Gunyana 18, 2025 -Iyo kambani Shanghai EasyReal Machinery Co., Ltd.(mutungamiri wepasi rose mune compact chikafu uye chinwiwa kugadzirisa mhinduro) inozivisa yakabudirira kuisirwa, kutumwa, uye kugamuchirwa kwevatengi kwepamberi.UHT/HTST-DSI Pilot PlantyeBrazil yekutanga zvinosanganisa innovator,VILAC ZVOKUDYA. Yakapedzwa munaGunyana 14, 2025, iyi yekucheka-kumucheto R&D sisitimu inogonesa VILAC kuti ikurumidze kugadzirwa kwechigadzirwa mumukaka, chinwiwa, uye hunyanzvi hwekugadzira chikafu nekunyatso kusati kwamboitika uye nemazvo.
EasyReal's lab-scale UHT/HTST system (kuruboshwe) yakabatanidzwa neDirect Steam Injection (DSI) module uye aseptic yekuzadza isolator (kurudyi). Iyi compact pilot chirimwa inogonesa zvikwata zveR&D kutevedzera yakazara-yepamusoro-yepamusoro-tembiricha kugadzirisa uye kurongedza isina hutachiona mumabhechi madiki. Dhizaini yeyuniti inoratidzira mamiriro ekugadzirwa kweindasitiri, ichibvumira kuyedza nemagadzirirwo matsva emukaka uye zvinwiwa.
Project Overview
VILAC FOODS - ine mukurumbira wemakore makumi maviri enhaka mumhando yepamusoro yemukaka - yakasarudzwa EasyReal's pilot chirimwa kushandura hunyanzvi hwayo hweR&D nekumhanyisa hunyanzvi. Iyo sisitimu inosanganisa akati wandei matekinoroji ekutevedzera maindasitiri-chiyero kugadzirisa pachiyero chekutyaira:
•Triple-Sterilization Flexibility:Seamless inochinja pakati peyakajairwa Pasteurization,HTST(High-Temperature Short-Nguva), uyeUHT(Ultra-High-Temperature) nzira dzesterilization neindasitiri-inotungamira kupisa kwechokwadi (± 0.3 °C kutonga kusvika ku152 °C). Iyi katatu-modhi kugona inovimbisa kunyatsogadziriswa kweyakasiyana zvigadzirwa uye bvunzo paramita.
•DSI Innovation:Inosanganisira nyika-yemhandoDirect Steam jekiseni (DSI)module ye-ultra-nyoro kupisa kwezvigadzirwa. DSI inokurumidza kupisa zvinwiwa nekubaya jekiseni rekudya, iroinoderedza kushushikana kwekushisa pane zvinokanganisa zvinhu(semapuroteni nema enzymes) uchiri kuona kubviswa kwakazara kwepathogen. Izvi zvinoreva kuti zvinhu zvakapfava (semuenzaniso zvinovaka muviri, zvinonaka) zvinochengetedzwa zvirinani pane kudziya kwakajairika.
•GEA Homogenization:Inosanganisira Italian-engineeredaseptic high-pressure homogenizer(kubva kuGEA) iyo inogona kushandiswa zvese kumusoro kwerukova inline uye zasi kwe sterile homogenization. Izvi zvakakosha kuti uwane yunifomu, <1 µm particle size kugovera uye yakatsetseka mameseji mumukaka uye chirimwa-based zvigadzirwa, kuve nechokwadi chisingaenzaniswi chigadzirwa kuenderana uye muromo.
•Aseptic Kuzadza Kugona:An Integratedaseptic yekuzadza kabati(isolator) inobvumira timu yeVILAC kuti iite kusvibiswa-isina kurongedza bvunzo dzemagadzirirwo matsva. Izvi zvinoreva kuti mabheti madiki ezviyedzo zvemukaka kana zvinwiwa zvigadzirwa zvinogona kuzadzwa pasi pemamiriro asina kuchena, zvichigonesa-chaiyo-yepasirese-yehupenyu hwekuongorora uye kuongororwa kwemhando pasina njodzi yekusvibiswa.
Technical Breakthroughs & Client Benefits
Ichi chirimwa chekutyaira chinopa akati wandei tekinoroji mabhindauko anobatsira zvakananga VILAC FOODS 'kutsvagisa uye kuedza kwekuvandudza chigadzirwa. Zvinozivikanwa zvakanakira zvinosanganisira:
•Flexible Processing:Inobata zvakasiyana-siyana zvezvigadzirwa - kubva kumukaka wechinyakare wemukaka uye mukaka wakagadzirwa nezvirimwa kusvika kune zvinwiwa zvekofi, zvinwiwa zveprobiotic, uye zvimwe zvinwiwa zvinoshanda - mu5–40 L/hbatch inomhanya. Iyo modular dhizaini inobvumira kukurumidza kugadziridzwa kwezvikamu kuti zvigadzirire akasiyana echigadzirwa mhando uye maparamendi ekugadzirisa, achipa yakanyanya kuchinjika kune R&D miedzo.
