Nge-18 kaSeptemba 2025-IShanghai EasyReal Machinery Co., Ltd.(inkokeli yehlabathi kwizisombululo zokutya okuhlangeneyo kunye neziselo) ibhengeza ukufakela okuyimpumelelo, ukugunyaziswa, kunye nokwamkelwa komthengi komgangatho ophezulu.I-UHT/HTST-DSI Pilot Plantkwinkulumbuso yezithako zaseBrazil,UKUTYA KWEVILAC. Igqitywe nge-14 kaSeptemba 2025, le nkqubo ye-R&D egqwesileyo ixhobisa i-VILAC ukukhawulezisa uphuhliso lwemveliso kubisi, isiselo, kunye nokuveliswa kokutya okusebenzayo ngokuchaneka okungazange kubonwe ngaphambili kunye nokusebenza kakuhle.
Inkqubo ye-UHT/HTST yelebhu ye-EasyReal (ekhohlo) edityaniswe nemodyuli ye-Direct Steam Injection (DSI) kunye ne-aseptic filling isolator (ekunene). Lo matshini wokulingwa obambeneyo wenza ukuba amaqela e-R&D akwazi ukulinganisa isikali esipheleleyo sokusetyenzwa kobushushu obuphezulu kunye nopakisho olungenazintsholongwane kwiibhetshi ezincinci. Uyilo lweyunithi lubonisa iimeko zokuvala inzala kwimizi-mveliso, nto leyo evumela uvavanyo oluchanekileyo lwemixube emitsha yobisi nesiselo.
Isishwankathelo seProjekthi
I-VILAC FOODS – idume ngelifa leminyaka engama-20 kwizithako zobisi ezikumgangatho ophezulu- ikhethe isityalo esilingwayo se-EasyReal ukuze siguqule amandla ayo e-R&D kunye nokukhawulezisa izinto ezintsha. Inkqubo idibanisa iitekhnoloji ezininzi eziphambili ukulinganisa ukusetyenzwa komgangatho weshishini kwisikali sokulinga:
•Ukuguquguquka kokuNzala kathathu:Itshintsha ngaphandle komthungo phakathi kwePasteurization eqhelekileyo,HTST(Ixesha elifutshane lobushushu obuphezulu), kunyeUHT(I-Ultra-High-Temperature) iindlela zokuvala inzala ngokuchaneka kwe-thermal ehamba phambili kwishishini (± 0.3 °C ukulawula ukuya kwi-152 °C). Esi sixhobo semowudi kathathu siqinisekisa ukusetyenzwa okuchanekileyo kuluhlu olubanzi lweemveliso kunye neeparamitha zovavanyo.
•I-DSI Innovation:Ibandakanya umgangatho wehlabathiUkutofa ngokuNgqongileyo ngomphunga (DSI)imodyuli yokufudumeza okuthe kratya kweemveliso. I-DSI itshisa ngokukhawuleza ulwelo ngokutofa umphunga wokupheka, othikunciphisa uxinzelelo lwe-thermal kwizithako ezibucayi(njengeeprotheni kunye nee-enzymes) ngelixa uqinisekisa ukupheliswa ngokupheleleyo kwe-pathogen. Oku kuthetha ukuba iinxalenye eziethe-ethe (umz. izondlo, incasa) zigcinwa ngcono kunokufudumala okuqhelekileyo okungathanga ngqo.
•I-GEA Homogenization:Ibonisa ubunjineli baseTaliyanei-aseptic high-pressure homogenizer(ukusuka kwi-GEA) enokuthi isetyenziswe kokubini kumgca ongasentla kunye nosezantsi kumlambo kwi-homogenization eyinyumba. Oku kubalulekile ekufezekiseni ukufana, <1 µm ubungakanani bokuhanjiswa kobungakanani bamasuntswana kunye noburhabaxa obugudileyo kwimveliso yobisi kunye nemveliso yezityalo, iqinisekisa ukuhambelana kwemveliso engenakulinganiswa kunye nokuvakala komlomo.
