I-EasyRealishubhu kusishintshi sokushisa se-tubeinikeza isixazululo esiqinile nesisebenza ngempumelelo sokwelashwa okushisayo koketshezi oluwugqinsi noluyizinhlayiyana zokudla. Ukwakhiwa kwayo okunamashubhu amabili kuvumela umkhiqizo ukuthi ugeleze eshubhuni elingaphakathi kuyilapho imidiya yensiza eshisayo noma ebandayo igeleza kugobolondo elingaphandle, ifinyelela ukushintshaniswa kokushisa okuqondile kwendawo. Lokhu kusetha kunika amandla ukushisisa nokupholisa okusheshayo, ngisho nezinto ezinamathelayo noma ezine-viscous ezifana ne-tomato paste noma i-mango pulp.
Ngokungafani nezinhlelo zepuleti noma zegobolondo neshubhu, ishubhu ekwakhiweni kweshubhu inciphisa ubungozi bokuvala futhi ibekezelela uhla olubanzi losayizi bezinhlayiyana. Indawo yangaphakathi ebushelelezi, ehlanzekile ivimbela ukwakheka komkhiqizo futhi isekela imijikelezo yokuhlanza ye-CIP ephelele. I-exchanger ingasebenza emazingeni okushisa afika ku-150°C nezingcindezi ezifika kubha engu-10, ikwenze ifaneleke kokubili izinqubo ezishisayo ze-HTST ne-UHT.
Zonke izingxenye zokuthintwa zakhiwe ngensimbi engagqwali yezinga lokudla. Izici ongazikhethela zihlanganisa amajakhethi okufakelwa, ama-steam trap, nama-flow direction revers ukuze afane nezidingo zenqubo ehlukene. Ihlanganiswe nesixhumi esibonakalayo sokulawula esizenzakalelayo se-EasyReal, iba yingxenye eyinhloko yanoma iyiphi i-pasteurization noma ulayini wokuvala inzalo.
Iishubhu kusishintshi sokushisa se-tubeilingana nezimboni eziningi lapho kudingeka khona ukwelashwa okushisayo okuthambile nokufana okufanayo. Izimboni zokudla ezikhiqiza utamatisi unama, isoso ye-chili, isoso, imango puree, i-guava pulp, noma ijusi egxilile iyazuza endleleni yayo yokugeleza engena-clog. Ukusebenza kwayo okubushelelezi kusekela ukugcwaliswa okushisayo, impilo yeshelufu eyandisiwe (ESL), kanye nokugeleza kokupakisha kwe-aseptic.
Embonini yobisi, le yunithi iphatha okhilimu abanamafutha amaningi noma iziphuzo ezenziwe ngobisi ngaphandle kokushisisa noma ukuguqulwa kwamaprotheni. Emigqeni yesiphuzo esekwe esitshalweni, icubungula iziphuzo ze-oat, soy, noma i-almond kuyilapho ilondoloza izinzwa zokuzwa.
Izikhungo ze-R&D kanye nezitshalo zokuhlola ziphinde zikhethe ishubhu ku-pasteurizers yamashubhu ukuze kuhlolwe okuguquguqukayo kwamasampula e-viscous, ukwakhiwa kweresiphi, kanye nokwenza kahle kwepharamitha. Uma ihlanganiswe namamitha okugeleza, izinzwa, namaphaneli okulawula e-PLC, inika amandla ukulungiswa kwesikhathi sangempela kwemingcele yokuvala inzalo ukuze kuhlangatshezwane nemigomo ehlukahlukene yomkhiqizo nokuphepha.
Uketshezi oluwugqinsi noma olunamathelayo olufana ne-tomato unama noma i-banana puree awaziphathi njengamanzi. Zimelana nokugeleza, zigcine ukushisa ngokungalingani, futhi zingase zidale amadiphozithi ashile. Izishintshi zokushisa zamapuleti ajwayelekile zivame ukulwa nalezi zimo, okuholela ezingozini zenhlanzeko kanye nokungasebenzi kahle.
Iishubhu kusishintshi sokushisa se-tubeibhekana nalezi zinselele ngomklamo olungiselelwe uketshezi olunzima. Ivumela okuqinile, imbewu, noma okuqukethwe kwefayibha ngaphandle kokuvinjelwa. Iphrofayili yayo yokushisisa efanayo igwema ukushisa okweqile kwendawo okungashintsha umbala, ukunambitheka, noma umsoco.
