Ulayini Wokucubungula Kakhukhunathi
Lo mugqa wezimboni uletha ubisi lwekakhukhunathi olunevolumu ephezulu kanye nokukhiqizwa kwamanzi kubakhiqizi beziphuzo nezithako.
Ama-opharetha afaka ukhukhunathi osususiwe ohlelweni, olusika, lukhiphe amanzi, futhi luhlukanise amanzi ne-pulp.
Ingxenye yobisi igaya bese icindezela i-kernel ngaphansi kokushisisa okulawulwayo ukuze ikhulule ukhilimu kakhukhunathi.
Izinzwa ezivaliwe ziqapha ingcindezi, izinga lokushisa kuzo zonke izigaba.
Isistimu emaphakathi ye-PLC ilawula izigaba zokufudumeza, ukupholisa, nokuvala inzalo.
Ama-HMI wesikrini esithintwayo avumela opharetha ukuthi basethe izinga lokushisa, ingcindezi, bahlole amathrendi, futhi balandelele amarekhodi okukhiqiza.
Imijikelezo ye-CIP ezenzakalelayo ihlanza izindawo zokuthintana zensimbi engagqwali ngemva kokushintsha ngakunye ngaphandle kokudiliza amapayipi noma amathangi.
Wonke amapayipi asebenzisa i-sanitary 304/316 insimbi engagqwali, ama-gasket ebanga lokudla, kanye nokufakwa kwe-clamp esheshayo ukuze kugcinwe kuphephile.
Isakhiwo silandela i-modular logic.
Ingxenye ngayinye—ukulungiselela, ukukhipha, ukuhlunga, ukumisa, ukuvala inzalo, nokugcwalisa—isebenza njengeyunithi ezimele.
Unganweba okukhiphayo noma wengeze ama-SKU amasha ngaphandle kokumisa umugqa oyinhloko.
Ngenxa yalokho, amafekthri athola ikhwalithi yomkhiqizo eqinile enesikhathi esincane sokuphumula.
Izitshalo zokucubungula ubisi lwezimboni zikakhukhunathi zisebenza emikhakheni eminingi:
• Amafekthri eziphuzo afaka ibhodlela lamanzi kakhukhunathi amsulwa noma iziphuzo ezinephunga elimnandi.
• Abacubungula ukudla abakhiqiza ukhilimu kakhukhunathi ka-ayisikhilimu, ibhikawozi, nezisekelo zama-dessert.
• Thumela amayunithi apakisha ubisi lwe-UHT namanzi ezimakethe zomhlaba wonke nezimakethe ze-HORECA.
• Abahlinzeki bezithako abanikeza ezinye izindlela zobisi kanye nokwakheka kwe-vegan.
Imboni ngayinye ibhekene nokuhlolwa okuqinile kwenhlanzeko, ukunemba kwelebula, nempilo yeshelufu.
Lo mugqa ugcina amarekhodi edatha yezinga lokushisa neqoqo, okukusiza ukuthi uphumelele ukuhlola ukuthobela kwe-ISO ne-CE kalula.
Ama-valve azenzakalelayo nezindlela zokupheka ezihlakaniphile zinciphisa iphutha lomsebenzisi, okusho ukuthi izikhalazo zamakhasimende ezimbalwa kanye nokulethwa okuqinile.
Ubisi lukakhukhunathi namanzi kunezingozi eziyingqayizivele.
Aphatha ama-enzyme emvelo kanye namafutha awonakele ngokushesha lapho eshiswa ngokungalingani.
I-viscosity ishintsha ngokushesha ngokushisa, ngakho-ke, uma ukucutshungulwa kukude, izinto zokusetshenziswa zidinga ukupholiswa ngokushesha futhi zigcinwe emazingeni okushisa aphansi ukuze kugwenywe i-rancidity ebangelwa ukucubungula isikhathi eside.
Lo mugqa wokukhiqiza wezimboni usebenzisa i-homogenizer ukuqinisekisa ukusatshalaliswa okulinganayo kwamafutha obisi lukakhukhunathi.
I-Adopt Vacuum de-aeration isusa amabhamuza omoya abangela ukukhishwa kwe-oxidation nokulahlekelwa ukunambitheka.
