Umgca Wokucubungula i-Apple | Ijusi ye-Apple, iPuree kunye neConcentrate
I-EasyRealumgca wokucubungula iapileIqala ngokwamkela iapile ngobuninzi ize iphele ngeepakethi ezigqityiweyo ezilungele ukuthunyelwa ngaphandle. Olu luhlu luquka i-hopper yokufumana kunye ne-flume yamanzi, umatshini wokuhlamba nokuxubha iapile, i-roller sorting conveyor, inkqubo yokukhusela umbala we-vc, i-apple hammer crusher, i-juice belt press okanye i-screw press, i-horizontal decanter, i-filtration skid kunye ne-disc separator, i-falling-film evaporator, i-tubular okanye i-plate UHT okanye i-pasteurizer. I-Apple puree hot-break kunye ne-pulper, amanyathelo ejusi alungele ukuvutshelwa kwe-cider, kunye ne-aseptic bag-in-drum okanye i-consumer packaging. Imodyuli nganye yenzelwe iimpawu eziqhelekileyo zeapile ezifana nokuthungwa okuqinileyo, i-acidity ephakathi kunye nomxholo we-pectin otyebileyo. Uyilo lunceda iqela lakho lifikelele kwisivuno esiphezulu ngelixa ligcina incasa entsha neqaqambileyo.
Inkqubo ephambili iqala ngokujika iiapile zibe yi-mash ecoliweyo okanye i-pulp ephukileyo. Kwiimveliso zejusi, umgca uhambisa i-mash uye kwi-apple belt press ukuze kukhutshwe ijusi elilifu okanye elicacileyo. Kwijusi ecacileyo kunye ne-apple juice concentrate, ijusi idlula kwiitanki ze-enzyme, ukwahlukana kunye nokuhluzwa kwe-ultrafiltration ngaphambi kokugxila kancinci kwi-evaporator yejusi yeapile. Kwi-puree, i-hot-break preheater ithambisa izicubu, kwaye i-apple pulper enezikrini ezincinci isusa imbewu kwaye ikhuphe ngelixa isenza ubume obugudileyo. Isiphelo esifanayo sangaphambili sinokutya isebe le-cider, apho iapile ecacisiweyo kufuneka ifudukele kwiitanki zokubilisa. Zonke iindawo ziqhagamshelwa ngemibhobho yococeko, ii-valve ezizenzekelayo kunye neesekethe ze-CIP, ukuze isityalo sonke sihlale sicocekile kwaye silungele ukuqhuba iiphulo ezinde ngexesha le-apile.
Umgca wokucubungula ijusi yeapile ye-EasyReal ukhonza iifektri zejusi neziselo ezibonelela ngemixokelelwane yokuthengisa kunye neebhrendi zeelebheli zabucala. Aba bathengi basebenzisa lo mgca ukuvelisa ijusi yeapile ecacileyo evela kwi-concentrate, ijusi yeapile enamafu ye-NFC, kunye neziselo zeziqhamo ezixutyiweyo apho iapile inika ubumnandi bomzimba kunye nobokwendalo. Lo mzi-mveliso mnye unokuthumela i-concentrate yejusi yeapile eninzi kwezinye iindawo ngelixa ugcwalisa neepakethi zabathengi basekuhlaleni. Olu hlengahlengiso lukunceda ulinganisele ii-odolo zokuthumela ngaphandle kunye nemfuno yemarike yasekhaya kwisityalo esinye.
Iimodyuli ze-apple puree zixhasa abavelisi bokutya kwabantwana, ababoneleli be-bakery kunye nezithako zobisi. I-apple puree ethambileyo isebenza njengesiseko sendalo sokutya kweentsana, iiyogathi zeziqhamo, ukuzaliswa kwe-bakery kunye neepakethi ze-smoothie. Iifektri ezininzi ngoku zithatha indawo yeswekile ecociweyo ngezithako ezisekelwe kwi-apile. Lo mgca unceda ukuba uphendule lo mkhwa weleyibhile ecocekileyo nge-apple puree ezinzileyo nekhuselekileyo.
Kwiziselo ezinxilisayo, umgca ungalungisa ijusi yeapile ecacileyo njengesiseko se-cider. Iinkampani zokwenza utywala kunye nezindlu ze-cider zinokuvundisa esi siseko zibe yi-cider eqinileyo, iwayini yeapile okanye iziselo ezixutywe neziqhamo. I-EasyReal iyila unyango lwangaphambi kwejusi ukuze ilingane nezixhobo eziqhelekileyo zokwenza utywala, ukuze iiprojekthi ze-cider zikhule ngaphezu komthamo webhiya ekhoyo.
