Umgca Wokucubungula Ikhokhonathi
Lo mgca wemizi-mveliso unikezela ngobisi lwekhokhonathi olunomthamo omkhulu kunye nemveliso yamanzi kubavelisi beziselo kunye nezithako.
Abaqhubi bondla iikhokhonathi ezingenamaqhubu kwinkqubo, ezisika, zikhuphe amanzi, kwaye zahlule amanzi kunye ne-pulp.
Icandelo lobisi liyasila lize licinezele i-kernel phantsi kobushushu obulawulwayo ukuze kukhutshwe ikhrimu yekhokhonathi.
Izinzwa ezivaliweyo zijonga uxinzelelo, ubushushu kuzo zonke izigaba.
Inkqubo ye-PLC ephakathi ilawula izigaba zokufudumeza, ukupholisa, kunye nokubulala iintsholongwane.
Ii-HMI zesikrini sokuchukumisa zivumela abaqhubi ukuba bamisele ubushushu, uxinzelelo, bajonge iindlela ezisetyenziswayo, baze balandelele iirekhodi zemveliso.
Ii-CIP cycles ezizenzekelayo zicoca iindawo zokunxibelelana zentsimbi engagqwaliyo emva kokutshintsha ngakunye ngaphandle kokuchitha imibhobho okanye iitanki.
Zonke iipayipi zisebenzisa intsimbi engagqwaliyo ye-304/316 yococeko, ii-gaskets zodidi lokutya, kunye nezixhobo ze-quick-clamp ukuze zigcinwe zikhuselekile.
Uyilo lulandela ingqiqo yemodyuli.
Icandelo ngalinye—ukulungiswa, ukukhutshwa, ukuhluzwa, ukubekwa emgangathweni, ukubulala iintsholongwane, kunye nokuzaliswa—lisebenza njengeyunithi ezimeleyo.
Ungayandisa imveliso okanye wongeze ii-SKU ezintsha ngaphandle kokumisa umgca oyintloko.
Ngenxa yoko, iifektri zifumana umgangatho wemveliso ozinzileyo kwaye azinaxesha lide lokungasebenzi.
Izityalo zokulungisa ubisi lwekhokhonathi kwimizi-mveliso zibonelela ngamacandelo amaninzi:
• Iifektri zeziphuzo ezifaka amanzi acocekileyo ekhokhonathi okanye iziselo ezinencasa.
• Iiprosesa zokutya ezivelisa ikhrimu yekhokhonathi ye-ayisikhrimu, ibhega, kunye neziseko zedizethi.
• Iiyunithi zokuthumela ngaphandle ezipakisha ubisi namanzi e-UHT ukuze zisetyenziswe kwiimarike zehlabathi nakwiimarike ze-HORECA.
• Ababoneleli bezithako abathengisa ezinye iindlela zobisi kunye nemifuno ye-vegan.
Umzi-mveliso ngamnye ujongene nokuhlolwa okungqongqo kococeko, ukuchaneka kweelebheli, kunye nexesha elihlala lihleli.
Lo mgca ugcina iirekhodi zedatha yobushushu kunye nebatch, ekunceda ukuba uphumelele uvavanyo lokuthobela i-ISO kunye ne-CE ngokulula.
Iivalvu ezizenzekelayo kunye neeresiphi ezikrelekrele zinciphisa iimpazamo zomsebenzisi, nto leyo ethetha ukuba izikhalazo zabathengi zincinci kwaye ukuhanjiswa kwezinto kuyaqhubeka.
Ubisi lwekhokhonathi namanzi aneengozi ezikhethekileyo.
Zithwala ii-enzymes zendalo kunye namafutha aphela ngokukhawuleza xa eshushu ngokungalinganiyo.
Ukuqina kutshintsha ngokukhawuleza xa kujongwa ubushushu, ngoko ke, ukuba ukucubungula kuthatha ixesha elide, izinto ezisetyenzisiweyo kufuneka zipholiswe ngokukhawuleza kwaye zigcinwe kumaqondo obushushu aphantsi ukuze kuthintelwe ukurhawuzelelwa okubangelwa kukucubungula ixesha elide.
Olu hlobo lwemveliso yemizi-mveliso lusebenzisa i-homogenizer ukuqinisekisa ukuba amafutha obisi lwekhokhonathi ayasasazwa ngokulinganayo.