•Isakhono sokuzalisa iAseptic:Idibeneyoikhabhathi yokuzalisa i-aseptic(i-isolator) ivumela iqela le-VILAC ukuba liqhube ulingo lokupakisha olungangcolisekiyo lwemixube emitsha. Oku kuthetha ukuba iibhetshi ezincinci zovavanyo lobisi okanye iimveliso zesiselo zinokuzaliswa phantsi kweemeko ezingeyontsholongwane, nto leyo eyenza ukuba uvavanyo lwe-shelf yobomi bokwenyani kunye novavanyo lomgangatho ngaphandle komngcipheko wosulelo.
Ukuphumelela kwezobuGcisa kunye neeNzuzo zoMxumi
Lo mzi-mveliso ulingwayo uzisa impumelelo emininzi yobugcisa ethi incede ngokuthe ngqo uphando lwe-VILAC FOODS kunye neenzame zophuhliso lwemveliso. Izibonelelo eziphawulekayo ziquka:
•Ukulungiswa okuguquguqukayo:Iphatha uluhlu oluguquguqukayo lweemveliso-ukusuka kubisi lwemveli lobisi kunye nobisi olusekwe kwizityalo ukuya kwiziselo zekofu, iziselo zeprobiotic, kunye nezinye iziselo ezisebenzayo-5–40 L/hibhetshi iyabaleka. Uyilo lweemodyuli luvumela uhlengahlengiso olukhawulezileyo lwamacandelo ukulungiselela iintlobo ezahlukeneyo zeemveliso kunye neeparamitha zokusetyenzwa, ukubonelela ngokuguquguquka okukhulu kwizilingo ze-R&D.
•Ukuchaneka kweDSI:Inkqubo yesitofu esithe ngqo se-steam ishushumbisa iimveliso phantse kwangoko, inciphisa kakhulu ixesha lokuvezwa kobushushu. Yonakunciphisa uxinzelelo lwe-thermal kwizithako ezibucayi(umz. iiprotheyini, ii-enzymes), ukuthintela ukuthotywa kwencasa okanye ukulahleka kwezondlo, ngelixa uqinisekisa ukuvala inzala ngokupheleleyo (ukunciphisa i-pathogen ukuya kumanqanaba akhuselekileyo). Olu lawulo luchanekileyo lwe-thermal lunenzuzo ngakumbi kwi-probiotic kunye ne-high-protein formulations evakalelwa kubushushu.
•IHomogenization Mastery:Nge-homogenizer edibeneyo yoxinzelelo oluphezulu, inkqubo ifezekisa ubungakanani obukhethekileyo be-particle (ngokuqhelekileyo<1µm) kunye ne-emulsion efanayo kwimveliso yokugqibela. Eli nqanaba le-homogenization liguqulela kuukuhambelana kwemveliso engahambelaniyo-umgangatho obalulekileyo wezinto zobisi, i-emulsions esekelwe kwizityalo, kunye nasiphi na isiselo apho ukuthungwa kunye nokuzinza kubaluleke kakhulu. Isiphumo kukuvakala komlomo othambileyo kunye nozinzo oluphuculweyo lwezondlo kunye nezongezo kwiiresiphi zovavanyo ze-VILAC.
•Ubuchule beSixhobo:Iyunithi yokulinga yenzelwe inkunkuma encinci kunye nokuphuma ngokukhawuleza. Ifuna kuphela umthamo omncinci wemveliso (engaphantsi kwe-3 L) ukuqhuba iimvavanyo kwaye ufikelele kwiimeko ezizinzileyo zokuvala inzala ngokukhawuleza, ukuzuza uzinzo olupheleleyo lwe-thermal ngaphantsi kwemizuzu eyi-15. Oku kusebenza kakuhle kukhokelela40% ngaphantsi kwenkunkuma yezinto ekrwadaxa kuthelekiswa neenkqubo eziqhelekileyo, ukugcina izithako ezibiza kakhulu ngexesha lovavanyo. Ukuhamba ngokukhawuleza kunye nokwakhiwa kwe-clean-in-place / steam-in-place (CIP / SIP) imijikelezo iphinda icuthe ixesha lokuphumla phakathi kwezilingo. Ngokubanzi, i-VILAC inokuqhuba izilingo ezininzi ngezixhobo ezimbalwa, ikhawulezisa umjikelo we-R&D.
