Umugqa Wokucubungula Ama-Apple | Ijusi Le-Apple, I-Puree kanye Nokugxila
I-EasyRealumugqa wokucubungula ama-apulaIqala kusukela ekutholeni ama-apula amaningi bese iphetha ngamaphakethe aqediwe alungele ukuthunyelwa kwamanye amazwe. Ulayini uhlanganisa i-hopper yokwamukela kanye ne-flume yamanzi, umshini wokuwasha nokuxubha ama-apula, i-roller sorting conveyor, uhlelo lokuvikela umbala lwe-vc, i-apple hammer crusher, i-juice belt press noma i-screw press, i-horizontal decanter, i-filtration skid kanye ne-disc separator, i-falling-film evaporator, i-tubular noma i-plate UHT noma i-pasteurizer. I-Apple puree hot-break and pulper, izinyathelo zejusi ezilungele ukuvutshelwa kwe-cider, kanye ne-aseptic bag-in-drum noma i-consumer packaging. Imodyuli ngayinye yakhelwe ngezici ezijwayelekile zama-apula ezifana nokuthungwa okuqinile, i-acidity ephakathi kanye nokuqukethwe kwe-pectin ecebile. Umklamo usiza ithimba lakho ukuthi lifinyelele isivuno esiphezulu ngenkathi ligcina ukunambitheka okusha nokugqamile.
Inqubo eyinhloko iqala ngokuguqula ama-apula abe yi-mash echotshoziwe noma i-pulp ephukile. Ngemikhiqizo yejusi, umugqa uhambisa i-mash uye ku-apple belt press ukuze kukhishwe i-cloud noma ijusi ecacile. Ukuze uthole ijusi ecacile kanye ne-apple juice concentrate, ijusi lidlula amathangi e-enzyme, ukuhlukaniswa kanye nokuhluzwa kwe-ultrafiltration ngaphambi kokuhluzwa okuncane ku-evaporator ye-apple juice falling-film. Ukuze uthole i-puree, i-hot-break preheater ithambisa izicubu, kanti i-apple pulper enezikrini ezincane isusa imbewu bese ihlubula ngenkathi yenza ukuthungwa okubushelelezi. Ingaphambili elifanayo lingaphinde londle igatsha le-cider, lapho i-apple ecacisiwe kumele ithuthele emathangini okuvutshelwa. Zonke izingxenye zixhumanisa namapayipi ahlanzekile, ama-valve azenzakalelayo kanye namasekethe e-CIP, ngakho-ke sonke isitshalo sihlala sihlanzekile futhi silungele ukuqhuba imikhankaso emide ngesikhathi sesizini yama-apula.
Umugqa wokucubungula ijusi lama-apula i-EasyReal ukhonza izimboni zejusi neziphuzo ezihlinzeka ngezitolo ezinkulu kanye nemikhiqizo yamalebula azimele. La makhasimende asebenzisa lo mugqa ukukhiqiza ijusi lama-apula elicacile elivela ku-concentrate, ijusi lama-apula elinamafu le-NFC, kanye neziphuzo zezithelo ezixubile lapho i-apula inikeza khona ubumnandi bomzimba nobemvelo. Imboni efanayo ingathumela i-concentrate yejusi lama-apula amaningi kwezinye izifunda ngenkathi igcwalisa namaphakethe abathengi bendawo. Lokhu kuguquguquka kukusiza ukulinganisela ama-oda okuthumela kwamanye amazwe kanye nesidingo semakethe yasekhaya esitshalweni esisodwa.
Amamojula e-apple puree asekela abakhiqizi bokudla kwezingane, abahlinzeki be-bakery kanye nezithako zobisi. I-apple puree ebushelelezi isebenza njengesisekelo semvelo sokudla kwezingane, ama-yogurt ezithelo, ukugcwalisa i-bakery kanye namaphakethe e-smoothie. Izimboni eziningi manje sezishintsha ingxenye yoshukela ocolisisiwe ngezithako ezisekelwe kuma-apula. Lo mugqa uyakusiza ukuthi uphendule lo mkhuba ohlanzekile nge-apple puree ezinzile nephephile.
