Umatshini weSiqhamo sePuree yeSiqhamo kunye nokuLungiswa kwemifuno
I-EasyReal yemveliso yemveliso yeziqhamo ze-puree yinkqubo epheleleyo edibanisa ukucocwa komatshini, ulawulo lwe-thermal, kunye ne-vacuum conditioning yejusi, i-sauce, okanye imveliso yokutya yabantwana.
Ingundoqo yomgca icandelo layo elidibeneyo lokusulungekisa kunye ne-homogenizing, eliqinisekisa ukuthungwa okufanayo kunye ne-viscosity ezinzileyo nakwizinto ze-fibrous okanye eziphezulu ze-pectin.
Ingqiqo yoYilo
Inkqubo iqala nge-sanitary feed hopper kunye neyunithi yokutyumza ehambisa imveliso kwi-paddle refiner.
I-vacuum deaerator isusa i-oksijeni enyibilikisiweyo, ilandelwa yi-homogenizer ephezulu yoxinzelelo olusasaza amaqhekeza angaxutywanga kwaye ifake ioli yendalo.
I-Tubular okanye i-tube-in-tube yohlobo lokutshintsha ubushushu ibamba ukufudumeza kwangaphambili okanye ukuvala inzala, kunye nezihluzi ze-aseptic zigqibezela umjikelo ngedosi yevolumu echanekileyo.
Ukwakhiwa
• Izinto eziphathekayo: SUS304 /SUS316L insimbi engenasici kuzo zonke iindawo zoqhagamshelwano zemveliso.
• Uqhagamshelo: I-Tri-clamp sanitary fittings kunye ne-EPDM gaskets.
• Ukuzenzekela: Siemens PLC + isikrini esichukumisayo se-HMI.
• Ugcino: Iiphaneli ezihonjisiweyo kunye nokufikelela kwicala lenkonzo ukuze zihlolwe lula.
Inkcukacha nganye-ukusuka kwimpompo yokulinganisa ukuya kwijometri ye-agitator-yenziwe ukuba iphathe i-viscous purees kunye ne-fouling encinci, ngelixa igcina ukulandelwa okupheleleyo kunye nokuthotyelwa kococeko.
Umatshini we-EasyReal fruit puree uxhasa uluhlu olubanzi lwezicelo kulo lonke icandelo lokutya kunye nesiselo:
• Ijusi yeziqhamo kunye neeNectars: imango, igwava, ipayinapile, iapile, kunye neziseko zesitrasi zokudityaniswa nokuzaliswa.
• Isosi kunye nabavelisi beJam: isosi yetumata, ijem yamaqunube, kunye nebhotolo yeapile enokwakheka okufanayo kunye nokugcina umbala.
• Ukutya komntwana kunye neeMveliso zeZondlo: i-carrot, ithanga, okanye i-pea puree eqhutywe phantsi koyilo olungqongqo lwezempilo.
• Iziselo ezisekelwe kwizityalo kunye nokuFakwa kweDari: iinxalenye zeziqhamo okanye zemifuno ezenziwe homogenized ukwenzela iyogathi, i-smoothies, kunye nobisi olunencasa.
• Ii-Culinary kunye ne-Bakery Applications: amalungiselelo eziqhamo zokuzaliswa kwe-pastry okanye i-ice-cream ripples.
I-automation ivumela utshintsho olukhawulezayo lweresiphi kunye nemveliso ezinzileyo nangona inezinto eziguqukayo zekrwada.
Imijikelo ye-CIP idibana ne-HACCP, ISO 22000, kunye nemigangatho yokutya ye-FDA.
Iiprosesa zixhamla kwi-texture engaguqukiyo, izikhalazo ezimbalwa zabathengi, kunye nokuhanjiswa kwexesha elithembekileyo.
Ukuvelisa i-puree yomgangatho ophezulu akuyona into elula yokukhupha i-pulping-ifuna ukuphathwa ngokucophelela kwefiber, i-pectin, kunye ne-aroma compounds.