“Lo mzi-mveliso ulingwayo uguqula umbhobho wethu wokuyila, kwaye ukusebenza kwezixhobo kuyamangalisa!Itekhnoloji ye-EasyReal ye-DSI kunye ne-GEA homogenizer zisivumela ukuba senze izinto ezigqibeleleyo kunye nezondlo kwiimveliso ezimiselwe ukuthengiswa kwehlabathi – lonke eli xesha sidibana neyona migangatho ingqongqo yomgangatho waseBrazil,” yaphawula i-VILAC FOODS' R&D Lead ngexesha lovavanyo lokwamkelwa.
Impembelelo yobuchule kwi-VILAC FOODS
Ngokuphumeza inkqubo ye-EasyReal yokulingwa ephucukileyo ye-UHT/HTST-DSI, i-VILAC FOODS ifumana iingenelo ezibalulekileyo zobuchule ezomeleza ukhuphiswano lwayo:
•URhwebo oluKhawulezileyo:Ukuqulunqwa kwe-R&D kunye nemijikelo yovavanyo50–60% ngokukhawuleza, ngokumangalisayo ukunciphisa ixesha elifunekayo ukuphuhlisa iimveliso zobisi ezintsha kunye neziselo. Obu buchule buvumela i-VILAC ukuba iphendule ngokukhawuleza kwiindlela zentengiso ezivelayo kunye neemfuno zabathengi, ukufumana iimveliso ezintsha zokuthengisa ngeqhezu lexesha.
•Ukuthobela Ukulungelelaniswa kokuThunyelwa ngaphandle:Iinkqubo zeplanti yokulinga zihambelana ngokupheleleyo nemigangatho yamazwe ngamazwe (isixhobo siqinisekisiwe nge-CE kwaye sixhasa iinkqubo ze-FDA / ISO), ukuqinisekisa ukuba iimveliso eziphuhlisiwe ziya kuhlangabezana nemigaqo engqongqo ye-EU, i-US, i-Mercosur, kunye nezinye iimarike. Oku kuthotyelwa komgangatho wokuthumela ngaphandle ukusuka kwinqanaba le-R&D kunika i-VILAC ukuzithemba ekunyuseni iiresiphi eziyimpumelelo kwihlabathi jikelele ngaphandle kwemiqobo elawulayo.
•I-Scalability engenamthungo:Inkqubo ngokuchanekileyoiphindaphinda iimeko zokusetyenzwa kwamashishinikwisikali esincinci, esibeka emngciphekweni isikali ukuya kwimveliso epheleleyo. Uqulunqo kunye neeparamitha zenkqubo eziphuculweyo kwiplanti yokulinga zinokuguqulelwa ngokuthe ngqo kwimizila ye-VILAC. Oku kukhula kuthetha ukothuka okumbalwa ngexesha lokunyuswa kwesikali kunye notshintsho olugudileyo ukusuka kwiprototype ukuya kwimveliso yobuninzi.
Ngokubanzi, isityalo sokulinga i-EasyReal sisebenza njengeI-catalyst yesicwangciso sokutya sokutya se-VILAC, ivumela inkampani ukuba ibe nguvulindlela kwizisombululo ezitsha zobisi-teknoloji ngelixa iphakamisa imigangatho ephezulu yesayensi yokutya kunye nokhuseleko. I-VILAC FOODS ngoku ibekwe phambili kwitekhnoloji yobisi kunye nokutsha kwesiselo esisebenzayo eBrazil nangaphaya, isebenzise eli qonga lokuqhuba uphuhliso lwemveliso kunye nokukhula.
Kutheni i-Global Innovators Khetha i-EasyReal
Iinkqubo zokulinga ze-Shanghai EasyReal ziye zaba lukhetho lwabaqalisi abaphambili be-R&D kwihlabathi liphela. Izizathu eziphambili ziquka:
•Ukudityaniswa kwe-Cutting-Edge:Uyilo oluphambili lwesityalo esilingwayo esidibanisa iindlela ezininzi zokusetyenzwa kwe-thermal (UHT kunye ne-HTST yokuvala inzala, kokubini ngokungathanga ngqo nange-DSI)ngaphakathi kwenkqubo enye compact, ecaleni kwe-homogenization edibeneyo eyinyumba. Oku kudityaniswa konke-kwinye kwenza ukulinganisa inkqubo ebanzi kwiqonga elinye.
