Septhemba 18, 2025 -I-Shanghai EasyReal Machinery Co., Ltd.(umholi womhlaba wonke ezisombululweni zokucubungula ukudla neziphuzo) umemezela ukufakwa ngempumelelo, ukuthunyelwa, kanye nokwamukelwa kweklayenti kokuthuthukisiwe.I-UHT/HTST-DSI Pilot Plantumsunguli wezithako ophambili waseBrazil,VILAC UKUDLA. Iqedwe ngoSepthemba 14, 2025, lolu hlelo oluphambili lwe-R&D lunika i-VILAC amandla okusheshisa ukuthuthukiswa komkhiqizo kwezobisi, isiphuzo, kanye nokuqanjwa kabusha kokudla okusebenzayo ngokunemba okungakaze kubonwe nokusebenza kahle.
Uhlelo lwe-UHT/HTST lwelebhu lwe-EasyReal (kwesokunxele) oluhlanganiswe nemojula ye-Direct Steam Injection (DSI) kanye nesihlukanisi sokugcwalisa i-aseptic (kwesokudla). Lesi sitshalo sokulinga esihlangene sinika amandla amaqembu e-R&D ukuthi alingise ukucubungula kwesikali esigcwele izinga lokushisa eliphezulu kanye nokupakishwa okuyinyumba kumaqoqwana amancane. Idizayini yeyunithi ikhombisa izimo zokuvala inzalo ezimbonini, okuvumela ukuhlolwa okunembile ngokwenziwa kobisi neziphuzo.
Uhlolojikelele lwephrojekthi
I-VILAC FOODS - idume ngefa layo leminyaka engu-20 lezithako zobisi oluphambili - ikhethe imboni yokuhlola ye-EasyReal ukuze iguqule amakhono ayo e-R&D futhi isheshise ukusungula izinto ezintsha. Uhlelo luhlanganisa ubuchwepheshe obuningi obuthuthukisiwe ukulingisa ukucubungula kwesikali sezimboni esikalini sokulinga:
•Ukuvumelana Nezinzalo Kathathu:Ishintsha ngaphandle komthungo phakathi kwePasteurization evamile,I-HTST(Isikhathi Esifushane Sokushisa Okuphezulu), kanyeUHT(I-Ultra-High-Temperature) izindlela zokuvala inzalo ezinokunemba okushisayo okuhamba phambili embonini (±0.3 °C ukulawula kufika ku-152 °C). Leli khono lemodi kathathu liqinisekisa ukucutshungulwa okunembayo kwezinhlobonhlobo zemikhiqizo namapharamitha wokuhlola.
•I-DSI Innovation:Ihlanganisa izinga lomhlabaI-Direct Steam Injection (DSI)module for ultra-emnene ukushisisa imikhiqizo. I-DSI ishisa ngokushesha uketshezi ngokujova isitimu sokupheka, okuyintokunciphisa ukucindezeleka okushisayo ezingxenyeni ezibucayi(njengamaprotheni nama-enzyme) ngenkathi usaqinisekisa ukuqedwa okuphelele kwe-pathogen. Lokhu kusho ukuthi izingxenye ezithambile (isb. imisoco, ukunambitheka) zigcinwa kangcono kunokushisa okuvamile okungaqondile.
•I-GEA Homogenization:Ifaka i-Italian-engineeredi-aseptic high-pressure homogenizer(kusuka ku-GEA) engasetshenziswa kokubili phezulu nomfula phakathi nomfula ukuze kuhlanganiswe i-homogenization oyinyumba. Lokhu kubalulekile ukuze kuzuzwe umfaniswano, ukusabalalisa usayizi wezinhlayiyana ezingu-<1 µm kanye nokuthungwa kahle kwemikhiqizo yobisi neyezitshalo, ukuqinisekisa ukufana komkhiqizo okungenakuqhathaniswa nokuzwakala emlonyeni.
