EasyReal'schubhu muchubhu inopisa yekupisainopa yakasimba uye inoshanda mhinduro yekupisa yekupisa yezvinwiwa zvakakora uye zvidimbu zvekudya. Kuvakwa kwayo kaviri-chubhu inobvumira chigadzirwa kuyerera muchubhu yemukati uku inopisa kana kutonhora utility midhiya inoyerera muganda rekunze, ichiwana yakananga pamusoro pekutsinhanisa kupisa. Iyi setup inogonesa kupisa nekukurumidza uye kutonhora, kunyangwe kune zvinonamira kana zvakanyanya viscous zvinhu zvakaita sematomatisi paste kana mango pulp.
Kusiyana neplate kana shell-and-chubhu masisitimu, iyo chubhu mudhizaini yechubhu inoderedza kuvhara njodzi uye inoshivirira huwandu hwakakura hwehukuru hwezvikamu. Iyo yakatsetseka, ine hutsanana yemukati yepasi inodzivirira chigadzirwa kuvaka uye inotsigira yakazara CIP yekuchenesa mitsetse. Iyo exchanger inogona kushanda patembiricha inosvika 150 ° C uye kumanikidza kusvika ku10 bar, ichiita kuti ive yakakodzera kune ese HTST uye UHT maitiro ekupisa.
Zvese zvekusangana zvikamu zvakavakwa kubva kune chikafu-giredhi Stainless simbi. Optional features zvinosanganisira insulation jaketi, steam misungo, uye kuyerera nzira reversers kuti aenderane akasiyana maitiro zvinodiwa. Yakasanganiswa ne EasyReal's otomatiki control interface, inova chikamu chepakati chechero pasteurization kana sterilization mutsara.
Thechubhu muchubhu inopisa yekupisainokodzera huwandu hwakawanda hwemaindasitiri uko nyoro uye yunifomu yekupisa kurapwa kunodiwa. Mafekitori echikafu anogadzira madomasi paste, chili muto, ketchup, mango puree, guava pulp, kana muto wakanyungudutswa unobatsirwa kubva munzira yayo yekuyerera isina kuvhara. Kushanda kwayo kwakatsetseka kunotsigira kupisa-kuzadza, yakawedzera sherufu-hupenyu (ESL), uye aseptic packaging workflows.
Muindasitiri yemukaka, iyi unit inobata mafuta ane mafuta akawanda kana zvinwiwa zvemukaka zvisina kupisa kana protein denaturation. Mumitsetse yezvinwiwa inodyarwa, inogadzira oat, soya, kana zvinwiwa zvealmond apo ichichengetedza hunhu hwekunzwa.
Nzvimbo dzeR&D uye zvidyarwa zvevatyairi zvinosarudzawo chubhu muchubhu pasteurizer yekuyedzerwa inochinjika yemasampuli e viscous, kugadzira resipi, uye gadziriso parameter optimization. Kana yakabatanidzwa nemamita ekuyerera, masensa, uye PLC control panels, inogonesa chaiyo-nguva kugadziridzwa kweiyo sterilization paramita kusangana neyakasiyana chigadzirwa uye kuchengetedza zvinangwa.
Zvinwiwa zvakakora kana kunamira zvakaita sematomato paste kana banana puree hazviite semvura. Ivo vanoramba kuyerera, vanochengeta kupisa zvisina kuenzana, uye zvinogona kukonzera scorched deposits. Standard plate heat exchangers inowanzo netsana nemamiriro aya, zvichitungamira kune njodzi dzehutsanana uye kusaita zvakanaka.
Thechubhu muchubhu inopisa yekupisainogadzirisa matambudziko aya nedhizaini yakagadziridzwa yemvura yakaoma. Iyo inogadzika zvakaonda, mbeu, kana fiber zvirimo pasina kuvharika. Kupisa kwayo kwakafanana kunodzivirira kupisa kwenzvimbo kunogona kuchinja ruvara, kunaka, kana hutano.
Semuyenzaniso:
Tomato paste sterilization inoda kudziya nekukurumidza kusvika 110–125°C, ichiteverwa nekukurumidza kutonhora.
Fruit puree pasteurization inoda kungwarira kudzora kutenderedza 90–105°C kudzivirira kuparara kwemaitiro nemavhitamini.
Creamy chirimwa mukaka unofanirwa kuchengetedza emulsion kugadzikana pasi pekupisa kunetseka.
Izvi zvinodiwa zvekugadzirisa zvinoda michina chaiyo, iri nyore kuchenesa, uye inoenderana neCIP neSIP masisitimu. EasyReal's chubhu muchubhu sterilizer inokodzera basa iri zvakakwana.
Kusarudza chokwadichubhu muchubhu pasteurizersisitimu inotsamira pazvinhu zvina zvakakosha: mhando yechigadzirwa, chiyero chekuyerera, inodiwa hupenyu hwesherufu, uye nzira yekurongedza.
Product Type
Mapae akakora (eg, tomato concentrate, guava pulp) anoda machubhu akafara emukati. Majusi ane pulp angangoda mhirizhonga yekuyerera dhizaini kudzivirira kugadzirisa. Zvinwiwa zvakachena zvinoda kupisa zvishoma kuti zvichengetedze kunhuhwirira.
Flow Rate / Capacity
Zvidyarwa zvidiki-diki zvingada 500-2000L/h. Mitsetse yeindasitiri inotangira pa5,000 kusvika pa25,000L/h. Nhamba yezvikamu zvechubhu inofanira kufanana nekubuda uye kupisa mutoro.
Sterilization Level
Sarudza HTST (90–105°C) kuti uwedzere hupenyu hwesherufu. YeUHT (135-150 ° C), ita shuwa sarudzo dzejaketi rehutsi uye insulation inosanganisirwa.
Packaging Method
Pamabhodhoro anozadza-zvinopisa, chengetedza tembiricha yekubuda kunze kwe85°C. Kune aseptic zvigubhu kana BIB kuzadza, batanidza neanotonhorera exchangers uye aseptic mavharuvhu.
EasyReal inopa dhizaini dhizaini uye kuyerera simulation kubatsira vatengi kusarudza yakanakisa kumisikidzwa. Yedu modular dhizaini inotsigira kukwidziridzwa kweramangwana.
1 | Zita | Tube muTube Sterilizers |
2 | Mugadziri | EasyReal Tech |
3 | Automation Degree | Fully Automatic |
4 | Mhando ye Exchanger | chubhu muchubhu inopisa yekupisa |
5 | Flow Capacity | 100~12000 L/H |
6 | Product Pump | High pressure pump |
7 | Max. Pressure | 20 bar |
8 | SIP Basa | Available |
9 | CIP Basa | Available |
10 | Inbuilt Homogenization | Optional |
11 | Inbuilt Vacuum Deaerator | Optional |
12 | Inline Aseptic Bag Kuzadza | Available |
13 | Sterilization Temperature | Adjustable |
14 | Outlet Temperature | Adjustable. Aseptic kuzadza ≤40 ℃ |
Parizvino, chubhu-in-tube mhando Sterilization yakashandiswa zvakanyanya munzvimbo dzakasiyana siyana, seChikafu, Chinwiwa, Zvigadzirwa zvehutano, nezvimwewo, semuenzaniso:
1. Muchero wakaiswa uye Vegetable Paste
2. Zvibereko uye Vegetable Puree / Yakanyanya Puree
3. Chibereko Jam
4. Kudya Kwevana
5. Zvimwe High Viscosity Liquid Zvigadzirwa.