Umshini Wokuxubha Izithelo Wokucutshungulwa Kwezithelo Nemifino
I-EasyReal's industrial fruit puree line iwuhlelo oluphelele oluhlanganisa ukucolisiswa kwemishini, ukulawula okushisayo, kanye ne-vacuum conditioning yejusi, isoso, noma ukukhiqizwa kokudla kwezingane.
Umnyombo womugqa yisigaba sawo esididiyelwe sokucwenga kanye ne-homogenizing, esiqinisekisa ukuthungwa okufanayo kanye ne-viscosity ezinzile ngisho nezinto ze-fibrous noma eziphezulu ze-pectin.
I-Design Logic
Inqubo iqala nge-sanitary feed hopper kanye neyunithi yokuchoboza eletha umkhiqizo ku-paddle refiner.
I-vacuum deaerator isusa umoya-mpilo oncibilikisiwe, ilandelwa i-homogenizer yomfutho ophezulu ehlakaza izinhlayiya ezingancibiliki futhi ifake amafutha emvelo.
Izishintshi zokushisa ze-Tubular noma ze-Tube-in-tube ziphatha ukushisa kwangaphambili noma ukuvala inzalo, futhi izigcwalisi ze-aseptic ziqedela umjikelezo ngokudosa umthamo wevolumu onembile.
Ukwakha
• Impahla: SUS304 /SUS316L insimbi engagqwali yazo zonke izindawo zokuxhumana zomkhiqizo.
• Izixhumi: Izinto zokufakwa kwe-Tri-clamp sanitary kanye namagasket e-EPDM.
• Okuzenzakalelayo: Siemens PLC + isikrini esithintwayo HMI.
• Ukunakekela: Amaphaneli anamahinge kanye nokufinyelela ohlangothini lwesevisi ukuze kuhlolwe kalula.
Umniningwane ngamunye—kusuka ekulinganiseni kwephampu kuye kweyejiyomethri ye-agitator—iklanyelwe ukuphatha ama-viscous purees anokungcola okuncane, kuyilapho igcina ukulandeleka okugcwele nokuthobelana nenhlanzeko.
Umshini we-EasyReal fruit puree usekela uhla olubanzi lwezinhlelo zokusebenza kuwo wonke umkhakha wokudla nesiphuzo:
• Amajusi Ezithelo namaNectar: umango, ugwava, uphayinaphu, i-apula, nezisekelo zamawolintshi ukuze kuhlanganiswe futhi kugcwaliswe.
• Abakhiqizi besoso kanye noJam: usoso katamatisi, ujamu wama-strawberry, nebhotela le-apula elinokuthungwa okufanayo nokugcina umbala.
• Ukudla Kwezingane Nemikhiqizo Enomsoco: isanqante, ithanga, noma uphizi olugayiwe olucutshungulwe ngaphansi komklamo oqinile wenhlanzeko.
• Iziphuzo ezisekelwe esitshalweni kanye nokugcwalisa ubisi: izingxenye zezithelo noma zemifino ezenziwe nge-homogenized for iyogathi, ama-smoothie, nobisi olunambithekayo.
• Izicelo Zokupheka Nezokubhaka: Amalungiselelo ezithelo zokugcwaliswa kwekhekhe noma ama-ayisikhilimu.
I-automation ivumela izinguquko ezisheshayo zeresiphi kanye nokuphumayo okuzinzile ngisho nezinto zokusetshenziswa eziguquguqukayo.
Imijikelezo ye-CIP ihlangabezana namazinga e-HACCP, ISO 22000, kanye ne-FDA yebanga lokudla.
Amaphrosesa azuza ekwenziweni okungaguquguquki, izikhalazo zabathengi ezimbalwa, nokulethwa okuthembekile ngesikhathi.
Ukukhiqiza i-puree yekhwalithi ephezulu akuwona umsebenzi olula wokudonsa—kudinga ukuphathwa ngokucophelela kwe-fiber, i-pectin, nezinhlanganisela zephunga.
Izinhlobo zezithelo ezinjengomango, ubhanana, noma ugwava zine-viscous futhi zidinga ukugunda okuqinile kodwa ukushisisa okuthambile ukuze kugwenywe ukushiswa kodonga.
Ama-puree emifino afana nesanqante nethanga adinga ukushisa kwangaphambili kanye nokungasebenzi kwe-enzyme ukuze kugcinwe umbala wemvelo.
Kusitrobheli noma okusajingijolo, i-vacuum deaeration kanye ne-homogenization kubalulekile ukuze kunzinziswe umbala nokuvimbela ukuhlukana.
I-EasyReal's puree processing line ihlanganisa zonke lezi zimfuno ohlelweni oluqhubekayo oluhlanzekile:
• Idizayini evaliwe ye-sanitary inciphisa ukungcola kanye ne-oxidation.