Iintlobo zeziqhamo ezifana nemango, ibhanana, okanye igwava zibonakala kwaye zifuna ukucheba okuqinileyo kodwa ukufudumeza okuthambileyo ukunqanda ukutsha eludongeni.
Iipurees zemifuno ezifana ne-karoti kunye nethanga zidinga ukufudumeza kwangaphambili kunye nokungasebenzi kwe-enzyme ukugcina umbala wendalo.
Kwi-strawberry okanye i-raspberry, i-vacuum deaeration kunye ne-homogenization ibalulekile ukuzinzisa umbala kunye nokukhusela ukuhlukana.
I-EasyReal's puree processing line idibanisa zonke ezi mfuno kwinkqubo eqhubekayo yococeko:
• Uyilo oluvaliweyo lococeko lunciphisa ungcoliseko kunye ne-oxidation.
• Ivacuum deaeration ikhusela incasa kunye nevumba.
• I-homogenization yoxinzelelo oluphezulu iqinisekisa i-matrix efanelekileyo, ezinzileyo.
• Iinkqubo ze-CIP/SIP zizenzela ukucoca ngemijikelo eqinisekisiweyo kunye neerekhodi zedijithali.
Eli nqanaba lokudibanisa livumela abavelisi ukuba baphathe iimveliso ezininzi-iziqhamo, imifuno, okanye i-mixed-ngaphandle kokunciphisa ukuhambelana okanye ukhuseleko.
Ukukhetha uqwalaselo oluchanekileyo kuxhomekeke kwiinjongo zemveliso, iipropathi zemathiriyeli, kunye neemfuno zokwaleka. I-EasyReal ibonelela ngeendlela ezintathu ezisemgangathweni:
1. ILab & Pilot Units (3–100 L/h) – kwiiyunivesithi, amaziko e-R&D, kunye novavanyo lokwenziwa kwemveliso.
2. Imigca ye-Medium-Scale (500-2,000 kg / h) - kubavelisi be-niche kunye neempawu ezizimeleyo ezilawula ii-SKU ezininzi.
3. I-Industrial Lines (5–20 tons/h) – kwizityalo ezikhulu ezilungisa imiqulu yeziqhamo zonyaka.
Ukuqwalaselwa koKhetho
• Uluhlu lweViscosity: 500–6,000 cP; imisela uhlobo lwempompo kunye nedayamitha yokutshintsha ubushushu.
• IiMfuno zokufudumeza: ukuvalwa kwe-enzyme (85-95 °C) okanye ukuvala inzala (ukuya kwi-120 °C). Ubushushu obunokulungiswa bunokufaneleka kwiintlobo ezininzi zeziqhamo kunye nemifuno.
• Umthamo weVacuum: –0.09 MPa yokudityaniswa kwemathiriyeli ebuthathaka kumbala.
• Uxinzelelo lwe-Homogenization: 20–60 MPa, uyilo olulodwa okanye olunezigaba ezimbini.
• Ubungakanani bombhobho kunye neValve: thintela ukuvaleka kunye nokugcina ukuhamba kwelaminar kwiipurees zefibrous.
• Indlela yokuPakisha: i-hot-fill okanye i-aseptic, ngokuxhomekeke kwiimfuno zobomi beshelufu yemveliso.
Kwiiprosesa zexesha lokuqala, i-EasyReal icebisa ukuba kuqhutywe uvavanyo lokuqinisekiswa kovavanyo kwiZiko lethu le-R&D ukufumanisa isivuno, ukugcinwa kombala, kunye ne-viscosity phambi komgangatho woshishino.
Ukuhamba kulandelayo kubonisa umgca wokucwangcisa i-puree epheleleyo, ukudibanisa zonke iimodyuli eziphambili ezibandakanya i-homogenization:
1. Ukufunyanwa nokuhlanjwa kweziqhamo ezikrwada – kususa umhlaba kunye neentsalela usebenzisa iwasha yamaqamza okanye ejikelezayo.