Ngeziphuzo ezidakayo, umugqa ungalungisa ijusi le-apula elicwengekile njengesisekelo se-cider. Izinkampani zokwenza ubhiya kanye nezindawo zokwenza ubhiya zingabilisa lesi sisekelo sibe yi-cider eqinile, iwayini le-apula noma iziphuzo ezixutshwe nezithelo. I-EasyReal iklama ukwelashwa kwangaphambili kwejusi ukuze ivumelane nemishini ejwayelekile yokwenza ubhiya, ukuze amaphrojekthi e-cider akhule ngaphezu kwamandla ebhiya akhona.
Izinketho zemikhiqizo yama-apula omisiwe zisiza izinkampani zokudla okulula kanye nabenzi be-cereal. Lo mugqa ungondla uhlelo lokusika olungezansi kanye nokomisa ngomoya oshisayo noma ukomisa ngeqhwa. Lokhu kukunikeza ama-apple chips, amasongo noma amadayisi agcina i-fiber kanye namakhemikhali amaningi anempilo ngenkathi enikeza isikhathi eside sokuphila. Ngesitshalo esisodwa sokucubungula ama-apula esiguquguqukayo, izinkampani zezithelo, ama-cooperative kanye nemikhiqizo yejusi zingasebenzisa imigqa eminingi yemikhiqizo, zandise isizini yama-apula futhi zinciphise ingozi yokuthembela kumkhiqizo owodwa kuphela.
Ungakhetha umugqa ofanele wokucubungula ama-apula ngokucabanga ngamaphuzu amathathu ayinhloko. Lezi yimikhiqizo eqondiwe, umthamo odingekayo kanye nendlela yokupakisha. Okokuqala, chaza ingxube yomkhiqizo wakho. Uma umgomo wakho oyinhloko kungukugxila kwejusi le-apula kanye nejusi elicacile, khona-ke umugqa kufanele ugxile ekucindezelweni kwebhande elinamandla aphezulu, ukwelashwa kwama-enzyme, ukuhluzwa kwe-ultrafiltration kanye ne-evaporator enkulu yefilimu ewayo. Uma imikhiqizo yakho eyinhloko iyijusi elinamafu le-NFC kanye nesisekelo se-cider, udinga ukucaciswa okuthambile kanye nokugcinwa okuqinile okubandayo esikhundleni sokuhlunga okujulile kakhulu. Uma ufuna ukuhola ekudleni kwezingane kanye nezithako zebhaka, igatsha le-apple puree elishisayo kanye ne-pulping liba yimojuli ephakathi.
Okwesibili, fanisa umthamo nensimu yakho yezithelo kanye nemodeli yokuphakelwa. Umkhiqizi osafufusa noma inhlangano ebambisene ingakhetha umugqa wama-apula ongamathani ayi-1-5 ngehora one-CIP elula kanye nomzimba owodwa wokuhwamuka. Lesi sixazululo sinikeza izindleko zokungena eziphansi kodwa sigcina isikhala sokukhula. Uhlobo lwejusi lwesifunda luvame ukushintshela kumugqa wamathani ayi-10-20 ngehora one-pressing kabili kanye ne-multi-effect effect effect. Amaprosesa amakhulu aseduze nensimu yezithelo ezinkulu angadinga amathani angama-30 ngehora noma ngaphezulu kanye nokwenza okuzenzakalelayo okugcwele ngamapulazi amathangi. I-EasyReal iklama ukucushwa ngakunye ukuze ukwazi ukwengeza imiphumela eyengeziwe ye-evaporator, i-pulper eyengeziwe noma i-aseptic filler eyengeziwe kamuva. Umklamo ungakhula nebhizinisi lakho.
Okwesithathu, cabanga ngokupakishwa. Uma uthumela ijusi elikhulu futhi ugxilisa ingqondo, gxila kuma-200-litre aseptic bag-in-drum kanye nama-one-ton aseptic totes. Uma ukhonza ezimakethe zokuthengisa, hlanganisa ingilazi noma amabhodlela e-PET noma amaphakethe ekhathoni. I-EasyReal ikusiza ukuthi wakhe umzila ocacile ukusuka kuma-apula aluhlaza kuya ephaketheni eliqondile abathengi bakho abalilindele.
