Umgca Wokucubungula iLychee (iLitchi)
Inkqubo yokucubungula i-lychee ye-EasyReal igcina ivumba lendalo kunye nexabiso lesondlo lesi siqhamo sithambileyo sasetropiki. Iinjineli zethu ziyila umgca ukuze zikwazi ukusingatha umthamo omkhulu ngelixa zikhusela ukuqina kwesiqhamo ngexesha lokukhupha imbewu nokusisusa.
Siqala ngeenkqubo zokuhlamba amaqamza ukususa ukungcola komphezulu, kulandele ukuhlunga iirola kunye nokondla ngobunono i-conveyor. Isikhululo sokuxobula kunye nokugalela imingxuma sisebenzisa iiblade okanye izixhobo zokusika ukwahlula imbewu kunye neqokobhe. Amanyathelo alandelayo ayahluka ngokuxhomekeke kwinjongo yemveliso yakho.
Kwijusi, inkqubo yethu yokukhupha iquka umatshini wokugaya i-lychee, unyango lwee-enzyme, ukwahlukanisa, njl. Isusa intsalela ye-fibrous ngelixa igcina incasa. Kwi-puree/pulp, silungisa ubungakanani be-screen mesh kwaye sisebenzisa i-vacuum deaerators ukukhusela umbala kunye nokunciphisa i-oxidation.
Imigca yeziqhamo ezikwizitini ibandakanya ukulungiswa kwesiraphu yeswekile, ukususwa kwe-vacuum, kunye nokuzaliswa kwetin ngokuzenzekelayo. Kuzo zonke iimveliso, sinikezela ngee-sterilizers zetyhubhu okanye iityhubhu, iinkqubo zokuzalisa ezingasebenzi kakuhle okanye ezishushu, kunye ne-CIP ezenzekelayo ukuze kube lula ukuyicoca.
Lo mgca wonke ulawulwa nge-PLC kunye ne-touch-screen interface. Ungajonga amazinga okuhamba, ubushushu, ii-sterilization curves, kunye ne-veeding ngexesha langempela. Nokuba uvelisa i-500kg/h okanye iitoni ezili-10 ngeyure, sinikezela ngoyilo lweemodyuli ukuze lulinganiswe njengoko kufuneka.
Ivumba elimnandi leentyatyambo zeLychee kunye nobume obumuncu kwenza ukuba ithandwe kwiindidi ezininzi zeemveliso. Izisombululo zokucubungula ze-EasyReal zikunceda ukuba ukhonze iimarike zehlabathi ezifunwa kakhulu:
•Ii-lychees ezifakwe kwi-syrup: Imveliso yakudala yokuthengisa nokupheka. Sizenzela ngokuzenzekelayo inkqubo yokugquma, ukususa imbewu, kunye nokuzalisa isiraphu ye-vacuum ukuqinisekisa ukuhambelana kunye nozinzo kwishelufu.
•I-Lychee juice concentrate: Ilungele izityalo ezifakwe ebhotileni okanye uthotho lwezithako. I-evaporator yethu eneziphumo ezininzi iyenza ijusi ibe manzi kwaye igcine ivumba eliphezulu kwaye ingasetyenziswa ngamandla amaninzi.
•Isiselo se-lychee se-NFC: Kwiimarike ezithengisa izinto ezibandayo okanye iziselo ezikumgangatho ophezulu, sinikezela ngeenkqubo ezingenazo ii-enzyme ukugcina incasa yendalo yesiqhamo.
•I-lychee puree: Isetyenziswa kwi-smoothies, i-ayisikhrim, iyogathi, kunye nokutya komntwana. Umgca wethu wokucubungula ulawula i-pulp viscosity kwaye unciphisa umbala we-brown.
Abasebenzisi ekujoliswe kubo baquka iimpawu zejusi, abathumeli beziqhamo ezisemathinini, abaprosesa beziqhamo zasetropiki, kunye neelebhu zophando nophuhliso. Nokuba usebenza eMzantsi-mpuma Asia, eLatin America, okanye eAfrika, silungisa uyilo ukuze luhlangabezane neemfuno zakho zeziqhamo ezingavuthwanga, umgangatho wamanzi, kunye neemfuno zokupakisha.
Ukukhetha umgca olungileyo kuxhomekeke kwimveliso yakho yokugqibela, umthamo wemihla ngemihla, kunye nohlahlo lwabiwo-mali. Siza kukukhokela kwiingongoma ezibalulekileyo zokuthatha izigqibo:
1. Uhlobo lwemveliso yokugqibela:
•Ijusiifuna ukwahlulwa, ukucocwa kunye nokubulawa iintsholongwane.
•I-Pureeifuna ukulawulwa kobume bayo
•Iziqhamo ezisemathininiifuna ukuxotyulwa, ukupheka isiraphu, kunye nokugalelwa nge-vacuum canning.
2. Ifomu yokupakisha:
•Ukuzalisa okushushukwiibhotile zePET/PP (ijusi).
