Umurongo wo gutunganya cocout
Uyu murongo winganda utanga amata menshi ya cocout namasoko yamazi kubinyobwa nibikora.
Abakoresha bagaburira cocout de-husked muri sisitemu, ikata, ikavoma, kandi igatandukanya amazi na pulp.
Igice cyamata kirasya kandi kigakanda intete munsi yubushyuhe bugenzurwa kugirango irekure amavuta ya cocout.
Ibyuma bifunga ibyuma bikurikirana umuvuduko, ubushyuhe muri buri cyiciro.
Sisitemu yo hagati ya PLC icunga ibyiciro byo gushyushya, gukonjesha, no kuboneza urubyaro.
Gukoraho-ecran HMIs reka abakoresha bashiraho ubushyuhe, igitutu, kugenzura imigendekere, no gukurikirana inyandiko zakozwe.
CIP cycle yikora isukura ibyuma bidafite ibyuma nyuma ya buri mwanya utabanje gusenya imiyoboro cyangwa tank.
Imiyoboro yose ikoresha isuku 304/316 ibyuma bitagira umwanda, gaseke yo mu rwego rwo hejuru, hamwe nibikoresho byihuta kugirango bibungabunge umutekano.
Imiterere ikurikira logique.
Buri gice - gutegura, gukuramo, kuyungurura, kubisanzwe, kuboneza urubyaro, no kuzuza - bikora nkigice cyigenga.
Urashobora kwagura ibisohoka cyangwa ukongeramo SKU nshya udahagaritse umurongo wingenzi.
Nkigisubizo, inganda zibona ibicuruzwa bihamye hamwe nigihe gito cyo hasi.
Inganda zitunganya amata ya cocout zitanga imirenge myinshi:
• Kunywa inganda zicupa amazi meza ya cocout cyangwa ibinyobwa biryoshye.
• Abatunganya ibiryo bakora cream coconut ya ice cream, imigati, hamwe na dessert.
• Kohereza ibicuruzwa bipakira amata ya UHT n'amazi kubicuruzwa ku isi no ku masoko ya HORECA.
• Abatanga ibikoresho batanga ubundi buryo bwo gutanga amata hamwe n’ibikomoka ku bimera.
Buri ruganda ruhura nubugenzuzi bukomeye ku isuku, ibimenyetso byukuri, hamwe nubuzima bwiza.
Uyu murongo ubika inyandiko zubushyuhe hamwe namakuru yamakuru, agufasha gutsinda igenzura rya ISO na CE byoroshye.
Ibyuma byikora hamwe nibisobanuro byubwenge bigabanya ikosa ryabakoresha, bivuze ko ibibazo bike byabakiriya no gutanga steadier.
Amata ya cocout n'amazi bifite ingaruka zidasanzwe.
Batwara imisemburo karemano n'ibinure byangirika vuba iyo bishyushye bitaringaniye.
Viscosity ihinduka vuba hamwe nubushyuhe, kubwibyo, niba gutunganya ari birebire, ibikoresho fatizo bigomba gukonjeshwa vuba kandi bikabikwa mubushyuhe buke kugirango birinde ubukana buterwa no gutunganywa igihe kirekire.
Uyu murongo utanga inganda zikoresha homogenizer kugirango habeho gukwirakwiza ibinure byamata ya cocout.
Kwemeza Vacuum de-aeration ikuraho imyuka myinshi itera okiside no gutakaza uburyohe.
Emera Tubular UHT Sterilizer kugirango urebe neza ibicuruzwa neza
Buri kigega gifite imipira ya CIP itera kwica mikorobe no gukuraho ibisigazwa byamavuta nyuma yumusaruro.
Igisubizo ni isuku, ihamye igumana ibara ryera rya cocout n'impumuro nziza.
Tangira intego yawe isohoka.
Kurugero, guhinduranya amasaha 8 kuri 6,000 L / h bitanga toni 48 z'amata ya cocout kumunsi.
Hitamo ubushobozi bwibikoresho kugirango uhuze ingano yisoko hamwe na SKU ivanze.
Ibyingenzi byingenzi birimo:
• Ubushuhe-bwohereza ahantu hamwe na vacuum muri sterilizer.
• Ubwoko bwa agitator (ubwoko bwa scraper kumirongo ya cream; shear-amata menshi).
• Imiyoboro ya diametre na valve manifolds ishigikira CIP ikora kandi ihinduka vuba.