I-EasyReal ejwayelekileukugeleza kokucubungula ama-apulaKuqala ngokwamukela izithelo. Amaloli akhipha ama-apula emshinini wokwamukela kanye ne-flume yamanzi, ehambisa izithelo kancane emishinini yokuwasha nokuwasha evunguza umoya yama-apula. I-washer isusa inhlabathi, izinsalela zezibulala-zinambuzane kanye namagciwane angaphezulu ngenkathi isebenzisa amanzi asetshenziswe kabusha lapho kungenzeka khona. Hlanza ama-apula bese uhamba phezu kwe-roller sorting conveyor lapho abasebenzi noma amakhamera esusa khona izithelo ezibolile noma ezonakele. Lesi sinyathelo sivikela ukunambitheka futhi sinciphise imfucuza kamuva enkambisweni.
Okulandelayo, ngaphansi kokuvikelwa kohlelo lokuvikela umbala lwe-VC, umugqa uthumela ama-apula amahle kumshini wokuchoboza i-apple hammer. I-crusher iphula izithelo zibe yi-mash efanayo ephakela umshini wokuchoboza i-apple belt noma uhlelo lokuchoboza i-hot. Ngejusi, i-mash iwela kumshini wokuchoboza i-apple belt, okhipha ijusi bese ukhipha i-pomace. Ijusi lingalandela izindlela ezimbili. Ngejusi elinamafu le-NFC kanye ne-cider, ijusi lidlula ekuhlungeni okuqinile, ekupholiseni, ekususeni i-aeration kanye ne-plate pasteurizer. Libe selithuthela ekugcwaliseni i-aseptic noma ematangini okugcina abandayo kanye namatangi okuvubela amaphrojekthi e-cider. Ukuze uthole ijusi elicacile kanye nokugxila, ijusi liqala lidlule amathangi e-enzyme, i-decanter evundlile, ukuhlunga okuhle kanye ne-disc separator, bese lingena ku-evaporator yefilimu ewayo ukuze lifinyelele ku-Brix eqondiwe.
Ku-puree yama-apula, ingxenye yesithelo esichotshoziwe iya ku-preheater ye-tubular ye-hot-break esikhundleni se-belt press. Ingxenye ye-hot-break ishisa izithelo ngokushesha ukuze ibulale ama-enzyme futhi ilungise umbala. I-apple pulper refiner bese isusa imbewu nesikhumba bese ikhiqiza i-puree ebushelelezi. I-puree idlula i-deaerator, i-tubular pasteurizer kanye ne-aseptic filler. Uma ufaka imikhiqizo yama-apula omisiwe, umugqa uthumela ama-apula akhethiwe ekuhlubeni, ekugobeni, ekusikeni, ekucwiliseni okulwa nokunsundu bese kuba se-tray noma kuma-belt dryers. Esinyathelweni ngasinye, i-EasyReal isebenzisa amaphampu ahlanzekile, ama-valve kanye nezinzwa eziku-inthanethi ukuze ubone ukugeleza, izinga lokushisa kanye ne-Brix ezindaweni ezibalulekile futhi ugcine ukulawula okugcwele ikhwalithi.
1. I-Apple Receiving Hopper kanye ne-Water Flume
Ii-hopper yokwamukela ama-apula kanye ne-flume yamanzinakekela ukuthintana kokuqala phakathi kwezithelo nefektri. I-hopper yamukela ama-apula avela emalorini noma emabhokisini bese iwaphakela emseleni wamanzi omnene. I-water flume ihambisa ama-apula ngaphandle kokuthintana okunamandla kwemishini, ngakho-ke ugwema ukulimaza nokulimala okufihliwe. Uhlelo luhlanganisa izikrini zodoti eziqinile ezivimba amatshe, amaqabunga kanye nemizimba yangaphandle ngaphambi kokuba ingene enkambisweni. Abasebenzi bangalungisa isivinini sokugeleza kwamanzi ukuze sihambisane namazinga ahlukene okulayisha. Uma kuqhathaniswa nezikhulisi ezomile, i-water flume inikeza ukuphathwa okuthambile futhi isiza ekugezeni uthuli kanye nomhlabathi kusengaphambili. I-EasyReal iklama i-hopper kanye ne-flume ngensimbi engagqwali enezindawo ezibushelelezi kanye nezembozo zokufinyelela kalula. Lo mklamo wenza ukuhlanza kusheshe futhi kusekela ukuhlanzeka okuqinile ngesikhathi sesizini yama-apula ematasa.