•Amandla okugcwalisa i-Aseptic:OkuhlanganisiweiKhabhinethi yokugcwalisa aseptic(i-isolator) ivumela ithimba le-VILAC ukuthi lenze izivivinyo zokupakisha zamahhala zokwakheka okusha. Lokhu kusho ukuthi amaqoqo amancane obisi oluhlolwayo noma imikhiqizo yesiphuzo angagcwaliswa ngaphansi kwezimo eziyinyumba, okuvumela ukuhlolwa kweshalofu lomhlaba wangempela nokuhlolwa kwekhwalithi ngaphandle kwengozi yokungcola.
Ukuphumelela Kwezobuchwepheshe Nezinzuzo Zekhasimende
Lesi sikhungo sokuhlola siletha impumelelo eminingana ezuzisa ngokuqondile ucwaningo lwe-VILAC FOODS nemizamo yokuthuthukisa umkhiqizo. Izinzuzo eziphawulekayo zihlanganisa:
•Ukucubungula Okuguquguqukayo:Iphatha izinhlobonhlobo zemikhiqizo - kusukela kubisi lwendabuko lobisi kanye nobisi olusekelwe esitshalweni kuya eziphuzweni zekhofi, iziphuzo ze-probiotic, nezinye iziphuzo ezisebenzayo - ku5–40 L/hinqwaba iyagijima. Idizayini ye-modular ivumela ukumiswa kabusha okusheshayo kwezingxenye ukuze kuhlangatshezwane nezinhlobo ezahlukene zemikhiqizo namapharamitha wokucubungula, okuhlinzeka ngokuguquguquka okukhulu kwezivivinyo ze-R&D.
•Ukunemba kwe-DSI:Isistimu yomjovo wesitimu eqondile ishisa imikhiqizo cishe ngaso leso sikhathi, inciphisa kakhulu isikhathi sokuchayeka ekushiseni. Itkunciphisa ukucindezeleka okushisayo ezingxenyeni ezibucayi(isb. amaprotheni, ama-enzyme), ukuvimbela ukuwohloka kwe-flavour noma ukulahlekelwa izakhi, kuyilapho kuqinisekisa ukuvala inzalo okuphelele (ukuncipha kwe-pathogen kumazinga aphephile). Lokhu kulawulwa kokushisa okunembayo kunenzuzo ikakhulukazi ekwakhiweni kwe-probiotic kanye namaprotheni amaningi azwela ukushisa.
•I-Homogenization Mastery:Nge-homogenizer edidiyelwe yokucindezela okuphezulu, isistimu ifinyelela usayizi wezinhlayiyana ezinhle kakhulu (ngokuvamile<1 µm) kanye ne-emulsion efanayo emkhiqizweni wokugcina. Leli zinga le-homogenization lihumusha kuukungaguquguquki komkhiqizo- isici esibalulekile sekhwalithi yamakhilimu obisi, ama-emulsions asekelwe ezitshalweni, nanoma yisiphi isiphuzo lapho ukuthungwa nokuzinza kubaluleke kakhulu. Umphumela uwukuzwakala komlomo okushelelayo nokuzinza okuthuthukisiwe kwemisoco kanye nezithasiselo kumarisiphu okuhlola we-VILAC.
•Ukusebenza Kwensiza:Iyunithi yokuhlola yakhelwe ukumosha okuncane nokuphuma ngokushesha. Kudinga kuphela umthamo omncane womkhiqizo (ophansi njengo-3 L) ukuze wenze izivivinyo futhi ufinyelele izimo eziqinile zokuvala inzalo ngokushesha okukhulu, ukuzuza ukuqina okugcwele okushisayo ngaphansi kwemizuzu eyi-15. Lokhu ukusebenza kahle kuholelaImfucuza yezinto ezingavuthiwe engaphansi ngo-40%.uma kuqhathaniswa nezinhlelo ezijwayelekile, ukonga izithako ezibizayo ngesikhathi sokuhlolwa. Ukugijima okusheshayo kanye nemijikelezo eyakhelwe ngaphakathi yokuhlanza endaweni/i-steam-in-place (CIP/SIP) iphinde ifinyeze isikhathi sokuphumula phakathi kokuhlolwa. Sekukonke, i-VILAC ingaqhuba izivivinyo eziningi ngezisetshenziswa ezimbalwa, isheshisa umjikelezo we-R&D.