Iinketho zeemveliso zeapile ezomisiweyo zinceda iinkampani zokutya okulula kunye nabenzi beenkozo. Olu luhlu lunokondla inkqubo yokusika esezantsi kunye nokomisa ngomoya oshushu okanye ukomisa ngokukhenkceza. Oku kukunika iitships zeapile, iiringi okanye iidayisi ezigcina ifayibha kunye neekhompawundi ezininzi ezisempilweni ngelixa zibonelela ngobomi obude. Ngesityalo esinye esiguquguqukayo sokucubungula iiapile, iinkampani zeziqhamo, iikoperati kunye neemveliso zejusi zinokusebenzisa iintlobo ngeentlobo zeemveliso, zandise ixesha leapile kwaye zinciphise umngcipheko wokuxhomekeka kwimveliso enye kuphela.
Ungakhetha umgca ochanekileyo wokucubungula iapile ngokucinga ngamanqaku amathathu aphambili. Ezi ziimveliso ezijoliswe kuzo, umthamo ofunekayo kunye nendlela yokupakisha. Okokuqala, chaza umxube wemveliso yakho. Ukuba injongo yakho ephambili kukuxinwa kwejusi yeapile kunye nejusi ecacileyo, umgca kufuneka ugxile ekucinezeleni ibhande elinomthamo ophezulu, unyango lwe-enzyme, ukuhluzwa kwe-ultrafiltration kunye ne-evaporator enkulu yefilimu ewayo. Ukuba iimveliso zakho eziphambili ziyijusi enamafu ye-NFC kunye nesiseko se-cider, udinga ukucaciswa okuthambileyo kunye nokugcinwa okuqinileyo okubandayo endaweni yokuhluzwa okunzulu kakhulu. Ukuba ufuna ukukhokela kwizithako zokutya komntwana kunye ne-bakery, isebe le-apple puree hot-break kunye ne-pulping liba yimodyuli ephakathi.
Okwesibini, fanisa umthamo negadi yakho yeziqhamo kunye nomzekelo wokubonelela. Umvelisi oqalayo okanye iqumrhu elisebenzisanayo linokukhetha umgca weapile oyi-1-5 ngeyure one-CIP elula kunye nomzimba omnye wokufuma. Esi sisombululo sinika iindleko zokungena eziphantsi kodwa sigcina indawo yokukhula. Uhlobo lwejusi lwengingqi ludla ngokutshintshela kumgca we-10-20 ngeyure one-pressing kabini kunye ne-multi-effect effect evaporation. Iiprosesa ezinkulu ezikufutshane negadi enkulu zinokufuna iitoni ezingama-30 ngeyure nangaphezulu kunye ne-automation epheleleyo kunye neefama zeetanki. I-EasyReal iyila uqwalaselo ngalunye ukuze wongeze iziphumo ezongezelelweyo ze-evaporator, i-pulper eyongezelelweyo okanye i-aseptic filler eyongezelelweyo kamva. Uyilo lunokukhula kunye neshishini lakho.
Okwesithathu, cinga ngokupakishwa. Ukuba uthumela ijusi eninzi kwaye ugxile, gxila kwi-200-litre aseptic bag-in-drum kunye ne-one-ton aseptic totes. Ukuba ukhonza kwiimarike, dibanisa iglasi okanye i-PET bottle filling okanye ii-carton packs. I-EasyReal ikunceda wakhe indlela ecacileyo ukusuka kwi-apile eluhlaza ukuya kwiphakheji echanekileyo abathengi bakho abayilindeleyo.
I-EasyReal eqhelekileyoukuhamba kokucubungula iapileIqala ngokufumana iziqhamo. Iilori zithulula ii-apile kwi-hopper yokwamkela kunye ne-water flume, ezithutha iziqhamo kancinci ziye kumatshini wokuhlamba iimpahla kunye neebhrashi ezivuthela umoya we-apile. I-washer isusa umhlaba, iintsalela zezinambuzane kunye neentsholongwane ezingaphezulu ngelixa isebenzisa amanzi asetyenzisiweyo apho kunokwenzeka khona. Coca ii-apile uze uhambe phezu kwe-roller sorting conveyor apho abasebenzi okanye iikhamera zisusa iziqhamo ezibolileyo okanye ezonakeleyo. Eli nyathelo likhusela incasa kwaye linciphisa inkunkuma kamva kwinkqubo.
Okulandelayo, phantsi kokhuseleko lwenkqubo yokukhusela umbala yeVC, umgca uthumela ama-apile amahle kwi-apple hammer crusher. I-crusher iqhekeza iziqhamo zibe yi-mash efanayo eyondla i-apple belt press okanye inkqubo ye-hot-break. Kwijusi, i-mash iwela kwi-apple belt press, ekhupha ijusi ize ikhuphe i-pomace. Ijusi ingalandela iindlela ezimbini. Kwijusi ye-NFC enamafu kunye ne-cider, ijusi idlula kwi-coarse filling, i-cooling, i-deaeration kunye ne-plate pasteurizer. Emva koko itshintshela kwi-aseptic filling okanye kwiitanki zokugcina ezibandayo kunye neetanki zokubilisa kwiiprojekthi ze-cider. Kwijusi ecacileyo kunye ne-concentrate, ijusi kuqala idlula iitanki ze-enzyme, i-horizontal decanter, i-fine filtration kunye ne-disc separator, emva koko iye kwi-falling-film evaporator ukuze ifikelele kwi-target Brix.