2. Umugqa Wokuwasha Nokuhlunga Ama-apula
Iumugqa wokuwasha nokuhlunga ama-apulaihlanza futhi ithuthukise ikhwalithi yezithelo ezingavuthiwe ngaphambi kokusikwa noma ukuchotshozwa. I-apula washer ihlanganisa ukuwasha amabhamuza, imigoqo yokufafaza kanye namabhulashi ajikelezayo ukuze isuse ukungcola kwasensimini kanye nezinsalela zamakhemikhali. Amanzi ageleza ngendlela ephikisanayo ukuze asebenzise amanzi ahlanzekile amancane ngenkathi egcina amandla amahle okuhlanza. Ngemva kokuwasha, ama-apula akhuphuka ilifti yokuwasha amanzi bese edlula ngaphansi kokuhlanza kokugcina kokufafaza. I-roller conveyor bese isakaza ama-apula ngesendlalelo esisodwa bese iwaphendula kancane. Lokhu kunyakaza kuvumela abasebenzi noma amakhamera ukuthi babone zonke izinhlangothi zesithelo ngasinye. Ama-chute enqaba aqoqa ama-apula amabi ngaphandle kokumisa umugqa.
I-EasyReal iklama umshini wokuwasha ama-apula kanye nomugqa wokuhlunga ngesivinini esilungisekayo, ukuze ukwazi ukuwufanisa nomshini wakho wokucindezela ibhande noma umthamo wokuchoboza. Amaphaneli aseceleni afakiwe asiza ukugcina amanzi ngaphakathi futhi anciphise ukuchaphaza nomsindo. Uma kuqhathaniswa nama-washer alula ethangini, imigqa ye-EasyReal inikeza imiphumela yokuhlanza eqinile kanye nokusetshenziswa kwamanzi okuphansi. Ukuhlunga okuzenzakalelayo okuzenzakalelayo okuzenzakalelayo kuthuthukisa uhlelo kakhulu kumafektri amakhulu. Lokhu kukusiza ukuthi ugcine izithelo ezizwakalayo kuphela ekugelezeni futhi kuvikele ukunambitheka nombala kumkhiqizo wokugcina.
3. Uhlelo Lokugaya Nokuchoboza Ama-apula
Iuhlelo lokuchoboza nokugaya ama-apulailungiselela izithelo ukuze kukhishwe ujusi kahle futhi kukhiqizwe i-puree. I-crusher isebenzisa ama-blade ensimbi engagqwali noma ama-roller anamazinyo ukuze iphule ama-apula abe yizicucu ezilawulwayo. Umklamo ugwema imbewu egayiwe kakhulu, engakhipha ukunambitheka okubabayo. Ngemva kokuphuka kokuqala, umshini wokugaya i-hammer noma umshini wokugaya i-disc onamazinyo ungalungisa i-mash ibe usayizi wezinhlayiya ezifanele zokucindezela noma ukudonsa ibhande. I-EasyReal inikeza izinhlobo ezahlukene ze-rotor kanye nosayizi wesikrini ukuze ukwazi ukulungisa uhlelo ukuze luhambisane nohlobo ngalunye lwama-apula kanye nohlobo lomkhiqizo.
Indlu evaliwe kanye nokudla okuphezulu kunciphisa ukuthintana komoya futhi kunciphisa ukushiswa kwe-oxidation. Iminyango yokulungisa ivuleka kakhulu ukuze kube lula ukuhlola nokushintsha imimese. Uma kuqhathaniswa nabasiki bezithelo abayisisekelo, i-EasyReal apple crusher inikeza ukuxubha okufanayo, okuholela ekuvuneni okuphezulu kwejusi kanye nokuthungwa kwe-puree okuzinzile. Uhlelo lungaphatha ama-apula amasha, ama-apula agcinwe ebanda kanye namazinga axubile avame ukuvela ezindlini zokupakisha. Ikhwalithi yokuxubha okuzinzile isiza ukuthi ingxenye esele yomugqa isebenze kahle, kusukela ekwelashweni kwama-enzyme kuya ekucindezelweni nasekuphukeni kokushisa.
