Coconut Processing Line
Mohala ona oa indasteri o fana ka lebese le phahameng la kokonate le tlhahiso ea metsi bakeng sa bahlahisi ba lino le lisebelisoa.
Li-operators li fepa likokonate tse khaotsoeng ka har'a sistimi, e sehang, e kolobisang le ho arola metsi le makhasi.
Karolo ea lebese e sila ebe e hatella kernel tlas'a mocheso o laoloang ho lokolla tranelate ea kokonate.
Li-sensor tse koetsoeng li lekola khatello, mocheso mohatong o mong le o mong.
Sistimi e bohareng ea PLC e laola mekhahlelo ea ho futhumatsa, ho pholisa le ho etsa sterilization.
Li-HMIs tsa "touchscreen" li lumella basebelisi ho beha mocheso, khatello, ho hlahloba mekhoa le ho lekola lirekoto tsa tlhahiso.
Lipotoloho tse itirisang tsa CIP li hloekisa libaka tsa tšepe tse sa hloekang ka mor'a phetoho e 'ngoe le e 'ngoe ntle le ho qhaqha liphaephe kapa litanka.
Liphaephe tsohle li sebelisa sanitary 304/316 stainless steel, li-gaskets tsa boemo ba lijo, le li-clamp tse kenang kapele bakeng sa tlhokomelo e sireletsehileng.
Sebopeho se latela modular logic.
Karolo e 'ngoe le e' ngoe-tokisetso, ho ntšoa, ho hloekisa, ho emisa, ho etsa sterilization le ho tlatsa-e sebetsa e le karolo e ikemetseng.
O ka holisa tlhahiso kapa oa eketsa li-SKU tse ncha ntle le ho emisa mohala oa mantlha.
Ka lebaka leo, lifeme li fumana boleng bo tsitsitseng ba sehlahisoa ka nako e fokolang.
Litsi tsa indasteri tse sebetsanang le lebese la kokonate li sebeletsa likarolo tse ngata:
• Lifektheri tse nooang tse tšelang metsi a hloekileng a kokonate kapa lino tse tahiloeng.
• Ba lokisa lijo ba hlahisang coconut cream bakeng sa ice cream, bakery, le lijo tse theolelang.
• Litsi tse romelloang kantle ho naha tse pakang lebese la UHT le metsi bakeng sa limmaraka tsa lefatše tsa mabenkele le HORECA.
• Barekisi ba lisebelisoa ba fanang ka mefuta e meng ea lebese le li-vegan formulations.
Feme e 'ngoe le e' ngoe e tobane le litlhahlobo tse tiileng mabapi le bohloeki, ho nepahala ha li-label le bophelo ba sethala.
Mohala ona o boloka lirekoto tsa mocheso le data ea batch, ho o thusa ho feta habonolo tlhahlobo ea ISO le CE.
Li-valve tsa othomathike le li-recipe tse bohlale li fokotsa phoso ea basebelisi, ho bolelang hore litletlebo tse fokolang tsa bareki le ho tsamaisa thepa ka mokhoa o tsitsitseng.
Lebese la kokonate le metsi li na le likotsi tse ikhethang.
Li na le li-enzyme tsa tlhaho le mafura a senyehang ka potlako ha a futhumatsoa ka tsela e sa lekaneng.
Viscosity e fetoha ka potlako le mocheso, ka hona, haeba ts'ebetso e le telele, lisebelisoa tse tala li hloka ho pholile kapele le ho bolokoa ka mocheso o tlaase ho qoba rancidity e bakoang ke ho sebetsa nako e telele.
Mohala ona oa tlhahiso ea indasteri o sebelisa homogenizer ho netefatsa ho ajoa ha mafura a lebese la kokonate.
Adopt Vacuum de-aeration e tlosa lipululana tsa moea tse bakang oxidation le tahlehelo ea tatso.
Adopt Tubular UHT Sterilizer ho netefatsa hore lihlahisoa li etsoa ka katleho
Tanka e 'ngoe le e' ngoe e na le libolo tsa spray tsa CIP ho bolaea likokoana-hloko le ho tlosa masala a mafura ka mor'a tlhahiso.
Sena se fella ka hore e be e hloekileng, e tsitsitseng e bolokang 'mala o mosoeu oa kokonate le monko o monate.
Qala ka tlhahiso ea hau ea sepheo.
Ka mohlala, phetoho ea lihora tse 8 ho 6,000 L / h e fana ka ≈ lithane tse 48 tsa lebese la kokonate ka letsatsi.
Khetha matla a lisebelisoa ho tsamaisana le boholo ba 'maraka oa hau le motsoako oa SKU.
Li-parameter tsa bohlokoa li kenyelletsa:
• Sebaka sa ho fetisa mocheso le sebaka sa vacuum ka har'a sesenyi.
• Mofuta oa agitator (mofuta oa scraper bakeng sa mela ea tranelate; high-shear bakeng sa lebese).
• Li-diameter tsa liphaephe le mefuta e mengata ea li-valve tse tšehetsang CIP e ikemetseng le liphetoho tse potlakileng.