2. Ukuhlela nokuHlola – ukwala iziqhamo ezingavuthwanga okanye ezonakeleyo.
3. Ukusikwa / Ukugawulwa kwamatye / Ukususwa kwembewu - kususa imingxuma okanye amabala ngokuxhomekeke kuhlobo lwesiqhamo kwaye ufumane intlama ekrwada ekrwada.
4. Ukucolwa– kunciphisa iziqhamo zibe sisingqusho esirhabaxa esilungele ukusulungekiswa.
5. Ukufudumeza kwangaphambili / ukungasebenzi kwe-Enzyme - kuzinzisa umbala kunye nokunciphisa umthwalo we-microbial.
6. I-Pulping kunye nokuCociswa - ukwahlula ulusu kunye nembewu, ukuvelisa i-pulp efanayo.
7. I-Vacuum Deaeration - isusa i-oksijini enyibilikileyo kunye neegesi ezingenayo i-condensable.
8. I-Homogenization ye-High-Pressure - icoca ubukhulu be-particle, iphakamisa umlomo, kwaye izinzile i-matrix yemveliso.
9. Ukuvala inzalo / i-Pasteurization - i-tubular okanye i-tube-in-tube yokutshintshiselana kobushushu iphatha i-puree yokhuseleko.
10. I-Aseptic / Ukuzaliswa okushushu - kuzalisa iingxowa ezingenazintsholongwane, iipowutshi, okanye iingqayi.
11. Ukupholisa kunye nokuPakisha - kuqinisekisa ingqibelelo yemveliso ngaphambi kokugcinwa okanye ukuthunyelwa.
Inyathelo le-homogenization (iNqanaba lesi-8) libalulekile. Iguqula i-pulp ehlanjululwe ngoomatshini ibe yi-puree ezinzileyo, ekhazimlayo kunye nokuzinza kwexesha elide.
Ulawulo lwe-PLC lwe-EasyReal lungqamanisa onke amanyathelo, uxinzelelo lokurekhoda, ubushushu, kunye nedatha yevacuum ukuqinisekisa ukuphindaphinda kunye nokulandeleka ngokupheleleyo.
Iyunithi nganye kwi-EasyReal isiqhamo se-puree processing line yinjongo-eyakhelwe ukucoceka, ukuthembeka, kunye nokuhambelana kokuthungwa. Bebonke benza inkqubo yeemodyuli ekwaziyo ukuziqhelanisa ukusuka kwisikali sokulinga ukuya kumthamo opheleleyo wemizi-mveliso.
1. Iwasha yeziqhamo kunye noHlulo
Iiwasha ezijikelezayo okanye zohlobo lwamaqamza zisusa uthuli kunye neentsalela ezinokuphazamiseka komoya kunye nezitshizi ezinoxinzelelo oluphezulu. Izisoluli zezandla ngoko zahlula iziqhamo ezivuthiweyo kwizinto ezingafunwayo, ziqinisekisa ukuba kuphela izinto zodidi oluphezulu ezingena kwinkqubo kwaye zikhusela abacoci emonakalweni.
2. Isityuli
Le modyuli enzima ityumza iziqhamo zibe yimash erhabaxa. Amagqabi e-Serrated akrazula ulusu kunye ne-pulp phantsi kwesantya esiphezulu se-1470rpm.
3. Umatshini wokuPulping kunye nokuSungula
Igubu elithe tyaba elifakwe amaphinifa ajikelezayo lityhala imash kwizisefu ezinemingxuma. Ubungakanani beMesh (0.6 - 2.0 mm) buchaza ukuthungwa kokugqibela. Uyilo lufezekisa ukuya kuthi ga kwi-95 % yokubuyisela kwakhona i-pulp kwaye lunikezela ngesixhobo esingenaso umnatha endaweni yokutshintsha kwemveliso ngokukhawuleza.