4. Isikhiphi sejusi se-Apple Belt Press
Iumshini wokucindezela ibhande le-apulaiyinhliziyo yomugqa wokucubungula ijusi lama-apula. Isakaza i-apple mash ebhandeni lokudla bese iyidlulisa ezindaweni eziningana zokucindezela. Indawo ngayinye isebenzisa ama-roller kanye nokucindezela okulawulwayo ukuze kukhishwe ijusi ngenkathi ihambisa i-pomace phambili. Umklamo ovulekile uvumela opharetha ukuthi babone inqubo yokucindezela futhi bahlole ukusatshalaliswa kwe-mash. Izifutho zokuwasha amabhande ngokuzenzakalelayo zigcina ibhande lihlanzekile phakathi kwemijikelezo futhi zigcina ukugeleza kwejusi okuzinzile.
I-EasyReal iklama umshini wokucindezela ibhande le-apula ukuze uthole isivuno esikhulu kanye nokusetshenziswa kwamandla aphansi. Umshini wokucindezela ungafinyelela amazinga aphezulu okukhipha ngenkathi ugcina umswakama we-pomace olinganiselayo, okunciphisa imfucuza. Ungalungisa isivinini sebhande, ukujiya kwe-mash kanye nokucindezela kwe-roller okuvela ku-HMI ephakathi. Lokhu kukusiza ukuthi uzivumelanise ngokushesha lapho ikhwalithi yezithelo ishintsha phakathi nesizini. Uma kuqhathaniswa nomshini wokucindezela we-rack nohlaka wendabuko, umshini wokucindezela ibhande le-apula unikeza ukusebenza okuqhubekayo, umsebenzi omncane kanye nokuhlanza okulula. Ozimele bensimbi engagqwali obushelelayo kanye nokuxhumeka kwe-CIP kuvumela imijikelezo ephelele yokuhlanza endaweni ukuze kuhlanzeke. Umshini ufanelana nejusi le-NFC elinamafu kanye nemigqa yejusi ecacile ngokusebenzisana namamojula ahlukene aphezulu naphansi.
5. I-Evaporator ye-Apple Juice Falling-Film
Ii-evaporator ye-apula juice falling-filmIjusi ligxila ijusi le-apula elicwengekile libe yi-concentrate ephezulu yejusi le-apula le-Brix. Ijusi lingena phezulu kwamapayipi aqondile bese ligeleza phansi njengefilimu encane ngenkathi umusi ushisa ngaphandle. Ifilimu ethambile kanye nesikhathi esifushane sokuhlala kuvikela umbala kanye nephunga elimnandi le-apula. Izimo ze-vacuum zehlisa izinga lokubila, ngakho amanzi ayabila ekushiseni okuphansi. Lokhu kunciphisa umonakalo wokushisa futhi kusiza ukugcina amakhemikhali anempilo esesimweni esingcono. Umklamo wemiphumela eminingi usebenzisa amandla omusi kusuka komunye umzimba kuya komunye, okunciphisa ukusetshenziswa komusi.
I-EasyReal ilinganisa i-evaporator ngokuya ngomthamo wakho oqondiwe kanye nobude besizini. Ukulawula okuzenzakalelayo kwe-Brix kukala izinto eziqinile ezincibilikayo ngesikhathi sangempela futhi kulungisa ukugeleza kokudla noma ama-valve omusi. Lokhu kugcina i-outlet concentrate iseduze nendawo ebekiwe futhi kuvikela ekugxilweni ngokweqile. I-evaporator ifaka phakathi ukubuyiswa kwephunga, ebamba ama-compounds anambithekayo asusiwe bese iwagcina njengengxenye ehlukile. Ungabuyisela lawa maphunga ku-concentrate noma kujusi oqediwe ukuze uthole ukunambitheka kwemvelo okunamandla. Izindawo zangaphakathi ezibushelelezi, amadivayisi okufafaza e-CIP kanye nokugeleza okuhle kwenza ukuhlanza kube okuthembekile. Uma kuqhathaniswa nama-evaporator amadala e-pan, uhlelo lwe-EasyReal falling-film lunikeza ukusetshenziswa kwamandla okungcono, ikhwalithi ezinzile kanye nezikhathi ezimfushane zokuqala.