• Uburyo bwo kuzuza (umufuka wa aseptic, icupa ry'ikirahure, urashobora, cyangwa PET).
Turasaba inama yo kugerageza mbere yimiterere yanyuma kugirango twemeze ubushyuhe nubusaruro.
Ba injeniyeri bacu noneho bapima sisitemu kugeza ikirenge cyawe cyinganda na gahunda yingirakamaro.
1. Gufata ibyatsi no gutondeka
Abakozi bapakira coconuts de-husked ku mukandara wo kugaburira.
2. Gukusanya no gukusanya amazi
Imashini icukura ifungura umwobo muri cocout kugirango ikuremo amazi hanyuma uyakusanyirize mu kigega cyo kubikamo kugirango wirinde umukungugu.
3. Gukuramo intoki no gukaraba
Inyama za cocout zirashishwa, zirakaraba, kandi zigenzurwa ahantu hijimye kugirango zigumane ibara ryera ryera.
4. Gusya no gukanda
Urusyo rwihuta rujanjagura ifu mo uduce duto, kandi imashini ikora imashini ikuramo amata ya cocout.
5. Kuzunguruka no Kuringaniza
Akayunguruzo gakuraho fibre na solide. Abakoresha bahindura ibinure bakurikije ibicuruzwa.
6. Homogenisation na De-aeration
Amata anyura mumuvuduko ukabije wa homogenizer na vacuum deaerator kugirango uhindure neza kandi ukureho umwuka. Ibi bice birashobora guhuzwa kumurongo hamwe na sterilizer yo gukomeza homogenisation no gutesha agaciro.
7. Kurimbuka
Stubiliseri ya Tubular ishyushya amata kugeza kuri 142 ° C kumasegonda 2-4 (UHT). Tube-in-tube sterilizers ikora ibinure byinshi kandi binini cyane.
8. Kuzuza
Ibicuruzwa bikonje kugeza kuri 25-30 ° C kandi byuzuzwa ukoresheje kuzuza aseptic.
9. CIP no Guhindura
Nyuma ya buri cyiciro, sisitemu ikora CIP cycle yuzuye hamwe na alkaline na aside yoza kugirango ibungabunge isuku kandi igabanye igihe.
10. Kugenzura kwa nyuma no gupakira
Imirongo ya viscosity na metero ya Brix yemeza guhuzagurika mbere yo gushushanya no palletizing.
Inzira imwe yibanze ikoreshwa kumirongo itanga amazi ya cocout, hamwe noguhindura gake murwego rwo kuyungurura hamwe nubushyuhe bwa sterisizione kugirango ubungabunge electrolytite karemano.
1. Imashini yo gucukura cocout hamwe nogukusanya amazi
Imashini yo gucukura itobora umwobo muto gusa muri coconut, igakomeza amazi hamwe nintungamubiri bidashoboka.
Umuyoboro udafite ingese ukusanya amazi ya cocout munsi yumupfundikizo ufunze kugirango wirinde mikorobe cyangwa umukungugu.
Iyi ntambwe irinda uburyohe karemano mbere yo gukuramo nyamukuru.
2. Igice cyo gukuramo amata ya cocout
Iki gice gihuza urusyo hamwe n umutobe wumutobe.
Ivuna inyama za cocout mo uduce duto kandi ikoresha imashini ya screw kugirango ikamure amata ya cocout.
Ugereranije no gukanda intoki, itezimbere umusaruro hejuru ya 30% kandi igakomeza ibinure.
3. Sisitemu ya Filtration na Centrifuge kumazi ya cocout
Akayunguruzo k'ibyiciro bibiri bikuramo fibre nini mumazi ya cocout.
Hanyuma, centrifuge ya disiki itandukanya ibice byamazi, amavuta yoroheje, numwanda.
Uku gutandukana kunoza ibicuruzwa byamazi ya cocout.
4. Homogenizer
Imashini itunganya amata ya cocout irimo umuvuduko ukabije wa homogenizer kugirango uhagarike emuliyoni.
Ku gipimo cya MPa 40, kimena globules yibinure mo uduce duto duto.
Amata aguma neza kandi ntatandukana mugihe cyo kubika.
Iyi ntambwe ni urufunguzo rwo guhunika ibinyobwa bya cocout.
5. UHT Sterilizer
Guhitamo igituba sterilizer cyangwa tube-in-tube sterilizer biterwa nubwiza bwibicuruzwa.
Amazi ya cocout akenera ubushyuhe bworoheje kugirango agumane impumuro nziza; cream coconut ikenera ubushyuhe bwihuse kugirango wirinde gutwikwa.