• I-vacuum deaeration ivikela ukunambitheka nephunga.
• I-homogenization yokucindezela okuphezulu iqinisekisa i-matrix enhle, ezinzile.
• Izinhlelo ze-CIP/SIP zenza ukuhlanza ngemijikelezo eqinisekisiwe namarekhodi edijithali.
Leli zinga lokuhlanganisa livumela abakhiqizi ukuthi baphathe imikhiqizo eminingi—izithelo, imifino, noma okuxutshiwe—ngaphandle kokuphazamisa ukuvumelana noma ukuphepha.
Ukukhetha ukulungiselelwa okulungile kuncike ezinhlosweni zokukhiqiza, izakhiwo zentokozo, kanye nezimfuneko zokukala. I-EasyReal inikeza ukucushwa okujwayelekile okuthathu:
1. Amayunithi Elebhu Nokuhlola (3–100 L/h) – amanyuvesi, izikhungo ze-R&D, nokuhlolwa kokwakhiwa komkhiqizo.
2. Imigqa Yesikali Esimaphakathi (500–2,000 kg/h) – yabakhiqizi be-niche nemikhiqizo yelebula yangasese ephethe ama-SKU amaningi.
3. Imigqa Yezimboni (amathani angama-5-20/h) - yezitshalo ezinkulu ezilungisa imiqulu yezithelo zonyaka.
Ukucatshangelwa kokukhetha
• I-Viscosity Range: 500–6,000 cP; inquma uhlobo lwephampu kanye nobubanzi bokushintshanisa ukushisa.
• Isidingo Sokushisa: ukuvalwa kwe-enzyme (85–95 °C) noma ukuvalwa inzalo (kufika ku-120 °C). Amazinga okushisa ashintshekayo angafanelana nezinhlobo eziningi zezithelo nemifino.
• Umthamo weVacuum: –0.09 MPa wokudambisa izinto ezizwela umbala.
• I-Homogenization Pressure: 20–60 MPa, idizayini eyodwa noma enezigaba ezimbili.
• Usayizi Wepayipi & Valve: vimbela ukuvala futhi ugcine ukugeleza kwe-laminar kuma-puree ane-fibrous.
• Indlela Yokupakisha: i-hot-fill noma i-aseptic, kuye ngezimfuneko zempilo yeshelufu yomkhiqizo.
Kumaphrosesa aqala ngqa, i-EasyReal incoma ukuthi kwenziwe ukuhlola kokuqinisekisa kokuhlola esikhungweni sethu se-R&D ukuze kutholwe isivuno, ukugcinwa kombala, nokubonakala ngaphambi kokwanda kwezimboni.
Ukugeleza okulandelayo kubonisa umugqa wokucubungula we-puree ophelele, ohlanganisa wonke amamojula amakhulu kufaka phakathi i-homogenization:
1. Ukwamukela Nokugeza Izithelo Ezingavuthiwe - kususa inhlabathi nezinsalela kusetshenziswa amabhamuza noma amawasha ajikelezayo.
2. Ukuhlunga & Ukuhlola - yenqaba izithelo ezingavuthiwe noma ezilimele.
3. Ukusika / Ukuqothula / Ukuqothula - kususa imigodi noma ama-cores kuye ngokuthi uhlobo lwesithelo futhi uthole i-pulp eluhlaza.
4. Ukuchotshozwa- kunciphisa isithelo sibe isigxobo esimahhadla esilungele ukucwengwa.
5. Ukushisa Kwangaphambi Kokushisa / Ukungasebenzi Kwe-Enzyme - kuzinzisa umbala futhi kunciphisa umthwalo we-microbial.
6. I-Pulping and Refining - ihlukanisa isikhumba nembewu, ikhiqize i-pulp efanayo.
7. I-Vacuum Deaeration - isusa umoya-mpilo oncibilikisiwe kanye namagesi angacondensable.
8. I-High-Pressure Homogenization - icolisa usayizi wezinhlayiyana, ithuthukise ukuzwakala komlomo, futhi izinze i-matrix yomkhiqizo.
9. Ukuvala inzalo / Ukufakwa kwe-Pasteurization – izishintshisi zokushisa ze-tubular noma ze-tube-in-tube ziphatha i-puree ukuze iphephe.
10. I-Aseptic / Hot Filling - igcwalisa izikhwama eziyinyumba, izikhwama, noma izimbiza.
11. Ukupholisa nokupakisha - kuqinisekisa ubuqotho bomkhiqizo ngaphambi kokugcinwa noma ukuthunyelwa.
Isinyathelo se-homogenization (Isigaba 8) sibalulekile. Iguqula i-pulp ecwengisiswe ngomshini ibe i-puree ezinzile, ecwebezelayo enokuqina kokuthungwa kwesikhathi eside.