6. I-Apple Puree Tubular Sterilizer kanye ne-Aseptic Filler
Iibhavu le-apple pureei-e-in-tubeisihlanzisiIfudumeza i-puree enamathelayo kuma-heat exchanger amaningi. Idizayini inikeza ukudluliselwa kokushisa okunamandla ngaphandle kokuvala. Umkhiqizo ugeleza ngaphakathi kwamapayipi abushelelezi kuyilapho indawo yokushisa ihlala ngaphandle. Uhlelo luphakamisa i-puree ekushiseni kokubulala amagciwane, luyibambe isikhathi esifanele epayipini lokubamba, bese luyipholisa ekushiseni kokugcwalisa. Izinga lokushisa elizenzakalelayo kanye nokulawula ukugeleza kuqinisekisa ukuthi wonke amaconsi afinyelela ezimweni eziphephile. Idizayini yepayipi elingaphakathi kwepayipi iphatha okuqukethwe okuphezulu kwe-pulp ngisho nezinhlayiya ezincane zezithelo ngaphandle kokulimala.
Ngaphansi komfula,isigcwalisi se-apula esingenamagciwaneigcwalisa i-puree noma ijusi elihlanzekile ezikhwameni ezihlanjululwe kusengaphambili, izigubhu noma ama-tote. Igumbi elivaliwe elihlanzekile, ukuhlanza umusi noma amakhemikhali endleleni yomkhiqizo kanye nomoya ohlanzekile ocindezelwe kakhulu kuvikela umkhiqizo kumagciwane asemvelweni. Abasebenzi baxhuma izikhwama noma ama-dote ngenkathi uhlelo luphatha ivolumu yokugcwalisa futhi luqopha idatha yebhetshi. I-EasyReal inikeza ama-filler ezikhwama ezingamakhilogremu angu-5-25 zezithako kanye nama-tote amakhulu angamakhilogremu angu-200 esikhwama esisesigubhuni noma ama-tote amakhulu okuthunyelwa kwamanye amazwe. Uma kuqhathaniswa nokugcwalisa okushisayo ezigubhuni ezilula, i-sterilizer eshubhu kanye ne-aseptic filler kunikeza isikhathi eside sokuhlala eshalofini, ingozi ephansi kanye nokugcinwa kombala okungcono. Lokhu kuhlanganiswa kuyisihluthulelo sokudla kwezingane kanye nezimakethe zezithako ezinenani eliphezulu.
I-EasyReal iklama i-umugqa wokucubungula ama-apulaukusebenza nezinhlobo eziningi zama-apula kanye namamodeli okuhlinzeka. Lo mugqa uphatha ama-apula e-dessert, ama-apula e-cider kanye nama-apula ezimboni anamazinga ahlukene obumnandi, i-acidity kanye nokuqina. Izilungiselelo ze-crusher ezilungisekayo, ukucindezela kwebhande kanye nomthamo we-enzyme kukusiza ukuthi uthole isivuno esizinzile ngisho nalapho ikhwalithi yezithelo ishintsha phakathi nesizini. Ukuhamba kwenqubo kuhambisana nama-apula amasha avela ekuvunweni, ama-apula agcinwe emakhazeni avela ezindaweni zokugcina izinto ezilawulwayo kanye namazinga axubile avela ezindaweni zokupakisha. Lokhu kuguquguquka kuvikela ifektri yakho ekuhlukeni kwezitshalo futhi kukusiza ukuthi uthenge ama-apula ngamanani angcono lapho izimakethe zishintsha.
