 30 +, EasyReal imapereka mizere yoyera yomwe imayenderana bwino, ukhondo, komanso mtengo wake.
Pulojekiti iliyonse ikufuna kuthandiza mapurosesa kuti azitha kutulutsa zokhazikika, nthawi yayitali ya alumali, komanso kusunga kukoma kwabwino.
Yambani ntchito yanu lero.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