•Ukuzaliswa kwe-Aseptickwi-puree yengxowa-efakwe kwi-drum okanye kwi-industrial juice.
•Itini okanye itiniukuzalisa i-lychee epheleleyo.
3. Iinketho zomthamo womgca:
• Isikali sokungena: 500–1,000 kg/h (kwiimarike zovavanyo okanye zasekuhlaleni)
• Isikali esiphakathi: iitoni ezi-2–5 ngeyure (zokusasazwa ngokwengingqi)
• Ubungakanani bemizi-mveliso: 8–15 iitoni/iyure (imveliso ethunyelwa kwamanye amazwe)
Sinikezelaizixhobo zemodyuliyokwandiswa ngokwezigaba. Zonke iinkqubo ziyahambelana nemigangatho ye-CE, FDA, okanye ye-GMP.
Kwijusi/iPuree:
I-lychee entsha → I-bubble washer → Ukwahlula iiroller → Ukuxobula kunye nokugalela imingxuma → Ukucola ijusi → Ukufuma (ukuba kuyimfuneko) → Ukunciphisa ulwelo → Ukucoca iintsholongwane → Ukuzalisa → Ukupakisha
KwiLychee ekhenkcezisiweyo kwiSiraphu:
I-lychee entsha → Isixhobo sokuhlamba amaqamza → Ukwahlula iirola → Ukuxobula kunye nokugalela imingxuma → Ukubeka imilo → Ukuzalisa isiraphu ye-vacuum → Ukuyikhupha → Ukuthungela → Ukuyithambisa → Ukuyipholisa → Ukuyilabhela
Indlela nganye isebenzisa amaqela oomatshini ahlukeneyo kunye nesantya sokuhamba. Sikunceda uyile ukuhamba okuchanekileyo okuhambelana nomgangatho wakho we-lychee eluhlaza kunye neenjongo zemveliso.
1. Umatshini wokuhlamba amaqamza eLychee
Le sixhobo sokuhlamba sisusa uthuli olungaphezulu, izibulali-zinambuzane, kunye nezinambuzane sisebenzisa ukushukuma kwamanzi kunye nokuhamba kwamaqamza omoya.
Iphakamisa iziqhamo kancinci ngesixhobo sokuhambisa i-mesh kwaye iquka inkqubo yokucoca ngokutshiza kwindawo yokuphuma. Abaqhubi banokongeza i-chlorine okanye i-ozone ukubulala iintsholongwane emanzini. Le yunithi yenziwe ngentsimbi engatyiwayo yodidi lokutya kwaye ivumela ukulungiswa kwesantya nge-inverter.
Xa kuthelekiswa neetanki zokuhlamba zemveli, i-bubble washer inciphisa ukukrweleka kwaye iphucula ucoceko.
2. Umatshini wokuxovula nokufaka iiLychee
Esi sikhululo sahlula iqokobhe eliqinileyo kunye nembewu ngaphandle kokutyumza intlama yesiqhamo.
Sinikezela ngeemodeli zoomatshini okanye ze-pneumatic ngokuxhomekeke kumthamo kunye nobukhulu be-lychee. Xa kuthelekiswa nokuxobuka ngesandla, oku kuphucula isivuno kwaye konga abasebenzi.
3. Umatshini wokucoca nokucoca iLychee
Lo matshini ukhupha i-pulp kwaye uhluze iifayibha usebenzisa izikrini ezimbini.
I-lychee ingena kwidrama ejikelezayo apho ababetheli bayityhala khona kwizikrini. Ubungakanani be-mesh buqala kwi-0.5mm ukuya kwi-2.0mm kuxhomekeke ekusebenziseni ijusi kunye ne-puree.
Iqinisekisa ukuguda okuthambileyo, isivuno esizinzileyo, kunye nokugcinwa kwencasa. Le nkqubo iyakwazi ukulungiswa kwezinye iziqhamo ezifana ne-longan okanye i-rambutan.
4. NgoLwesibinii-bularI-Sterilizer yeJusi yeLychee
I-Sterilizer isebenzisa amanzi ashushu kakhulu kwiityhubhu zangaphandle ukufudumeza ijusi ye-lychee kwiityhubhu zangaphakathi.
Ibulala ii-enzymes kunye neebhaktheriya ngelixa ikhusela incasa. Le yunithi inolawulo lobushushu, iivalvu zoxinzelelo oluzenzekelayo, kunye nokucoca i-CIP.
Kwi-puree okanye i-puree exutyiweyo, sisebenzisa i-tube-in-tube sterilizer ukuze sibulale iintsholongwane
Uluhlu lwe-EasyReal lychee luqhelelana neziqhamo eziluhlaza ezisandula ukukhiwa, ezikhenkcezisiweyo, okanye ezixotyulwe kancinci.