Ngasohlangothini lokukhipha, umugqa ofanayo wesisekelo ungasekela imikhiqizo eminingana yokugcina. Ijusi elicwengekile kanye nejusi le-apula zisebenzisa indlela yokucacisa ephelele kanye nendlela yokuhwamuka kwefilimu ewayo. Ijusi le-NFC elinamafu kanye nesisekelo se-cider zisebenzisa ukucaca okuthambile kanye namandla okupholisa aqinile ngaphandle kokuhlunga okujulile. Imikhiqizo ye-apple puree isebenzisa i-hot-break kanye ne-pulping esikhundleni sokucindezela, bese ilandela ukususwa komoya kanye nokubulala amagciwane kweshubhu. Amaphrojekthi e-apula omisiwe anezela amamojula okuxebuka, ukusika kanye nokomisa ngemva kokuhlunga. Abasebenzi bangashintsha izindlela zokupheka kusuka kujusi kuya ku-puree noma kusuka ku-export concentrate kuya kujusi le-NFC lendawo ngokulawula iresiphi ye-HMI kanye nokuqondisa i-valve matrix.
Ama-apula aletha i-fiber yemvelo, i-vitamin C kanye namakhemikhali amaningi anempilo njenge-polyphenols. Umugqa we-EasyReal usebenzisa ukushisa okusheshayo, izikhathi zokuhlala ezimfushane kanye nokuqoqwa komoya-mpilo ophansi ukuze kuvikelwe lezi zakhi zomsoco ngangokunokwenzeka. Ukupompa okuthambile kanye nokunciphisa umoya okwenziwe ngcono kunciphisa umonakalo ovela emoyeni futhi kulondolozwe ukunambitheka okusha. Ngenxa yalokho, ungakhiqiza imikhiqizo ephephile, eqinile eshalofini esazizwa isondelene nama-apula amasha ngokunambitheka kanye nenani lempilo elibonwayo.
I-EasyReal yakha i-uhlelo lokulawula umugqa wokucubungula i-apulaezungeze izikrini ze-Siemens PLC kanye ne-HMI zezimboni. I-PLC ifunda izinzwa kulo lonke ulayini bese ithumela imiyalo kumaphampu, ama-valve kanye nama-drive. Abasebenzi babona amanani abukhoma okushisa, ukugeleza, i-Brix, ingcindezi kanye ne-vacuum kuhluzo lwenqubo ecacile. Ukubuka okukodwa esikrinini kukhombisa ukuthi ama-apula nejusi kuhamba kuphi nokuthi yimaphi amathangi ahlala kumodi ye-CIP. Ukuphathwa kweresiphi kugcina amasethi ahlukene amapharamitha ejusi elifulethi le-NFC, ijusi elicacile, i-concentrate, i-puree kanye nesisekelo se-cider. Abasebenzi bangakhetha iresiphi bese bevumela i-logic yokulawula ukuthi ibeke amazinga okushisa aqondiwe, izikhathi zokubamba, isivinini sebhande kanye ne-evaporator i-Brix yomkhiqizo okhethiwe. Lokhu kugwema ukuqagela futhi kugcina yonke inqwaba iseduze nencazelo.
Iuhlelo lokuzenzakalela komugqa wejusi le-apulafuthi iqondisa ukuphepha nokuhlanzeka. Ama-valve okugeleza athumela ijusi elingashisi kakhulu emuva emathangini okulinganisela. Uchungechunge lwe-CIP lusebenza ngokuzenzakalelayo kwe-crusher, i-belt press, amathangi e-enzyme, i-evaporator, i-pasteurizer kanye ne-aseptic filler. I-PLC ibhala idatha ebalulekile njengokushisa kokubulala amagciwane, ukuhlushwa kwe-CIP kanye nezikhathi zokuqala nokuyeka kwe-batch. I-interface ye-SCADA ingaxhuma kunethiwekhi yakho yefektri ukuze ithumele imibiko, amashadi ethrendi kanye nama-alamu. Abaphathi babona ukusetshenziswa kwamandla namanzi ngethani lama-apula futhi bangenza ngcono amafasitela okukhiqiza. Ukufinyelela kude, uma ukhetha ukukunika amandla, kuvumela onjiniyela be-EasyReal ukuthi basekele ithimba lakho ngokuxilonga kanye nokulungisa kahle isofthiwe. Isakhiwo se-modular sisho ukuthi ungaqala ngokulawula okuyisisekelo kwe-HMI bese kamuva wengeza amadeshibhodi agcwele e-SCADA, OEE kanye nokuhlanganiswa nezinhlelo ze-ERP noma ze-MES njengoba ifektri yakho ikhula.