• Mokhoa oa ho tlatsa (mokotla oa aseptic, botlolo ea khalase, can, kapa PET).
Re khothaletsa tlhahlobo ea sefofane pele ho moralo oa ho qetela ho netefatsa tekano ea mocheso le kotulo.
Baenjineri ba rona ebe ba phahamisa sistimi ho fihlela sepheo sa hau sa indasteri le moralo oa ts'ebeliso.
1. Ho Kena le ho Hlopha
Basebetsi ba kenya likokonate tse khaotsoeng lebanteng la ho fepa.
2. Ho phunyeha le ho bokella metsi
Mochini oa ho phunya o bula masoba ka har'a likokonate ho ntša metsi le ho a bokella ka tanka ea polokelo ho qoba lerole.
3. Kernel Peeling le Ho Hlatsoa
Nama ea kokonate ea ebolloa, ea hlatsuoa le ho hlahlojoa hore na ha ho na matheba a sootho ho boloka 'mala oa eona o mosoeu oa tlhaho.
4. Ho sila le ho Tobetsa
Maloala a lebelo le phahameng a pshatla makhapetla hore e be likaroloana tse nyane, ebe mochini oa khatiso o ntšang lebese la kokonate.
5. Filtration le Standardization
Lisefe li tlosa likhoele le lintho tse tiileng. Basebelisi ba lokisa mafura ho latela litlhaloso tsa sehlahisoa.
6. Homogenization le De-aeration
Lebese le feta ka har'a homogenizer ea khatello e phahameng le vacuum deaerator ho tsitsisa sebopeho le ho tlosa moea. Liyuniti tsena li ka hokahanngoa inline le sterilizer bakeng sa homogenization e tsoelang pele le degassing.
7. Ho nyopa
Li-sterilizers tsa tubular li futhumatsa lebese ho 142 °C bakeng sa metsotsoana e 2-4 (UHT). Li-sterilizers tsa li-tube-in-tube li sebetsana le mela e nang le mafura a mangata le e nang le viscosity e phahameng.
8. Ho tlatsa
Sehlahisoa se pholile ho fihlela ho 25-30 ° C 'me se tlatsoa ho sebelisoa aseptic filler.
9. CIP le Changeover
Kamora 'batch e' ngoe le e 'ngoe, sistimi e tsamaisa potoloho e ikemetseng ea CIP ka lirinse tsa alkaline le acid ho boloka bohloeki le ho fokotsa nako ea ho theoha.
10. Tlhahlobo ea ho Qetela le ho Paka
Inline viscosity le Brix metres li tiisa ho ts'oana pele ho li-cartoning le palletizing.
Ts'ebetso e ts'oanang ea mantlha e sebetsa methalong ea tlhahiso ea metsi a kokonate, ka liphetoho tse nyane maemong a filthara le mocheso oa sterilization ho boloka li-electrolyte tsa tlhaho.
1. Mochini oa ho Cheka Kokonate le Mokelli oa Metsi
Mochini oa ho phunya o phunya lesoba le lenyenyane feela ka har'a kokonate, o boloka metsi le kernel li tiile ka hohle kamoo ho ka khonehang.
Mocha oa tšepe o se nang tšepe o bokella metsi a kokonate tlas'a sekoahelo se koetsoeng ho thibela likokoana-hloko kapa lerōle.
Mohato ona o sireletsa tatso ea tlhaho pele ho ntšoa ka sehloohong.
2. Karolo ea Motsoako oa Lebese la Kokonate
Karolo ena e kopanya grinder le lero screw presser.
E pshatla nama ea kokonate hore e be likaroloana tse nyane ebe e sebelisa "screw presser" ho pepeta lebese la kokonate.
Ha e bapisoa le mechine ea khatiso ea matsoho, e ntlafatsa tlhahiso ka ho feta 30% 'me e boloka maemo a mafura a tsitsitse.
3. Filtration le Centrifuge System bakeng sa Metsi a Kokonate
Sesefa sa mesh ea mekhahlelo e 'meli se tlosa likhoele tse kholo ka metsing a kokonate.
Joale, centrifuge ea disc e arola likaroloana tsa metsi, oli e bobebe le litšila.
Karohano ena e ntlafatsa ho hlaka ha sehlahisoa sa metsi a kokonate.
4. Homogenizer
Mochini oa ho lokisa lebese la kokonate o kenyelletsa homogenizer e phahameng ea khatello ea ho tsitsisa emulsion.
Ka khatello ea 40 MPa, e pshatla li-globules tsa mafura ka likaroloana tse nyenyane.
Lebese le lula le le boreleli 'me ha le arohane nakong ea polokelo.
Mohato ona ke senotlolo sa botsitso ba sethala ka linong tsa kokonate.
5. UHT Sterilizer
Ho khetha sterilizer ea tubular kapa sterilizer ea tube-in-tube ho itšetlehile ka metsi a sehlahisoa.
Metsi a kokonate a hloka mocheso o bonolo ho boloka monko o monate; coconut tranelate e hloka ho futhumatsa kapele ho qoba ho chesa.