Ukususwa komoya kwi-Adopt Vacuum kususa amaqamza omoya abangela ukulahleka kwe-oxidation kunye nencasa.
Sebenzisa i-Tubular UHT Sterilizer ukuqinisekisa ukuba iimveliso ziyacocwa ngokufanelekileyo
Itanki nganye ineebhola ze-CIP spray zokubulala iintsholongwane nokususa amanqatha emva kokuveliswa.
Isiphumo sisiphumo esicocekileyo nesihambelanayo esigcina umbala omhlophe wekhokhonathi kunye nevumba elimnandi.
Qala ngesiphumo sakho esijolise kuso.
Umzekelo, ishifti yeeyure ezisi-8 kwi-6,000 L/h inika ubisi lwekhokhonathi oluyi-≈48 iitoni ngosuku.
Khetha umthamo wesixhobo ohambelana nobukhulu bemarike yakho kunye nomxube we-SKU.
Iiparameter eziphambili ziquka:
• Indawo yokudlulisa ubushushu kunye noluhlu lwe-vacuum kwi-sterilizer.
• Uhlobo lwe-agitator (uhlobo lwe-scraper lwemigca yekhrimu; i-high-shear yobisi).
• Iidayamitha zepayipi kunye nee-valve manifolds ezixhasa i-CIP ezenzekelayo kunye nokutshintshwa okukhawulezayo.
• Indlela yokuzalisa (ingxowa engenamagciwane, ibhotile yeglasi, ikani, okanye iPET).
Sicebisa ukuqinisekiswa kovavanyo ngaphambi koyilo lokugqibela ukuqinisekisa ibhalansi yobushushu kunye nemveliso.
Iinjineli zethu emva koko ziyayinyusa inkqubo ukuze ihambelane nesicwangciso sakho soshishino kunye nesokusetyenziswa kwezixhobo.
1. Ukutya okungavuthwanga kunye nokuHlela
Abasebenzi bafaka iikhokhonathi ezisusiweyo emqolo kwibhanti yokondla.
2. Ukuqhekeka kunye nokuQokelelwa kwamanzi
Umatshini wokugrumba uvula imingxunya kwiikhokhonathi ukuze kukhutshwe amanzi aze aqokelelwe kwi-reservoir tank ukuze kuthintelwe uthuli.
3. Ukuxobula nokuhlamba ii-kernel
Inyama yekhokhonathi iyaxotyulwa, ihlanjwe, ize ihlolwe amabala amdaka ukuze ihlale inombala wayo omhlophe wendalo.
4. Ukusila nokuCinezela
Iifektri ezikhawulezayo zityumza intlama ibe ngamasuntswana amancinci, kwaye umatshini wokushicilela ukhupha isiseko sobisi lwekhokhonathi.
5. Ukucoca kunye nokubeka emgangathweni
Izihluzi zisusa imicu kunye nezinto eziqinileyo. Abaqhubi balungisa umxholo wamafutha ngokweemfuno zemveliso.
6. Ukudibanisa kunye nokunciphisa umoya
Ubisi ludlula kwi-homogenizer enoxinzelelo oluphezulu kunye ne-vacuum deaerator ukuze kuzinziswe ubume kunye nokususa umoya. Ezi yunithi zinokudityaniswa ngokuhambelana ne-sterilizer ukuze kuqhubeke ukuxubana kunye nokukhupha igesi.
7. Ukubulala iintsholongwane
Ii-Tubular sterilizers zifudumeza ubisi ukuya kwi-142 °C imizuzwana emi-2–4 (UHT). Ii-tube-in-tube sterilizers ziphatha ii-cream cream ezinamafutha amaninzi kunye ne-viscosity ephezulu.
8. Ukuzalisa
Le mveliso iphola ukuya kuthi ga kwi-25–30°C kwaye izaliswa kusetyenziswa i-aseptic filler.
9. I-CIP kunye noTshintsho
Emva kwebhetshi nganye, inkqubo isebenzisa umjikelo we-CIP ozenzekelayo ngokupheleleyo kunye nokuhlamba kwe-alkaline kunye ne-asidi ukugcina ucoceko kunye nokunciphisa ixesha lokungasebenzi.