•Uyilo lweModyuli:A kakhuluuyilo lwemodyuliivumela abasebenzisi ukuba batshintshe ngokukhululekileyo okanye badibanise iimodyuli ezisebenzayo ezahlukeneyo njengoko kufuneka. Nokuba yongeza aImodyuli yeDSI, ukutshintshisa ukutshintshiselana kobushushu, okanye ukujikeleza kwakhona ukuhamba kwamaxesha ahlukeneyo okubamba, ukuyila kwe-EasyReal ukulungelelanisa ukufezekisa ukulinganisa iinkqubo ezahlukeneyo ngokweemfuno ezizodwa ze-R & D zomthengi ngamnye.
•Ukulungiselela:Ukuhamba komsebenzi okulungelelanisiweyo okulungiselelwe iindidi zemveliso ethile. I-EasyReal inokwenza ngokwezifiso imigca yokulingaiimveliso zederi, i-botanical extracts, i-tea-dairy fusion drinks, i-nut-based milks, kunye nokunye-ukuqinisekisa ukuba isixhobo sihlangabezana neemfuno zokucubungula ezichanekileyo zesicelo. Eli nqanaba lokwenziwa ngokwezifiso likhawulezisa ukutsha kumacandelo e-niche afana nezityalo ezizezinye zobisi kunye neziselo ezisebenzayo.
•INkxaso yokuya esiphelweni:Inkxaso ebanzi ukusuka kufakelo ngokusebenza. I-EasyReal ibonelela ngokusekwa kwendawo kunye noqeqesho lwamaqela abaxumi, kunye namaxwebhu okuthotyelwa aneenkcukacha (edibana ne-ISO kunye nemigangatho ye-GMP). Le nkxaso yokuphela ukuya ekupheleni inika amaqabane ukuzithemba ekubambeleleni kwiinkqubo ezisemgangathweni kunye nemimiselo ukusuka kwinqanaba lokulinga.
•Ukusebenza kakuhle kweendleko:Izityalo ezilingwayo ze-EasyReal zihambisa ukusebenza okuphezulu ngexabiso eliphantsi – ngokurhabaxaIindleko zokusebenza eziphantsi ngama-30%.kuneendlela ezithelekisekayo ezenziweyo zaseYurophu. Ukusetyenziswa kwamandla ngokufanelekileyo, inkcitho encinci, kunye nexabiso elifikelelekayo lithetha imbuyekezo ekhawulezayo kutyalo-mali lwamaziko e-R&D. Iinkampani zingenza izinto ezintsha ngeendleko ezisebenzayo ngaphandle kokuncama amandla okanye umgangatho.
Malunga neShanghai EasyReal
I-Shanghai EasyReal Machinery Co., Ltd. liShishini leSizwe loBuchwephesha obuPhezulu obugqwesa kwilebhu yesikali kunye nesikali sokulinganisa izisombululo zokwenziwa kokutya kwishishini lehlabathi lokutya nesiselo. Iinkqubo ze-EasyReal ziqinisekisiwe nge-ISO 9001 kwaye zamkelwa ngobunjineli obuchanekileyo kunye nokuthembeka kumazwe angaphezu kwama-30. Izityalo ze-UHT/HTST zenkampani kunye nezixhobo ezinxulumene nazo zaziwa ngokuguquguquka kwazo kunye nokuchaneka, okwenza ukuba uphando oluphezulu kwitekhnoloji yobisi, uphuhliso lwesiselo, kunye nokusetyenzwa kwe-aseptic.(Jonga i-EasyRealI-UHT/HTST-DSI Pilot Plantkwiwebhusayithi yenkampani ngeenkcukacha ezithe vetshe.)
NgeNtsebenziswano:
Ifowuni: +86 15711642028
Email:jet_ma@easyreal.cn
Iwebhusayithi esemthethweni: www.easireal.com
Qhagamshelana: Jet Ma, EasyReal Global Marketing Director
Ixesha lokuposa: Sep-18-2025