UngayiphathaUmugqa wokucubungula ama-apula we-EasyRealnjengomlingani wesikhathi eside webhizinisi lakho lezithelo. Lo mugqa ukupha ikhambi elilodwa elihlanganisiwe kusukela kuma-apula aluhlaza kuya kujusi oqediwe, i-concentrate, i-puree, isisekelo se-cider kanye nezithako zama-apula omisiwe. Ungaqala njengomnikazi wensimu yezithelo ofuna ukukhuphula uchungechunge lwenani, noma njengomkhiqizo weziphuzo odinga ukuphakelwa okuthembekile kwezimboni. I-EasyReal ikusekela kusukela emcabangweni wokuqala kuze kube yilapho kukhiqizwa okuzinzile. Onjiniyela bafunda izihlahla zakho zezithelo, izimakethe eziqondiwe kanye nemikhiqizo yokugcina bese beklama umugqa olinganisela amandla, ukusetshenziswa kwamandla, amandla abasebenzi kanye nokukhula kwesikhathi esizayo. Ithimba lilungiselela imidwebo yokugeleza kwenqubo, imidwebo yesakhiwo kanye nohlu lwezinsiza ukuze ubone ngokucacile ukuthi iphrojekthi ihlanganisani ngaphambi kokutshala imali.
Uma unquma ukuqhubeka, i-EasyReal yakha futhi ihlole amamojula ayisihluthulelo njenge-apple washer, i-apple crusher, i-apple belt press, i-apple juice falling-film evaporator kanye ne-apple pureetube-in-tube sterilizer endaweni yayo yokusebenzela. Ukuhlolwa Kokwamukelwa Kwemboni kusiza ithimba lakho ukuthi lihlole imisebenzi futhi livumelane ngezilungiselelo zokugcina. Ngemva kokuthunyelwa, i-EasyReal ithumela abaphathi ukuthi baqondise ukufakwa, ukuqalwa kanye nokuhlolwa kokusebenza esitshalweni sakho. Ochwepheshe baqeqesha abaqhubi ngokusetshenziswa kwe-HMI, izindlela zokuphepha, ukusebenza kwe-CIP kanye nokugcinwa okuyisisekelo. Uma sekuphelileisitshalo sokucubungula ama-apulaIqala ukusebenza okuzinzile kwansuku zonke, i-EasyReal iyaqhubeka nokusekela ngezingxenye ezisele, usizo olukude kanye nezeluleko zokwenza ngcono izinqubo. Le nkampani isivele ikhonza amakhasimende emazweni angaphezu kwamashumi amathathu futhi iletha ulwazi olungaphezu kweminyaka engamashumi amabili nanhlanu ekucubungulweni kwezithelo nemifino.
Udinga nje ukwabelana ngomthamo wakho ohleliwe, imikhiqizo eyinhloko kanye namafomethi okupakisha. I-EasyReal izophakamisa ukucushwa komugqa ocacile kanye nobubanzi bokutshalwa kwezimali. Uma usaqhathanisa izinketho, ungaqala ngokwenza izivivinyo zokuhlola ku-UHT yelebhu ye-EasyReal kanye nesilinganiso sokuhlola, ukufakelwa kwe-pasteurization kanye nemigqa yokugcwalisa i-aseptic. Lezi zivivinyo zikusiza ukuqinisekisa izindlela zokupheka, isikhathi sokuphelelwa yisikhathi kanye namafasitela okucubungula ngaphambi kokuthi wakhe isitshalo esigcwele. Uma usukulungele ukuthutha, i-EasyReal isilungele ukuklama nokuhlinzeka ngekhwalithi ephezulu, engabizi kakhulu.umugqa wokucubungula ama-apulalokho kungakhula ngebhizinisi lakho izinkathi eziningi.
Imikhiqizo Ehlobene