4. Ivacuum Deaerator
Isebenza phantsi kwe-0.09 MPa, ihlutha i-oksijini enyibilikileyo kunye nezinye iigesi ezingenayo i-condensable. Eli nyathelo likhusela amavumba abuthathaka kunye nebala lendalo, kwaye linqanda i-oxidation enokuthi ibe buthuntu incasa okanye umbala.
5. Homogenizer
Isici esisembindini somatshini weziqhamo, i-homogenizer inyanzela imveliso ngevalve echanekileyo kwi-20 - 60 MPa. I-shear ebangelwayo kunye ne-cavitation inciphisa ubungakanani be-particle kwaye isasaze ngokulinganayo iifiber, i-pectins, kunye neoli.
• Isiphumo: umlomo okhrim, inkangeleko ekhazimlayo, kunye nozinzo lwesigaba sexesha elide.
• Ulwakhiwo: ibhloko yepiston yodidi lokutya, izihlalo zevalvu ye-tungsten-carbide, iluphu yokhuseleko yokhuseleko.
• Iinketho: enye- okanye i-double-stage, inline or stand-alone imodeli yebhentshi.
• Uluhlu lwezakhono: ukusuka kwiiyunithi zelebhu ukuya kwimizi-mveliso.
Ibekwe emva kwe-deaerator nangaphambi kokuvala inzala, iqinisekisa i-matrix yemveliso ezinzileyo, engenamoya elungele ukuzaliswa.
6. Isterilizer
I-tubular okanye i-tube-in-tube sterilizer iphakamisa ubushushu bemveliso ukuba inzala ngaphambi kokuzaliswa. Ulawulo lwe-PID lugcina ubushushu kunye nokuchaneka kwenqanaba lolwelo, ngelixa uxinzelelo oluthambileyo luthintela ukubila kunye nokungcolisa.
7. Aseptic / Hot Filler
Izigcwalisi zepiston eziqhutywa yi-Servo zedosi yedosi kwibhotile encinci, isingxobo, okanye iifomati zejagi. Ukutshiza ngokuzenzekela inzala yomphunga yesigcwali seaseptic igcina i-asepsis. Ulawulo lweresiphi ye-HMI luvumela utshintsho olukhawulezileyo lwe-SKU.
8. Inkqubo yeCIP
Inkqubo (i-alkaline / i-asidi / amanzi ashushu / ihlanjululwe) yenza ukucoca ngokuzenzekelayo. Izinzwa zokuqhuba kunye nokugawulwa kwexesha lobushushu ziyahlangabezana neemfuno zophicotho. Iilophu ezivaliweyo zinciphisa ukusetyenziswa kweekhemikhali kwaye zikhusela abaqhubi.
Isiphumo: umgca wesiphelo ukuya ekupheleni otyumzayo, ococayo, ocolileyo, o-deaerates, o-homogenizes, obulala inzalo, kwaye uzalise-ukuvelisa i-puree ezinzileyo, enexabiso eliphezulu kunye nexesha elincinci lokunciphisa kunye nomgangatho ohambelanayo kwibhetshi nganye.
I-EasyReal iyila umatshini wayo we-puree yemifuno ukuphatha uluhlu olubanzi lwezithako kunye nokuqulunqwa.
• Ukufakwa kweziqhamo:imango, ibhanana, igwava, ipayinapile, ipapaya, iapile, ipere, ipesika, iplam, isitrasi.
• Amagalelo emifuno:umnqathe, ithanga, beetroot, tomato, isipinatshi, umbona oswiti.
• Iifomu zokuNgenisa:ezintsha, umkhenkce, okanye i-aseptic concentrates.