Adopt Tubular UHT Sterilizer ukuze uqinisekise ukuvalwa okusebenzayo kwemikhiqizo
Ithangi ngalinye linamabhola okufutha e-CIP okubulala amagciwane futhi asuse izinsalela zamafutha ngemva kokukhiqizwa.
Umphumela uba umphumela ohlanzekile, ongashintshi ogcina umbala omhlophe kakhukhunathi nephunga elimnandi.
Qala ngokukhipha kwakho okuqondiwe.
Isibonelo, i-shift yamahora angu-8 ku-6,000 L/h iletha ≈ amathani angu-48 obisi lukakhukhunathi ngosuku.
Khetha umthamo wezinto zokusebenza ukuze uhambisane nosayizi wemakethe yakho kanye nengxube ye-SKU.
Amapharamitha angukhiye afaka:
• Indawo yokudlulisa ukushisa nebanga levacuum kusibulali magciwane.
• Uhlobo lwe-agitator (uhlobo lwe-scraper lwemigqa kakhilimu; i-high-shear yobisi).
• Amadayimitha amapayipi nama-valve amaningi asekela i-CIP ezenzakalelayo kanye nokushintshashintsha okusheshayo.
• Indlela yokugcwalisa (isikhwama se-aseptic, ibhodlela lengilazi, ikani, noma i-PET).
Sincoma ukuqinisekiswa komshayeli ngaphambi kwesakhiwo sokugcina ukuze kuqinisekiswe ibhalansi yokushisa kanye nenzuzo.
Onjiniyela bethu babe sebelinganisa isistimu kuze kufike ekugxilweni kwakho kwemboni kanye nohlelo lokusebenzisa.
1. Ukudla Okungahluziwe kanye Nokuhlunga
Izisebenzi zilayisha ukhukhunathi okhishwe amakhoba ebhandeni lokuphakela.
2. Ukuqhekeka nokuqoqwa kwamanzi
Umshini wokumba uvula izimbobo zikakhukhunathi ukuze ukhiphe amanzi futhi uwaqoqe ethangini lokugcina ukuze ugweme uthuli.
3. Ukuhlungulwa Kwe-kernel Nokugeza
Inyama kakhukhunathi iyacwecwa, igezwe, futhi ihlolwe ukuthi ayinamabala ansundu ukuze igcine umbala wayo wemvelo omhlophe.
4. Ukugaya Nokucindezela
Izigayo ezinesivinini esikhulu zichoboza i-pulp ibe yizinhlayiya ezincane, bese umshini wokunyathelisa ukhipha isisekelo sobisi lukakhukhunathi.
5. Ukuhlunga kanye Nokulinganisa
Izihlungi zisusa imicu kanye nezinto eziqinile. Ama-opharetha alungisa okuqukethwe kwamafutha ngokuya ngokucaciswa komkhiqizo.
6. I-Homogenization kanye ne-De-aeration
Ubisi ludlula ku-homogenizer enengcindezi ephezulu kanye ne-vacuum deaerator ukuze kunzinziswe ukuthungwa nokukhipha umoya. Lawa mayunithi angaxhunywa emgqeni nesibulala-magciwane ukuze kusetshenziswe i-homogenization eqhubekayo kanye nokukhipha umoya.
7. Ukuvala inzalo
Izibulala-magciwane ezishubhu zishisisa ubisi ku-142 °C imizuzwana emi-2–4 (UHT). Izibulali magciwane zeshubhu ku-tube ziphatha imigqa yokhilimu wamafutha aphezulu kanye ne-viscosity ephezulu.
8. Ukugcwalisa
Umkhiqizo uphola ufike ku-25-30 °C futhi ugcwaliswa kusetshenziswa isigcwalisi se-aseptic.
9. I-CIP kanye Noshintsho
Ngemuva kweqoqo ngalinye, uhlelo lusebenzisa umjikelezo we-CIP ozenzakalela ngokugcwele ngokuhlanzwa kwe-alkaline ne-asidi ukuze kugcinwe inhlanzeko futhi kuncishiswe isikhathi sokuphumula.