•DSI Precision:Iyo yakananga steam jekiseni system inopisa zvigadzirwa kanenge ipapo, zvakanyanya kuderedza kupisa kuratidzwa nguva. Itinoderedza kushushikana kwekushisa pane zvinokanganisa zvinhu(semuenzaniso mapuroteni, ma enzymes), kudzivirira kuparara kwekunakirwa kana kurasikirwa kwezvikafu, uku uine chokwadi chekuita sterilization (kutapudza pathogen kusvika kumazinga akachengeteka). Uku kunyatso kudzora kupisa kunonyanya kubatsira kune probiotic uye yakakwirira-protein magadzirirwo ayo asinganzwe kupisa.
•Homogenization Mastery:Iine yakasanganiswa yakakwira-kumanikidza homogenizer, iyo sisitimu inowana yakasarudzika yakanaka particle size (kazhinji<1 µm) uye yunifomu emulsion muchigadzirwa chekupedzisira. Iyi nhanho yehomogenization inoturikira kuisingaenzaniswi chigadzirwa kuenderana- chinhu chakakosha chemhando yemafuta emukaka, emulsions yemiti, uye chero chinwiwa uko kuumbwa uye kugadzikana kwakakosha. Mhedzisiro yacho kutsetseka kwemuromo uye yakagadziridzwa kugadzikana kwezvinovaka muviri uye zvinowedzera muVILAC's yekuedza mabikirwo.
•Resource Efficiency:Iyo pilot unit yakagadzirirwa marara mashoma uye nekukurumidza kubuda. Izvo zvinongoda diki chigadzirwa vhoriyamu (yakadzika se3 L) kumhanya bvunzo uye inosvika yakatsiga yesterilization mamiriro nekukurumidza, kuwana kuzara kwemafuta kugadzikana mukati memaminitsi gumi nemashanu. Kushanda uku kunotungamirira40% shoma tsvina yezvinhuzvichienzaniswa nemaitiro akajairwa, kuchengetedza zvinodhura zvinodhura panguva yekuedzwa. Inokurumidza kumhanya-kumusoro uye yakavakirwa-mukati yakachena-mu-nzvimbo/chipfunga-mu-nzvimbo (CIP/SIP) mitsetse inopfupisawo kuderera pakati pekuedza. Pakazere, VILAC inogona kuitisa mimwe miedzo ine zviwanikwa zvishoma, ichimhanyisa kutenderera kweR&D.
“Chirimwa ichi chekutyaira chinoshandura pombi yedu yekuvandudza, uye kushanda kwemidziyo kunoshamisa!EasyReal's DSI tekinoroji uye GEA homogenizer inotitendera kuti tiite maumbirwo akakwana uye zvinovaka muviri muzvigadzirwa zvakatemerwa misika yepasirese - zvese izvi tichisangana neBrazil yemhando dzakaomarara," akadaro VILAC FOODS' R&D Lead panguva yekugamuchira bvunzo.
Strategic Impact yeVILAC FOODS
Nekushandisa EasyReal's advanced pilot UHT/HTST-DSI system, VILAC FOODS iri kuona zvakakosha zvehurongwa izvo zvinosimbisa kukwikwidza kwayo:
•Yakakurumidza Kushambadzira:R&D kuumbwa uye kuyedzwa kutenderera kuri50-60% nekukurumidza, zvinoshamisa kucheka nguva inodiwa kugadzira zvigadzirwa zvemukaka nezvinwiwa zvitsva. Kugona uku kunoita kuti VILAC ipindure nekukasira kumisika iri kubuda uye zvinodiwa nevatengi, kuwana zvigadzirwa zvekutengesa muchidimbu chenguva.
•Export-Yagadzirira Kutevedza:Maitirwo echirimwa ichi anoenderana zvizere nezviyero zvepasirese (midziyo yacho yakasimbiswa neCE uye inotsigira FDA/ISO maitiro), kuve nechokwadi chekuti zvigadzirwa zvakagadziridzwa zvinosangana nemirairo yakaoma yeEU, US, Mercosur, nemimwe misika. Uku kutevedza kwemhando yepamusoro kubva padanho reR&D kunopa VILAC chivimbo mukuwedzera mabikirwo akabudirira pasi rose pasina zvipingaidzo.
•Seamless Scalability:Iyo system chaiyoinodzokorora mamiriro ekugadzirisa maindasitiripachiyero chidiki, icho chinobvisa njodzi-kusvika pakugadzirwa kwakazara. Magadzirirwo uye maparamendi akagadziridzwa muchirimwa chekutyaira anogona kududzirwa zvakananga kune VILAC's indasitiri mitsetse. Iyi scalability inoreva kushomeka kunoshamisa panguva yekukwira-kumusoro uye shanduko yakapfava kubva kune prototype kuenda mukugadzirwa kwakawanda.