Igenzura rya PLC rigumana ubushyuhe muri ± 1 ° C yumwanya.
Igishushanyo mbonera cyo kugarura ingufu za tubular sterilizer gifasha abakiriya kugabanya ibiciro byo gukora.
6. Imashini Yuzuza Aseptic
Imashini itunganya amazi ya cocout irangiza hamwe na sisitemu yo kuzuza sterile.
Inzira zose zibicuruzwa bikozwe muri SUS304 cyangwa SUS316L ibyuma bitagira umwanda.
Irashobora gukorana na sterilizer hamwe kugirango tumenye umurongo CIP na SIP.
Ibi bituma ubuzima buramba butagira imiti igabanya ubukana.
7. Sisitemu yo Kwoza CIP
CIP skid ikora ivanga amazi, alkali, na aside kugirango isukure ibigega n'imiyoboro.
Ikoresha inzinguzingo zisobanutse hamwe no gutembera, igihe, no kugenzura ubushyuhe.
Abakoresha bahitamo ibisubizo kuri HMI bakareba iterambere-ryigihe.
Ubu buryo bugabanya igihe cyogusukura 40% kandi bugakomeza imashini itunganya cocout yiteguye mugice gikurikira.
Inganda zirashobora gukora amasoko atandukanye ya cocout idahinduye umurongo wingenzi.
Coconuts nziza, ikonje, cyangwa igice cyatunganijwe byose bihuye igice kimwe cyo gutegura.
Sensors ihindura umuvuduko nubushyuhe kugirango ihuze buri kintu gikomeye hamwe nibirimo amavuta.
Urashobora kandi gukoresha ubwoko bwinshi busohoka:
• Amazi meza ya cocout muri PET, ikirahure, cyangwa tetra-pack.
• Amata ya cocout na cream yo guteka cyangwa ibiryo.
• Ishimikiro ryimyumbati yo kongera kubaka amasoko yohereza hanze.
• Ibinyobwa bivanze n'umutobe w'imbuto cyangwa proteine y'ibimera.
Guhindura byihuse ibikoresho na valve byikora byikora bigabanya igihe cyo guhinduka mugihe cya SKU.
Ihinduka rifasha ibimera guhaza ibihe byigihe no kunoza imikoreshereze yumusaruro.
Sisitemu ya PLC na HMI ikora ubwonko bwumurongo wose.
Abakoresha barashobora kwipakurura ibyateganijwe mbere y’amata cyangwa ibikomoka ku mazi kandi bagakurikirana buri kigega na pompe mugihe nyacyo.
Ibintu byubwenge birimo:
• Hagati ya touchscreen hamwe n'ibishushanyo mbonera hamwe namakuru yatanzwe.
• Uruhare rushingiye kubakoresha, abagenzuzi, n'abakozi bashinzwe kubungabunga.
• Umuyoboro wa Ethernet wo kugenzura kure no gufasha serivisi.
• Gukurikirana ingufu n’amazi kuri buri cyiciro.
Guhuza byikora birinda ibikorwa bidafite umutekano gukora, birinda ibicuruzwa nibikoresho.
Umurongo uguma uhagaze neza kuri sisitemu zose, ndetse hamwe namahugurwa make yabakozi.
EasyReal ishyigikira umushinga wawe kuva mubitekerezo kugeza kuri komisiyo.
Itsinda ryacu ryiga ibicuruzwa byawe, gupakira, hamwe nuburyo bukoreshwa kugirango dushushanye inzira yuzuye.
Turatanga:
• imiterere na P&ID igishushanyo.
• Gutanga ibikoresho, kwishyiriraho, no gutangiza kurubuga.
• Amahugurwa ya ba operateri, ibice byabigenewe, na serivisi ya kure mugihe cyambere cyo gukora.
Buri ruganda rutunganya amata ya cocout rukurikiza amahame y’isuku n’umutekano mpuzamahanga, hamwe na CE na ISO.
Inganda zo muri Aziya, Afurika, na Amerika y'Epfo zimaze gukoresha imirongo ya EasyReal itanga litiro ibihumbi mu isaha y'amata ya cocout n'amazi buri munsi.
Twandikire kugirango tuganire kubushobozi bwawe hamwe nuburyo bwo gupakira.
Tuzagufasha gushiraho imashini itunganya cocout kugirango ibone umusaruro wawe neza.
Ibyiciro byibicuruzwa