Ukulawula kwe-PLC ye-EasyReal kuvumelanisa zonke izinyathelo, ingcindezi yokurekhoda, izinga lokushisa, nedatha ye-vacuum ukuqinisekisa ukuphindaphinda nokulandeleka okugcwele.
Iyunithi ngayinye kumugqa wokucubungula izithelo ze-EasyReal yakhelwe injongo yenhlanzeko, ukwethembeka, nokuvumelana kokuthungwa. Ndawonye bakha isistimu ye-modular eguquguqukayo ukusuka esikalini somshayeli ukuya kumthamo ogcwele wezimboni.
1. I-Fruit Washer & Sorter
Amawasha ajikelezayo noma ohlobo lwebhamuza asusa uthuli nezinsalela ezinokunyakazisa komoya nezifutho ezinomfutho ophezulu. Abahluzi bamanuwali babe sebehlukanisa izithelo ezivuthiwe kwezikaliwe, baqinisekise ukuthi kungena izinto ezisezingeni eliphezulu kuphela futhi bavikele abacwengi emonakalweni.
2. I-crusher
Le moduli yomsebenzi osindayo igxoba isithelo sibe isigxobo esimahhadla. Ama-srated blades aklebhula isikhumba kanye ne-pulp ngaphansi kwesivinini esikhulu esingu-1470rpm.
3. Umshini Wokudonsa Nokucwenga
Isigubhu esivundlile esifakwe izigwedlo ezizungezayo siphusha isigxobo ngezisefo ezinembobo. Usayizi wemeshi (0.6 – 2.0 mm) uchaza ukuthungwa kokugcina. Idizayini ifinyelela ku-95 % ukutholwa kwe-pulp futhi inikezela ngokushintshwa kwemeshi ngaphandle kwethuluzi ukuze kushintshwe umkhiqizo osheshayo.
4. I-Vacuum Deaerator
Isebenza ngaphansi kwe--0.09 MPa, ihlubula umoya-mpilo oncibilikisiwe namanye amagesi angacondensable. Lesi sinyathelo sivikela amaphunga azwelayo kanye nombala wemvelo, futhi sivimbela i-oxidation engenza ukunambitheka kube buthuntu noma umbala.
5. I-Homogenizer
Ingxenye emaphakathi yomshini we-frue yezithelo, i-homogenizer iphoqa umkhiqizo ngevalvu enembile ku-20 - 60 MPa. I-shear ewumphumela kanye ne-cavitation inciphisa usayizi wezinhlayiyana futhi ihlakaze ngokulinganayo imicu, ama-pectins, namafutha.
• Umphumela: umlomo ocwebezelayo, ukubukeka okucwebezelayo, nokuzinza kwesigaba sesikhathi eside.
• Ukwakhiwa: ibhulokhi yepiston yezinga lokudla, izihlalo zamavalvu e-tungsten-carbide, iluphu ye-bypass yokuphepha.
• Izinketho: imodeli yebhentshi eyodwa noma ekabili, emgqeni noma emele yodwa.
• Ibanga Lamandla: ukusuka kumayunithi amalebhu kuya kolayini bezimboni.
Ibekwe ngemva kwe-deaerator nangaphambi kokuvalwa inzalo, iqinisekisa ukuma komkhiqizo ozinzile, ongenawo umoya olungele ukugcwaliswa.
6. Isterilizer
I-Tubular noma i-tube-in-tube sterilizer iphakamisa izinga lokushisa lomkhiqizo ukuze ubulale amagciwane ngaphambi kokugcwalisa. Ukulawulwa kwe-PID kugcina izinga lokushisa kanye nezinga le-liquid linenemba, kuyilapho ukucindezela okuthambile kuvimbela ukubilisa kanye nokungcolisa.
7. I-Aseptic / Hot Filler
Izihlungi zepiston ezishayelwa yi-Servo zithatha i-puree ebhodleleni elincane, esikhwameni, noma kumafomethi wembiza. I-automatic spray sterilization ye-aseptic filler igcina i-asepsis. Ukulawulwa kweresiphi ye-HMI kuvumela ukushintshwa kwe-SKU okusheshayo.
8. Uhlelo lwe-CIP
Uhlelo (i-alkaline / i-asidi / amanzi ashisayo / hlambulula) lwenza ukuhlanza okuzenzakalelayo. Izinzwa ze-conductivity kanye nokugawulwa kwethempelesha yesikhathi kuhlangabezana nezimfuneko zocwaningo. Amaluphu avaliwe anciphisa ukusetshenziswa kwamakhemikhali futhi avikele abaqhubi.