Ngokwesibonelo:
Ukufakwa inzalo kwe-tomato paste kudinga ukushisisa ngokushesha kufike ku-110–125°C, okulandelwa ukupholisa ngokushesha.
I-fruit puree pasteurization idinga ukulawula ngokucophelela okungaba ngu-90–105°C ukuze kugwenywe ukuwohloka kokwakheka kwamavithamini.
Ubisi lwezitshalo ezinokhilimu kufanele lugcine ukuzinza kwe-emulsion ngaphansi kwengcindezi yokushisa.
Lezi zidingo zokucubungula zidinga okokusebenza okunembayo, okulula ukuzihlanza, nokuhambisana nezinhlelo ze-CIP ne-SIP. Ishubhu ye-EasyReal ku-tube sterilizer ilingana kahle nale ndima.
Ukukhetha okulungileithubhu ku-tube pasteurizeruhlelo luncike ezintweni ezine ezibalulekile: uhlobo lomkhiqizo, izinga lokugeleza, impilo yeshalofu oyifunayo, nendlela yokupakisha.
Uhlobo Lomkhiqizo
Okunamathiselwe okuwugqinsi (isb., ukugxilisa utamatisi, i-pulp yamagwava) kudinga amashubhu angaphakathi abanzi. Amajusi anama-pulp angase adinge idizayini yokugeleza eneziyaluyalu ukuze avimbele ukuzinza. Uketshezi olucacile ludinga ukuchayeka kokushisa okuncane ukuze kulondolozwe iphunga.
Isilinganiso sokugeleza / Umthamo
Izitshalo ezincane zingadinga u-500-2000L/h. Imigqa yezimboni isukela ku-5,000 kuya ku-25,000L/h. Inombolo yezingxenye zamashubhu kufanele ihambisane nokuphuma nomthwalo wokushisa.
Izinga lokuvala inzalo
Khetha i-HTST (90–105°C) ukuze uthole isandiso sempilo yeshelufu emaphakathi. Nge-UHT (135–150°C), qinisekisa ukuthi izinketho zejakhethi yesitimu kanye nokwahlukanisa kufakiwe.
Indlela yokupakisha
Ngamabhodlela okugcwalisa ukushisa, gcina izinga lokushisa elingaphezulu kuka-85°C. Ngezigubhu ze-aseptic noma ukugcwaliswa kwe-BIB, hlanganisa nezishintshisi zokupholisa kanye namavalve ase-aseptic.
I-EasyReal inikeza ukwakheka kwesakhiwo kanye nokulingisa kokugeleza ukusiza amakhasimende akhethe ukucushwa okungcono kakhulu. Idizayini yethu ye-modular isekela ukuthuthukiswa okuzayo.
1 | Igama | Amashubhu ku-Tube Sterilizers |
2 | Umkhiqizi | I-EasyReal Tech |
3 | Iziqu ze-Automation | Okuzenzakalelayo Ngokugcwele |
4 | Uhlobo lwe-Exchanger | ishubhu kusishintshi sokushisa se-tube |
5 | Amandla Okugeleza | 100~12000 L/H |
6 | Iphampu yomkhiqizo | Iphampu yengcindezi ephezulu |
7 | Ubukhulu. Ingcindezi | 20 ibha |
8 | Umsebenzi we-SIP | Iyatholakala |
9 | Umsebenzi we-CIP | Iyatholakala |
10 | I-Homogenization eyakhelwe ngaphakathi | Ongakukhetha |
11 | I-Vacuum Deaerator eyakhelwe ngaphakathi | Ongakukhetha |
12 | Ukugcwaliswa kwe-Inline Aseptic Bag | Iyatholakala |
13 | I-Sterilization Temperature | Kuyalungiseka |
14 | I-Outlet Temperature | Kuyalungiseka. Ukugcwaliswa kwe-Aseptic ≤40℃ |
Njengamanje, uhlobo lwe-tube-in-tube Sterilization lusetshenziswe kabanzi emikhakheni eyahlukene, njengoKudla, Isiphuzo, Imikhiqizo Yezempilo, njll., isibonelo:
1. Isithelo Esigxilile kanye Nemifino Yemifino
2. I-Puree Yezithelo Nemifino / I-Puree Egxilile
3. Isithelo Jam
4. Ukudla Kwezingane
5. Eminye Imikhiqizo Yoketshezi Ebonakalayo Ephakeme.