Taolo ea PLC e boloka mocheso ka har'a ± 1 °C ea sebaka se behiloeng.
Moralo oa ho khutlisa matla oa sterilizer ea tubula e thusa bareki ho fokotsa litšenyehelo tsa ts'ebetso.
6. Mochini oa ho Tlatsa Aseptic
Mochini o lokisang metsi a kokonate o phethela ka mokhoa o sa hloekang oa ho tlatsa.
Litsela tsohle tsa lihlahisoa li entsoe ka SUS304 kapa SUS316L tšepe e sa hloekang.
E ka sebelisana le sebolaea-mafu 'moho ho hlokomela CIP le SIP.
Sena se etsa bonnete ba hore nako e telele e phela ka nako e telele ntle le li-preservatives.
7. CIP Cleaning System
CIP skid e itirisang e kopanya metsi, alkali, le asiti ho hloekisa litanka le liphaephe.
E tsamaisa lipotoloho tse hlalositsoeng ka phallo, nako le taolo ea mocheso.
Basebelisi ba khetha litlolo ho HMI 'me ba bone tsoelo-pele ea nako ea nnete.
Ts'ebetso ena e fokotsa nako ea ho hloekisa ka 40% mme e boloka mochini oohle oa ho lokisa kokonate o itokiselitse sehlopha se latelang.
Lifeme li ka tsamaisa mehloli e fapaneng ea kokonate ntle le ho fetola mohala o ka sehloohong.
Likokonate tse ncha, tse hatselitsoeng, kapa tse seng li sebelitsoe ka halofo kaofela li lekana karolo ea ho itokisa.
Li-sensor li fetola lebelo le ho futhumatsa hore li tsamaellane le lintho tse tiileng tsa thepa le oli.
U ka boela ua tsamaisa mefuta e mengata ea lihlahisoa:
• Metsi a hloekileng a kokonate ka PET, khalase, kapa tetra-pack.
• Lebese la kokonate le tranelate bakeng sa ho pheha kapa lijo tse theolelang.
• Motheo oa coconut o tsepamisitsoeng molemong oa tokiso bocha mebarakeng ea kantle ho naha.
• Lino tse tsoakiloeng ka lero la litholoana kapa protheine ea semela.
Lisebelisoa tse fetohang ka potlako le mefuta e mengata ea li-valve tsa othomathike li fokotsa nako ea ho theoha nakong ea liphetoho tsa SKU.
Ho tenyetseha hoo ho thusa limela ho fihlela tlhoko ea nako ea selemo le ho ntlafatsa tšebeliso ea tlhahiso.
Sistimi ea PLC le HMI e theha boko ba mohala kaofela.
Basebelisi ba ka kenya litlolo tse boletsoeng esale pele bakeng sa lebese kapa lihlahisoa tsa metsi 'me ba lekola tanka e' ngoe le e 'ngoe le pompo ka nako ea nnete.
Lisebelisoa tse bohlale li kenyelletsa:
• Sekirini se bohareng se nang le li-graph le data ea batch.
• Phihlello e thehiloeng ho karolo bakeng sa batsamaisi, baokameli, le basebetsi ba tlhokomelo.
• Sehokelo sa Ethernet bakeng sa ho beha leihlo le ho tšehetsa litšebeletso u le hole.
• Teko ea tšebeliso ea matla le metsi bakeng sa sehlopha ka seng.
Li-interlock tse ikemetseng li boloka liketso tse sa sireletsehang hore li se ke tsa sebetsa, tse sireletsang lihlahisoa le lisebelisoa.
Mohala o lula o tsitsitse lichifing tsohle, leha ho na le lithupelo tse fokolang tsa opareitara.
EasyReal e ts'ehetsa morero oa hau ho tloha mohopolong ho isa ho komisi.
Sehlopha sa rona se ithuta foromo ea sehlahisoa sa hau, sephutheloana le sebopeho sa ts'ebeliso ho theha ts'ebetso e leka-lekaneng.
Re fana ka:
• moralo le moralo oa P&ID.
• Phepelo ea lisebelisoa, ho kenya, le ho kenya tšebetsong setšeng.
• Koetliso ea basebetsi, likarolo tse ling, le tšebeletso ea hole bakeng sa sehla sa hau sa pele sa tlhahiso.
Setsi se seng le se seng sa tlhahiso ea lebese la kokonate se latela litekanyetso tsa machaba tsa bohloeki le polokeho, ka litifikeiti tsa CE le ISO.
Lifeme tsa Asia, Afrika le Latin America li se li ntse li tsamaisa melapo ea EasyReal e hlahisang lilithara tse likete ka hora ea lebese la kokonate le metsi letsatsi le letsatsi.
Ikopanye le rona ho buisana ka bokhoni ba hau ba sepheo le mokhoa oa ho paka.
Re tla u thusa ho hlophisa mochini o nepahetseng oa coconut ho lekanya tlhahiso ea hau hantle.
Lihlopha tsa lihlahisoa