Umphumela: umugqa osuka ekupheleni ochoboza, ocwengisisayo, odabukisayo, wenza i-homogenizes, obulala inzalo, futhi ugcwalise—ukhiqiza ucwecwe oluzinzile, lwenani eliphezulu olunesikhathi esincane sokuphumula kanye nekhwalithi engaguquki kuyo yonke inqwaba.
I-EasyReal iklama umshini wayo wemifino we-puree ukuze uphathe inqwaba yezithako nokwakheka.
• Okokufaka Kwezithelo:umango, ubhanana, ugwava, uphayinaphu, upopo, i-apula, ipentshisi, ipentshisi, iplamu, amawolintshi.
• Okokufaka kwemifino:isanqante, ithanga, beetroot, utamatisi, isipinashi, ummbila omnandi.
• Amafomu Okufaka:fresh, eqandisiwe, noma aseptic ukugxila.
• Amafomethi Okukhiphayo:
1. I-puree yokuqina okukodwa (10–15 °Brix)
2. I-puree egxilile (28–36 °Brix)
3. Izindlela zokupheka ezinoshukela ophansi noma ezinefiber
4. Izisekelo zemifino yezithelo ezihlanganisiwe zokudla kwezingane noma ama-smoothie
Ukucubungula Ukuzivumelanisa nezimo
Amaphrofayili okushisa alungisekayo kanye ne-homogenization aphatha ukuhlukahluka kwesizini ku-viscosity noma i-acidity.
Ukuxhumanisa okusheshayo namakhava anamahinge kuvumela ukuqinisekiswa okusheshayo kwe-CIP kanye nezinguquko zemeshi phakathi kwamaqoqo.
Ngomugqa ofanayo wokucubungula we-puree, opharetha bangacubungula umango ehlobo kanye ne-apula ebusika, bagcine ukusetshenziswa kuphezulu futhi bakhokhe ngokushesha.
Emgogodleni wesistimu kune-Siemens PLC ene-HMI yesikrini esithintwayo, ehlanganisa wonke amamojula ngaphansi kongqimba olulodwa oluzenzakalelayo.
• Ukuphathwa Kweresiphi: imingcele echazwe kusengaphambili yohlobo lwesithelo ngasinye—izinga lokushisa, i-vacuum, ingcindezi ye-homogenization, isikhathi sokubamba, njll.
• Ama-alamu nama-Interlocks: vimbela ukusebenza lapho ama-valve noma amaluphu e-CIP evuliwe.
• Ukuxilongwa Kwerimothi: I-PLC yokucushwa evamile isekela isiqondiso esikude nokuhlaziywa kwamaphutha.
• Ideshibhodi Yamandla: iqapha isitimu, amanzi, namandla ngeqoqo ngalinye ukuze kulungiselelwe izinsiza.
• Ukufinyelela Okusekelwe Endimeni: o-opharetha, onjiniyela, nabaphathi banamalungelo ahlukile.
Lo mgogodla wokulawula uqinisekisa ama-setpoints anembile, ukushintshwa okufushane, nekhwalithi ephindaphindwayo—ukuthi ukucubungula ama-run okuhlola amalitha ayishumi noma amaqoqo okukhiqiza amathani amaningi.
Kusukela ekwakhiweni kuya ekusetshenzisweni, i-Shanghai EasyReal Machinery Co., Ltd. ihlinzeka ngokugeleza okugcwele kokhiye wokuvula:
1. Incazelo Yobubanzi: hlonza izinto ezibonakalayo, amandla, kanye nemigomo yokupakisha.
2. Izivivinyo Zokulinga: sebenzisa isampula yezinto esikhungweni se-R&D Sesiphuzo se-EasyReal ukuze uqinisekise i-viscosity kanye nesivuno.
3. Isakhiwo ne-P&ID: idizayini eyenziwe ngokwezifiso ye-2D/3D ngokugeleza kwezinto ezithuthukisiwe.
4. Ukukhiqiza Nokuhlanganisa: Ukwenziwa okuqinisekiswe i-ISO kusetshenziswa i-SUS304/ SUS316L namapayipi ashiselwe nge-orbital.
5. Ukufaka & Ukusebenzisa: ukulinganisa endaweni kanye nokuqeqeshwa komsebenzisi.
6. Ukusekelwa Kwangemuva Kokuthengisa: izinto ze-spare-part global kanye nensizakalo yobuchwepheshe ekude.
Ngesipiliyoni seminyaka engu-25 nokufakwa emazweni angu-30 +, i-EasyReal iletha imigqa ehlanzekile ebhalansisa ukunemba, ukuhlanzeka, kanye nokusebenza kahle kwezindleko.
Iphrojekthi ngayinye ihlose ukusiza abacubungula ukuthi bathole okukhiphayo okuzinzile, impilo yeshelufu enwetshiwe, nokugcinwa kwe-flavour ephezulu.
Qala iphrojekthi yakho namuhla.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