10. Uhlolo lokugqibela kunye nokuPakisha
I-inline viscosity kunye neBrix meters ziqinisekisa ukuhambelana ngaphambi kokufaka iikhathoni kunye neepalethi.
Inkqubo efanayo iyasebenza kwimigca yokuvelisa amanzi ekhokhonathi, kunye nohlengahlengiso oluncinci kwinqanaba lesihluzo kunye nobushushu bokubulala iintsholongwane ukuze kulondolozwe ii-electrolytes zendalo.
1. Umatshini wokubhola ikhokhonathi kunye nomqokeleli wamanzi
Umatshini wokugrumba ugrumba umngxuma omncinci kuphela kwikhokhonathi, ugcine amanzi kunye nembewu zicocekile kangangoko kunokwenzeka.
Umjelo wentsimbi engagqwaliyo uqokelela amanzi ekhokhonathi phantsi kwesiciko esivaliweyo ukuthintela iintsholongwane okanye uthuli.
Eli nyathelo likhusela incasa yendalo ngaphambi kokuba kukhutshwe eyona nto iphambili.
2. Icandelo lokuKhutshwa kobisi lwekhokhonathi
Eli candelo lidibanisa i-grinder kunye ne-juice screw presser.
Iqhekeza inyama yekhokhonathi ibe ngamaqhekeza amancinci kwaye isebenzisa i-screw presser ukucinezela ubisi lwekhokhonathi.
Xa kuthelekiswa noomatshini abacinezela ngesandla, iphucula imveliso ngaphezulu kwama-30% kwaye igcina amanqanaba amafutha engaguquguquki.
3. Inkqubo yokucoca kunye neCentrifuge yamanzi ekhokhonathi
Isihluzi se-mesh esinezigaba ezimbini sisusa imicu emikhulu emanzini ekhokhonathi.
Emva koko, i-disc centrifuge yahlula amaqhekeza amanzi, ioyile ekhaphukhaphu, kunye nokungcola.
Olu hluko luphucula ukucaca kwemveliso yamanzi ekhokhonathi.
4. I-Homogenizer
Umatshini wokucubungula ubisi lwekhokhonathi uquka i-homogenizer enoxinzelelo oluphezulu ukuzinzisa i-emulsion.
Xa ixinezelekile nge-40 MPa, iqhekeza amaqhekeza amafutha abe ngamasuntswana amancinci.
Ubisi luhlala luthambile kwaye aluhlukani ngexesha lokugcinwa.
Eli nyathelo libalulekile ekuzinzeni kwishelufu kwiziselo zekhokhonathi.
5. Isibulali-ntsholongwane se-UHT
Ukukhetha i-tubular sterilizer okanye i-tube-in-tube sterilizer kuxhomekeke ekubeni imveliso ilula kangakanani na.
Amanzi ekhokhonathi afuna ubushushu obuthambileyo ukuze agcine ivumba elimnandi; ikhrimu yekhokhonathi ifuna ukufudunyezwa ngokukhawuleza ukuze ingatshi.
Ulawulo lwe-PLC lugcina ubushushu ngaphakathi kwe-±1 °C ukusuka kwindawo emiselweyo.
Uyilo lokubuyisela amandla lwesixhobo sokucoca iintsholongwane esityhubhu lunceda abathengi ukunciphisa iindleko zokusebenza.
6. Umatshini wokuzalisa i-Aseptic
Umatshini wokucoca amanzi ekhokhonathi ugqitywa ngenkqubo yokuzalisa engenazintsholongwane.
Zonke iindlela zemveliso zenziwe nge-SUS304 okanye i-SUS316L intsimbi engagqwaliyo.
Ingasebenzisana nesixhobo sokucoca iintsholongwane ukuze kufezekiswe i-CIP kunye ne-SIP ehambelanayo.
Oku kuqinisekisa ukuba ihlala ixesha elide ngaphandle kwezithinteli.
7. Inkqubo yokucoca i-CIP
I-CIP skid ezenzekelayo ixuba amanzi, i-alkali, kunye ne-asidi kwiitanki kunye nemibhobho ecocekileyo.
Iqhuba imijikelo echaziweyo enolawulo lokuhamba, ixesha, kunye nobushushu.