10. Ukuhlolwa Kokugcina Nokupakisha
I-inline viscosity kanye namamitha e-Brix aqinisekisa ukuvumelana ngaphambi kokufakwa kwamabhokisi namapalletizing.
Inqubo efanayo eyinhloko iyasebenza emigqeni yokukhiqiza amanzi kakhukhunathi, ngokulungiswa okuncane ebangeni lesihlungi kanye nezinga lokushisa lokuvala inzalo ukuze kulondolozwe ama-electrolyte emvelo.
1. Umshini Wokubhoboza Kakhukhunathi kanye noMqoqi Wamanzi
Umshini wokubhoboza ubhoboza imbobo encane kuphela kukhukhunathi, ugcine kokubili amanzi nembewu kuqinile ngangokunokwenzeka.
Ishaneli yensimbi engagqwali iqoqa amanzi kakhukhunathi ngaphansi kwesivalo esivaliwe ukuze kuvinjwe amagciwane noma uthuli.
Lesi sinyathelo sivikela ukunambitheka kwemvelo ngaphambi kokukhipha okuyinhloko.
2. I-Coconut Milk Extraction Isigaba
Lesi sigaba sihlanganisa igrinder kanye ne-juice screw presser.
Ihlephula inyama kakhukhunathi ibe yizinhlayiya ezincane futhi isebenzisa umshini wokucindezela isikulufu ukukhama ubisi lukakhukhunathi.
Uma kuqhathaniswa nokunyathelisa okwenziwa ngesandla, ithuthukisa okukhiphayo ngaphezu kuka-30% futhi igcina amazinga amafutha engaguquki.
3. I-Filtration kanye ne-Centrifuge System yamanzi kakhukhunathi
Isihlungi semeshi esinezigaba ezimbili sisusa imicu emikhulu emanzini kakhukhunathi.
Khona-ke, i-disc centrifuge ihlukanisa izingxenye zamanzi, amafutha alula, nokungcola.
Lokhu kuhlukaniswa kuthuthukisa ukucaca komkhiqizo wamanzi kakhukhunathi.
4. I-Homogenizer
Umshini wokucubungula ubisi lwekakhukhunathi uhlanganisa i-homogenizer ephezulu yokucindezela ukuzinzisa i-emulsion.
Ngengcindezi engu-40 MPa, iphula ama-fat globules abe yizinhlayiya ezinosayizi omncane.
Ubisi luhlala bushelelezi futhi aluhlukani ngesikhathi sokugcinwa.
Lesi sinyathelo siyisihluthulelo sokuzinza kweshalofu eziphuzweni zikakhukhunathi.
5. UHT Sterilizer
Ukukhetha isibulali magciwane se-tubular noma isibulala-magciwane se-tube-in-tube kuncike ekuphumeni komkhiqizo.
Amanzi kakhukhunathi adinga ukushisa okuthambile ukuze agcine iphunga elimnandi; ukhilimu kakhukhunathi udinga ukushisa okusheshayo ukuze ugweme ukuvutha.
Ukulawula kwe-PLC kugcina izinga lokushisa lingaphakathi kuka-±1 °C we-setpoint.
Idizayini yokubuyisela amandla e-sterilizer ye-tubula isiza amaklayenti ehlise izindleko zokusebenza.
6. Umshini Wokugcwalisa I-Aseptic
Umshini wokucubungula amanzi kakhukhunathi uqeda ngesistimu yokugcwalisa oyinyumba.
Zonke izindlela zomkhiqizo zenziwe nge-SUS304 noma i-SUS316L yensimbi engagqwali.
Ingasebenza nesibulala-magciwane ndawonye ukuze ibone i-CIP esemgqeni kanye ne-SIP.
Lokhu kuqinisekisa impilo yeshalofu ende ngaphandle kwama-preservatives.
7. Uhlelo Lokuhlanza lwe-CIP
I-CIP skid ezenzakalelayo ihlanganisa amanzi, i-alkali, ne-asidi ukuhlanza amathangi namapayipi.
Isebenzisa imijikelezo echaziwe ngokugeleza, isikhathi, nokulawula izinga lokushisa.