Pakazara, iyo EasyReal pilot chirimwa inoshanda secatalyst yeVILAC's food innovation strategy, zvichibvumira kambani kupayona zvigadziriso zvemukaka-tech uku ichisimudzira zviyero zvepamusoro zvesainzi yechikafu nekuchengetedza. VILAC FOODS ikozvino yakamira pamberi peiyo dairy tekinoroji uye inoshanda chinwiwa innovation muBrazil nekumhiri, ichisimudzira ichi chikuva kutyaira chigadzirwa kukura nekukura.
Nei Global Innovators Sarudza EasyReal
Shanghai EasyReal's pilot system yave sarudzo yekutungamira R&D innovators pasi rese. Zvikonzero zvikuru zvinosanganisira:
•Cutting-Edge Kubatanidzwa:Yepamberi dhizaini yekudyara dhizaini inosanganisa akawanda ekupisa nzira dzekugadzirisa (UHT uye HTST sterilization, zvese zvisina kunanga uye kuburikidza neDSI)mukati meimwe compact system, padivi pe Integrated sterile homogenization. Uku kubatanidzwa kwese-mu-imwe kunogonesa yakazara maitiro simulation mupuratifomu imwe chete.
•Modular Dhizaini:A zvikurumodular architectureinobvumira vashandisi kushandura vakasununguka kana kubatanidza akasiyana anoshanda modules sezvinodiwa. Kana kuri kuwedzera aDSI module, kuchinjanisa kupisa kunopisa, kana kutendererazve kuyerera kwenguva dzakasiyana dzekubata, EasyReal's dhizaini inogadzirisa kuti iwane akasiyana maitiro ekuenzanisa zvinoenderana neyakasiyana yemutengi R&D zvinodiwa.
•Customization:Tailored workflows yakagadziridzwa kune chaiwo zvigadzirwa zvikamu. EasyReal inogona kugadzirisa mitsara yekutyairazvigadzirwa zvemukaka, botanical extracts, tii-dairy fusion zvinwiwa, nut-based milks, nezvimwe - kuve nechokwadi kuti midziyo inosangana nezvinodiwa zvekugadzirisa zvekushandisa. Iyi nhanho yekugadziridza inomhanyisa hunyanzvi muzvikamu zve niche senge chirimwa-based dairy dzimwe nzira uye zvinoshanda zvinwiwa.
•Kupedzisa-kusvika-Kumagumo Rutsigiro:Rutsigiro rwakakwana kubva pakuiswa kuburikidza nekushanda. EasyReal inopa pa-saiti kuseta uye kudzidziswa kwezvikwata zvevatengi, pamwe neyakadzama magwaro ekuteerera (kusangana ISO uye GMP zviyero). Rutsigiro urwu rwekupedzisira-kusvika-kumagumo runopa vanobatana chivimbo mukuomerera kune emhando masisitimu nemirau kubva padanho rekutyaira.
•Kubudirira Kwemari:EasyReal's pilot zvirimwa zvinounza kushanda kwepamusoro pamutengo wakaderera - zvakangoita30% yakaderera mari yekushandisakupfuura anofananidzwa neEuropean-yakagadzirwa masisitimu. Kushandiswa kwesimba kwakanaka, kutambisa kushoma, uye nzvimbo inosvikika yemutengo zvinoreva kukurumidza kudzoka pakudyara kwenzvimbo dzeR&D. Makambani anogona kuvandudza zvakanyanya mutengo-zvinobudirira pasina kupira kugona kana kunaka.
Nezve Shanghai EasyReal
Shanghai EasyReal Machinery Co., Ltd. iNational High-Tech Enterprise inoshanda mulab-scale uye pilot-scale kugadzirisa chikafu mhinduro kune yepasi rose chikafu nechinwiwa indasitiri. EasyReal's masisitimu ndeye ISO 9001-yakasimbiswa uye inozivikanwa kune chaiyo engineering uye kuvimbika munyika dzinopfuura makumi matatu. Mutyairi wekambani UHT/HTST zvidyarwa nemichina yakabatana inozivikanwa nekushanduka-shanduka uye kurongeka, ichigonesa kutsvaga-kumucheto kutsvagisa muhunyanzvi hwemukaka, kusimudzira chinwiwa, uye kuseptic kugadzirisa.(Ongorora iyo EasyRealUHT/HTST-DSI Pilot Plantpane webhusaiti yekambani kuti uwane rumwe ruzivo.)
Zvekudyidzana:
Runhare:+86 15711642028
Email:jet_ma@easyreal.cn
Webhusaiti: www.easireal.com
Bata: Jet Ma, EasyReal Global Marketing Director
Nguva yekutumira: Sep-18-2025