“Lesi sikhungo sokuhlola siguqula ipayipi lethu lokusungula izinto ezintsha, futhi ukusebenza kwemishini kuyamangalisa!Ubuchwepheshe be-EasyReal's DSI kanye ne-GEA homogenizer kusivumela ukuthi senze ukwakheka okuphelele nemisoco emikhiqizweni eyenzelwe izimakethe zomhlaba wonke - sonke sibe sihlangabezana nezindinganiso zekhwalithi eziqine kakhulu zase-Brazil,” kuphawula i-VILAC FOODS' R&D lead ngesikhathi sokuhlolwa kokwamukela.
I-Strategic Impact ye-VILAC FOODS
Ngokusebenzisa uhlelo lokuhlola oluthuthukisiwe lwe-EasyReal lwe-UHT/HTST-DSI, i-VILAC FOODS ibona izinzuzo ezibalulekile zamasu eziqinisa umkhawulo wayo wokuncintisana:
•Ukuthengisa Okusheshisiwe:Ukwakhiwa kwe-R&D nemijikelezo yokuhlola kukhona50–60% ngokushesha, kunciphisa kakhulu isikhathi esidingekayo ukuze kuthuthukiswe imikhiqizo emisha yobisi neziphuzo. Lobu buchule buvumela i-VILAC ukuthi iphendule ngokushesha kumathrendi emakethe asafufusa kanye nezimfuno zabathengi, ithole imikhiqizo emisha ezomakethwa ngesikhathi esincane.
•Ukuthobela Okulungele Ukuthekelisa:Izinqubo zesikhungo sokuhlola zithobelana ngokugcwele nezindinganiso zamazwe ngamazwe (imishini iqinisekiswe yi-CE futhi isekela izinqubo ze-FDA/ISO), iqinisekisa ukuthi imikhiqizo ethuthukisiwe izohlangabezana nemithetho eqinile ye-EU, US, Mercosur, nezinye izimakethe. Lokhu kuthobelana kwekhwalithi yezinga lokuthekelisa kusukela esigabeni se-R&D kunikeza i-VILAC ukuzethemba ekukhuliseni amaresiphi aphumelelayo emhlabeni wonke ngaphandle kwezithiyo zokulawula.
•I-Seamless Scalability:Uhlelo ngokunembileiphindaphinda izimo zokucubungula zezimboningesilinganiso esincane, esisusa ubungozi ekukhiqizeni ngokugcwele. Amapharamitha okwakhiwa kanye nenqubo athuthukisiwe embonini yokuhlola angahunyushwa ngokuqondile emigqeni yezimboni ye-VILAC. Lokhu kukhula kusho izimanga ezimbalwa ngesikhathi sokukhulisa kanye noshintsho olushelelayo ukusuka ku-prototype ukuya ekukhiqizeni ngobuningi.
Sekukonke, isitshalo somshayeli we-EasyReal sisebenza njengeI-catalyst yesu le-VILAC lokusungula ukudla, okuvumela inkampani ukuthi iqalise izixazululo ezintsha ze-dairy-tech kuyilapho iphakamisa izindinganiso eziphakeme kakhulu zesayensi yokudla nokuphepha. I-VILAC FOODS manje isibekwe phambili kwezobuchwepheshe bobisi kanye nokuqanjwa kabusha kwesiphuzo esisebenzayo eBrazil nangale kwayo, isebenzisa le nkundla ukuze iqhubekisele phambili ukuthuthukiswa nokukhula komkhiqizo.
Kungani I-Global Innovators Khetha i-EasyReal
Izinhlelo zokushayela ze-Shanghai EasyReal seziphenduke ukukhetha kwabasunguli be-R&D abahamba phambili emhlabeni jikelele. Izizathu ezibalulekile zifaka:
•Ukuhlanganiswa Kwe-Cutting-Edge:Idizayini yokuhlola ethuthukisiwe ehlanganisa izindlela eziningi zokucubungula ezishisayo (UHT kanye nokuvalwa kwe-HTST, kokubili okungaqondile nange-DSI)ngaphakathi kwesistimu eyodwa ehlangene, kanye ne-homogenization ehlanganisiwe eyinyumba. Lokhu kuhlanganiswa kokukodwa kunika amandla ukulingisa kwenqubo okuphelele endaweni eyodwa.