Ama-opharetha akhetha izindlela zokupheka ku-HMI futhi abone ukuqhubeka kwesikhathi sangempela.
Le nqubo inciphisa isikhathi sokuhlanza ngo-40% futhi igcina wonke umshini wokucubungula kakhukhunathi ulungele inqwaba elandelayo.
Izimboni zingasebenzisa imithombo ehlukene kakhukhunathi ngaphandle kokushintsha umugqa oyinhloko.
Amakhukhunathi amasha, aqandisiwe, noma acutshungulwe kancane wonke alingana nesigaba sokulungiselela esifanayo.
Izinzwa zilungisa isivinini nokushisisa ukuze kufane nokuqinile kwento ngayinye nokuqukethwe uwoyela.
Ungaphinda usebenzise izinhlobo eziningi zokuphumayo:
• Amanzi kakhukhunathi ahlanzekile ku-PET, ingilazi, noma i-tetra-pack.
• Ubisi lukakhukhunathi nokhilimu wokupheka noma ama-dessert.
• Isizinda sikakhukhunathi esigxilile sokwakhiwa kabusha kwezimakethe ezithunyelwa ngaphandle.
• Iziphuzo ezixutshwe nejusi yezithelo noma amaprotheni ezitshalo.
Ukufakwa kokushintsha ngokushesha kanye nama-valve amaningi azenzakalelayo kunciphisa isikhathi sokuphumula ngesikhathi sokushintsha kwe-SKU.
Lokho kuvumelana nezimo kusiza izitshalo ukuthi zihlangabezane nesidingo sesizini futhi zithuthukise ukusetshenziswa kokukhiqiza.
Uhlelo lwe-PLC ne-HMI lwakha ubuchopho bomugqa wonke.
Abasebenzisi bangalayisha izindlela zokupheka ezichazwe ngaphambilini zobisi noma imikhiqizo yamanzi futhi baqaphe ithangi ngalinye kanye nokupompa ngesikhathi sangempela.
Izici ezihlakaniphile zifaka:
• Isikrini esithintwayo esimaphakathi esinamagrafu ethrendi nedatha yeqoqo.
• Ukufinyelela okusekelwe endimeni kwabaqhubi, abaqondisi, nabasebenzi abalungisayo.
• Isixhumanisi se-Ethernet sokuqapha okukude nosekelo lwesevisi.
• Ukulandelela ukusetshenziswa kwamandla namanzi kuqoqo ngalinye.
Izikhiya ezizenzakalelayo zigcina izenzo ezingaphephile ekusebenzeni, okuvikela kokubili umkhiqizo nokokusebenza.
Ulayini uhlala uzinzile kuwo wonke amashifu, ngisho nokuqeqeshwa komsebenzisi okulinganiselwe.
I-EasyReal isekela iphrojekthi yakho kusukela kumqondo kuya ekuthunyelweni.
Ithimba lethu lifunda ifomula yomkhiqizo wakho, ukupakishwa, kanye nesakhiwo sokusetshenziswa ukuze lidizayine inqubo elinganiselayo.
Siletha:
• isakhiwo kanye nomklamo we-P&ID.
• Ukunikezwa kwezisetshenziswa, ukufakwa, kanye nokusetshenziswa endaweni.
• Ukuqeqeshwa komsebenzisi, izingxenye eziyisipele, nesevisi ekude yesizini yakho yokuqala yokukhiqiza.
Imboni ngayinye yokucubungula ubisi lukakhukhunathi ilandela izindinganiso zomhlaba wonke zokuhlanzeka nokuphepha, ngezitifiketi ze-CE ne-ISO.
Izimboni zase-Asia, e-Afrika, naseLatin America sezivele zisebenzisa imigqa ye-EasyReal ekhiqiza izinkulungwane zamalitha ngehora lobisi lukakhukhunathi namanzi nsuku zonke.
Xhumana nathi ukuze uxoxe ngomthamo ohlosiwe kanye nesitayela sokupakisha.
Sizokusiza ukuthi ulungiselele umshini olungile wokucubungula kakhukhunathi ukuze ukale umkhiqizo wakho kahle.
Izigaba zemikhiqizo