• Iifomathi zemveliso:
1. Ipuree yokuqina enye (10–15 °Brix)
2. Ipuree egxininisiweyo (28–36 °Brix)
3. Iiresiphi ezineswekile ephantsi okanye ezinefiber
4. Iziseko ezidibeneyo zeziqhamo-zemifuno yokutya komntwana okanye i-smoothies
Ukuqhubekeka nokuziqhelanisa
Ukufudumeza okuhlengahlengiswayo kunye neeprofayili ze-homogenization zibamba ukuhluka kwexesha kwi-viscosity okanye i-acidity.
Ukudityaniswa kokudibanisa ngokukhawuleza kunye namaqweqwe e-henjisi avumela ukuqinisekiswa kwe-CIP ngokukhawuleza kunye nokutshintsha kwe-mesh phakathi kweebhetshi.
Ngomgca wokusetyenzwa kwe-puree efanayo, abaqhubi banokwenza imango ehlotyeni kunye ne-apula ebusika, ukugcina ukusetyenziswa okuphezulu kunye nokubuyisela ngokukhawuleza.
Embindini wenkqubo yi-Siemens PLC ene-HMI yesikrini esichukumisayo, edibanisa zonke iimodyuli phantsi komgangatho omnye wokuzenzekelayo.
• Ulawulo lweResiphi: iiparamitha ezichazwe kwangaphambili zohlobo ngalunye lwesiqhamo-ubushushu, ivacuum, uxinzelelo lwe-homogenization, ixesha lokubamba, njl.
• Ii-alam nee-Interlocks: zithintela ukusebenza xa iivalvu okanye iiluphu ze-CIP zivuliwe.
• I-Remote Diagnostics: i-PLC yoqwalaselo olusemgangathweni ixhasa isikhokelo esikude kunye nohlalutyo lweempazamo.
• I-Energy Dashboard: ijonga umphunga, amanzi, kunye namandla ngebhetshi nganye ukuze kunyuswe izinto eziluncedo.
• UFikelelo oluSekwe kwindima: abaqhubi, iinjineli, nabaphathi banamalungelo awodwa awodwa.
Lo mqolo wolawulo uqinisekisa ii-setpoints ezichanekileyo, utshintsho olufutshane, kunye nomgangatho ophindaphindiweyo-nokuba ngaba ukuqhutyelwa kovavanyo lweelitha ezilishumi okanye iibhetshi zokuvelisa iitoni ezininzi.
Ukusuka kuyilo ukuya ekugunyazisweni, iShanghai EasyReal Machinery Co., Ltd.
1. Umda Inkcazo: chonga imathiriyeli, umthamo, kunye neenjongo zokupakisha.
2. Uvavanyo lwePilot: sebenzisa izixhobo zesampula kwi-EasyReal's Beverage R&D Centre ukuqinisekisa i-viscosity kunye nesivuno.
3. I-Layout & P & ID: i-customized 2D / 3D uyilo kunye nokuhamba kwezinto eziphuculweyo.
4. Imveliso kunye neNdibano: Imveliso eqinisekisiweyo ye-ISO usebenzisa i-SUS304 / SUS316L kunye ne-orbital-welded piping.
5. Ukufakela kunye nokugunyaziswa: ulungelelwaniso lwendawo kunye noqeqesho lomsebenzisi.
6. INkxaso ye-After-Sales: i-glostics spare-part logistics kunye nenkonzo yobugcisa ekude.
Ngeminyaka eyi-25 yamava kunye nofakelo kumazwe angama-30 +, i-EasyReal ihambisa imigca ecocekileyo elungelelanisa ukuchaneka, ucoceko, kunye nokusebenza kakuhle kweendleko.
Iprojekthi nganye ijolise ekuncedeni abaqhubekisi bafezekise iziphumo ezizinzileyo, ubomi obongezelelweyo beshelufu, kunye nokugcinwa kwencasa ephezulu.
Qala iprojekthi yakho namhlanje.
Visit https://www.easireal.com or email sales@easyreal.cn to request a quotation or schedule a pilot test.