•Idizayini ye-Modular:A kakhului-architecture ye-modularivumela abasebenzisi ukuthi bashintshe ngokukhululekile noma baxhume amamojula ahlukene asebenzayo njengoba kudingeka. Ukuthi ingeza aImodeli ye-DSI, ukushintshanisa izishintshi zokushisa, noma ukugeleza kabusha komzila ngezikhathi ezihlukene zokubamba, idizayini ye-EasyReal ivumelana nezimo ukuze kuzuzwe ukulingiswa kwenqubo okuhlukahlukene ngokuvumelana nezidingo eziyingqayizivele ze-R&D zekhasimende ngalinye.
•Ukwenza ngokwezifiso:Ukugeleza komsebenzi okwenzelwe wena okwenzelwe izigaba ezithile zomkhiqizo. I-EasyReal ingenza ngokwezifiso imigqa yokushayelaimikhiqizo yobisi, okukhishwe kwezitshalo, iziphuzo ze-tea-dairy fusion, ubisi olunamantongomane, nokunye - ukuqinisekisa ukuthi okokusebenza kuhlangabezana nezidingo zokucubungula eziqondile zesicelo. Leli zinga lokwenza ngokwezifiso lisheshisa ukuqanjwa kabusha ezigabeni ze-niche njengezinye izindlela zobisi ezisekelwe esitshalweni neziphuzo ezisebenzayo.
•Ukusekela kokuphela kuya ekupheleni:Ukusekelwa okuphelele okuvela ekufakweni ngokusebenzisa ukusebenza. I-EasyReal ihlinzeka ngokusethwa kwendawo kanye nokuqeqeshwa kwamaqembu amaklayenti, kanye nemibhalo enemininingwane yokuthobela (ehlangabezana namazinga e-ISO kanye ne-GMP). Lokhu kusekelwa kokugcina kunikeza ozakwethu ukuzethemba ekuthobeleni amasistimu nemithetho yekhwalithi kusukela esigabeni sokuhlola.
•Ukusebenza Kwezindleko:Izitshalo zokuhlola ze-EasyReal ziletha ukusebenza okuphezulu ngenani eliphansi - cishe30% izindleko zokusebenza eziphansikunamasistimu akhiqizwe aseYurophu afanayo. Ukusetshenziswa kahle kwamandla, ukumosha okuncane, kanye nephuzu lentengo elifinyelelekayo lisho imbuyiselo esheshayo yokutshalwa kwezimali kwezikhungo ze-R&D. Izinkampani zingasungula izinto ngendlela engabizi kakhulu ngaphandle kokudela amandla noma ikhwalithi.
Mayelana ne-Shanghai EasyReal
I-Shanghai EasyReal Machinery Co., Ltd. iyinhlangano Kazwelonke Yobuchwepheshe Bezobuchwepheshe obukhethekile esebenza ngezinga lelebhu kanye nezixazululo zokucubungula ukudla esikalini somkhakha womhlaba wonke wokudla neziphuzo. Amasistimu e-EasyReal aqinisekisiwe nge-ISO 9001 futhi aqashelwa ngobunjiniyela obunembayo nokwethembeka emazweni angaphezu kwama-30. Izitshalo zomshayeli wenkampani i-UHT/HTST nemishini ehlobene nazo zidume ngokuguquguquka nokunemba kwazo, okuvumela ucwaningo olusezingeni eliphezulu kubuchwepheshe bobisi, ukuthuthukiswa kwesiphuzo, kanye nokucubungula i-aseptic.(Hlola i-EasyRealI-UHT/HTST-DSI Pilot Plantkuwebhusayithi yenkampani ukuze uthole imininingwane eyengeziwe.)
Ngobambiswano:
Ucingo: +86 15711642028
Email:jet_ma@easyreal.cn
Iwebhusayithi: www.easireal.com
Xhumana no: Jet Ma, uMqondisi Wokumaketha we-EasyReal Global
Isikhathi sokuthumela: Sep-18-2025