Abaqhubi bakhetha iiresiphi kwi-HMI baze babone inkqubela phambili ngexesha langempela.
Le nkqubo inciphisa ixesha lokucoca ngama-40% kwaye igcina yonke imatshini yokucubungula ikhokhonathi ilungele ibhetshi elandelayo.
Iifektri zinokusebenzisa imithombo eyahlukeneyo yekhokhonathi ngaphandle kokutshintsha umgca oyintloko.
Iikhokhonathi ezintsha, ezikhenkcezisiweyo, okanye ezicoliweyo kancinci zonke zilingana necandelo elifanayo lokulungiselela.
Izinzwa zilungisa isantya kunye nokufudumeza ukuze kuhambelane nomxholo wezinto eziqinileyo kunye neoyile.
Ungaqhuba neentlobo ezininzi zemveliso:
• Amanzi acocekileyo ekhokhonathi kwi-PET, kwiglasi, okanye kwi-tetra-pack.
• Ubisi lwekhokhonathi kunye nekhrimu yokupheka okanye iidizethi.
• Isiseko sekhokhonathi esiqinileyo sokwakhiwa ngokutsha kwiimarike zokuthumela kwamanye amazwe.
• Iziselo ezixutyiweyo kunye nejusi yeziqhamo okanye iproteni yezityalo.
Izixhobo zokutshintsha ngokukhawuleza kunye nee-valve manifolds ezizenzekelayo zinciphisa ixesha lokungasebenzi ngexesha lokutshintsha kwe-SKU.
Oko kuguquguquka kunceda izityalo ukuhlangabezana neemfuno zexesha lonyaka kwaye kuphucule ukusetyenziswa kwemveliso.
Inkqubo ye-PLC kunye ne-HMI yakha ubuchopho bomgca wonke.
Abaqhubi banokulayisha iiresiphi ezichazwe kwangaphambili zobisi okanye iimveliso zamanzi baze bajonge itanki nganye baze bayipompe ngexesha langempela.
Iimpawu ezikrelekrele ziquka:
• Isikrini sokuchukumisa esiphakathi esineegrafu zefashoni kunye nedatha yebhetshi.
• Ukufikelela okusekelwe kwindima yabaqhubi, abaphathi, kunye nabasebenzi bokulungisa.
• Ikhonkco le-Ethernet lokujonga kude kunye nenkxaso yenkonzo.
• Ukulandelela ukusetyenziswa kwamandla namanzi kwibhetshi nganye.
Ii-interlocks ezizenzekelayo zithintela izenzo ezingakhuselekanga ukuba zingasebenzi, nto leyo ekhusela imveliso kunye nezixhobo.
Umgca uhlala uzinzile kuzo zonke iishifti, nokuba uqeqesho lomqhubi lulinganiselwe.
I-EasyReal ixhasa iprojekthi yakho ukusuka kwingcamango ukuya ekuqalisweni kwayo.
Iqela lethu lifunda ifomula yemveliso yakho, ukupakisha, kunye noyilo lwezixhobo ukuze liyile inkqubo elungeleleneyo.
Sihambisa:
• uyilo kunye noyilo lwe-P&ID.
• Ukubonelela, ukufakela, kunye nokuqalisa izixhobo kwindawo yokusebenza.
• Uqeqesho lwabaqhubi, izixhobo ezingasetyenziswanga, kunye nenkonzo ekude kwixesha lakho lokuqala lemveliso.
Isityalo ngasinye sokulungisa ubisi lwekhokhonathi silandela imigangatho yococeko nokhuseleko lwamazwe ngamazwe, kunye neziqinisekiso ze-CE kunye ne-ISO.
Iifektri eAsia, eAfrika, naseLatin America sele zisebenzisa imigca ye-EasyReal evelisa amawaka eelitha zobisi lwekhokhonathi namanzi ngeyure nganye yonke imihla.
Nxibelelana nathi ukuze uxoxe ngomthamo wakho ojolise kuwo kunye nendlela yokupakisha.
Siza kukunceda ulungiselele umatshini wokucubungula ikhokhonathi ofanelekileyo ukuze ukhulise imveliso yakho ngokufanelekileyo.
Iimveliso eziNxulumeneyo