Ungayondla ii-lychee ezipheleleyo, iziqhamo ezifakwe imingxunya, okanye iziqhamo ezicociweyo ezifakwe kwi-vacuum. Iinkqubo zethu zokususa i-hulling kunye nokwahlula zilungelelanisa ubungakanani be-lychee, ukuqina, kunye nokumila kolusu.
Iziphumo zingatshintsha phakathi kweefomathi:
• Ukusuka kwi-puree ukuya kwijusi ngokutshintsha ubungakanani be-mesh kunye nenyathelo lenkqubo.
• Ukusuka kwiziqhamo ezisemathinini ukuya kwiziselo ze-NFC ezisandula ukupakishwa ngokusebenzisa iindlela ezahlukeneyo zokuzalisa.
• Ukusuka kwiibhotile ze-PET zengingqi ezingama-500ml ukuya kwiidrama ze-aseptic ezingama-220L ngokutshintsha izizalisi ezahlukeneyo.
Umatshini ngamnye wenzelwe ukutshintsha ngokukhawuleza. Ngolawulo lokuhamba kombane olukrelekrele kunye neepayipi eziguquguqukayo, unciphisa ixesha lokungasebenzi kwaye wonyusa uluhlu lwe-SKU.
I-EasyReal ixhobisa umgca wokucubungula i-lychee ngenkqubo yolawulo olukrelekrele oluhlanganisiweyo olusekelwe kwi-PLC (Programmable Logic Controller) kunye ne-HMI (Human-Machine Interface).
Abaqhubi balawula yonke imveliso ngokusebenzisa ujongano lwesikrini sokuchukumisa. Ungamisela amaqondo obushushu, ulawule amazinga okuhamba, ujonge ixesha lokubulala iintsholongwane, kwaye ulandelele isantya sokuzalisa ngexesha langempela. Inkqubo igcina idatha yembali ukuze ufumane iirekhodi ezilandelekayo kwaye ikuncede ulungise umgangatho webhetshi.
Sisebenzisa uphawu oluthiwa yi-Siemens PLC kunye nee-sensors zezinga lemizi-mveliso ukuze sifumane uxinzelelo, ubushushu, kunye nenqanaba. I-interface ibonisa ii-alamu eziphambili kwaye ivumela ukuqaliswa komjikelo we-CIP ngokucofa kube kanye.
Kwimigca enomthamo omkhulu, sinikezela ngoqhagamshelo olukude nge-Ethernet okanye iimodyuli ezingenazingcingo. Ungajonga ukusebenza kwemveliso eofisini yakho, ukhuphele iingxelo, okanye udibanise inkqubo ne-MES okanye i-ERP yakho.
Xa kuthelekiswa nemigca esetyenziswa ngesandla, ulawulo lwethu olukrelekrele lunciphisa iimpazamo zomsebenzisi, lunciphisa ixesha loqeqesho, kwaye lukunika umbono ocacileyo wedeshibhodi yokuguqulwa kwakho kwesiqhamo sibe yimveliso.
Kwizityalo ze-R&D okanye ze-pilot, sinikezela ngeendawo zokugcina ubushushu, amaxesha eevalvu, kunye neziphumo zemveliso.
Nokuba ujonge ukuvelisa ijusi ebhotileni, iziqhamo ezisemathinini, okanye i-lychee puree ukuze ithunyelwe kwamanye amazwe, i-EasyReal ikulungele ukuxhasa iprojekthi yakho.
Sinceda abathengi abavela kwiamazwe angaphezu kwama-30yila, ufake, kwaye usebenzise imigca yokucubungula iziqhamo eyenzelwe wena. Iqela lethu linikezela ngocwangciso loyilo lwefektri, isikhokelo seemfuno zezixhobo, ulawulo lokufakelwa, kunye neenkonzo zokugunyazisa.
Ufumana:
• Isisombululo seTurnkey esilungiselelwe imveliso yakho kunye nohlahlo-lwabiwo mali lwakho
• Izixhobo ezithobela i-CE/FDA/GMP
• Oomatshini beModular abaneendlela zokuphucula
• Amaqabane eenkonzo zehlabathi kunye nenkxaso yezixhobo ezingasetyenziswayo
• Uqeqesho lwabaqhubi kunye novavanyo lweresiphi kwi-EasyReal Lab
Izixhobo zethu sele zisebenza kwiifektri zeziqhamo ezikwimimandla yetropiki eMzantsi-mpuma Asia, kuMbindi Mpuma, eAfrika, nakuMbindi Melika. Abathengi bayawuxabisa umgangatho wethu wokwakha othembekileyo, amaxabiso akhuphisanayo, kunye nempendulo ekhawulezayo emva kokuthengisa.
Qhagamshelana nathi namhlanjeukuze ucwangcise iprojekthi yakho yokucubungula iilychee. Ndwendwela i-www.easireal.com okanye usithumelele i-imeyile ku-[email protected]Silapha ukuze senze ishishini lakho leziqhamo libe lula kwaye libe nobuchule.