Kwi-apple puree, inxalenye yesiqhamo esicoliweyo iya kwi-preheater ye-hot-break tubular endaweni ye-belt press. Icandelo le-hot-break lifudumeza iziqhamo ngokukhawuleza ukuze libulale ii-enzymes kwaye lilungise umbala. I-apple pulper refiner emva koko isusa imbewu kunye nolusu kwaye ivelise i-puree egudileyo. I-puree idlula kwi-deaerator, i-tubular pasteurizer kunye ne-aseptic filler. Ukuba wongeza iimveliso ze-apile ezomileyo, umgca uthumela ii-apile ezikhethiweyo kwi-peeling, coring, slicing, anti-browning dipping uze emva koko kwi-tray okanye kwi-belt dryers. Kwinyathelo ngalinye, i-EasyReal isebenzisa iipompo zangasese, ii-valve kunye nee-in-line sensors ukuze ubone ukuhamba, ubushushu kunye neBrix kwiindawo ezibalulekileyo kwaye ugcine ulawulo olupheleleyo lomgangatho.
1. I-Apple Receiving Hopper kunye ne-Water Flume
Ii-hopper yokufumana iapile kunye ne-flume yamanzinyamekela ukudibana kokuqala phakathi kweziqhamo kunye nomzi-mveliso. I-hopper yamkela ii-apile ezivela kwiilori okanye kwiibhini ize izifake kumjelo wamanzi othambileyo. I-water flume ihambisa ii-apile ngaphandle kokuphazamiseka ngamandla oomatshini, ngoko ke uphephe ukukrweleka kunye nomonakalo ofihlakeleyo. Le nkqubo ibandakanya izikrini zenkunkuma ezirhabaxa ezithintela amatye, amagqabi kunye nemizimba yangaphandle ngaphambi kokuba zingene kwinkqubo. Abaqhubi banokulungisa isantya sokuhamba kwamanzi ukuze sihambelane namazinga ahlukeneyo okukhupha impahla. Xa kuthelekiswa nee-elevator ezomileyo, i-water flume inikezela ngokuphathwa okuthambileyo kwaye inceda ukuhlamba uthuli kunye nomhlaba kwangaphambili. I-EasyReal iyila i-hopper kunye ne-flume ngentsimbi engagqwaliyo eneendawo ezigudileyo kunye nezigqubuthelo zokufikelela lula. Olu yilo lwenza ukucoca kukhawuleze kwaye kuxhasa ucoceko oluqinileyo ngexesha le-apile elixakekileyo.
2. Umgca wokuhlamba nokuhlela ama-apile
Iumgca wokuhlamba nokucwangcisa ama-apileicoca kwaye iphucula umgangatho weziqhamo eziluhlaza ngaphambi kokuba inqunyulwe okanye ityunyuzwe. Isixhobo sokuhlamba iiapile sidibanisa ukuhlamba iibhamuza, ii-spray bars kunye neebhrashi ezijikelezayo ukususa ukungcola kwasentsimini kunye neentsalela zeekhemikhali. Amanzi ahamba ngendlela echasene nombane ukuze asebenzise amanzi amancinci ngelixa egcina amandla okucoca alungile. Emva kokuhlamba, iiapile zikhwela kwi-elevator yokukhupha amanzi kwaye zidlule phantsi kwe-spray washes yokugqibela. I-roller conveyor emva koko isasaza iiapile kumaleko omnye kwaye izijike kancinci. Olu hambo luvumela abasebenzi okanye iikhamera ukuba zibone onke amacala esiqhamo ngasinye. I-chutes zenqaba ukuqokelela iiapile ezimbi ngaphandle kokumisa umgca.
I-EasyReal iyila umgca wokuhlamba iiapile kunye nomgca wokuhlunga ngesantya esihlengahlengiswayo, ukuze ukwazi ukuwufanisa nomatshini wakho wokucinezela iibhanti okanye umthamo wokutyumza. Iipaneli ezisecaleni ezivalekileyo zinceda ukugcina amanzi ngaphakathi kwaye zinciphise ukutshiza kunye nengxolo. Xa kuthelekiswa neewasher ezilula zeetanki, imigca ye-EasyReal inika iziphumo zokucoca ezizinzileyo kunye nokusetyenziswa kwamanzi okuncinci. Ukukhetha ukuhluza okuzenzakalelayo kwe-optical kuphucula inkqubo ngakumbi kwiifektri ezinkulu. Oku kukunceda ugcine kuphela iziqhamo ezivakalayo ekuhambeni kwaye ukhusele incasa kunye nombala kwimveliso yokugqibela.
3. Inkqubo yokuCrusher kunye nokuMila iApple
Iinkqubo yokutyumza kunye nokugaya ama-apileilungiselela iziqhamo ukuze zikwazi ukukhutshelwa ijusi ngempumelelo kunye nokuveliswa kwepuree. I-crusher isebenzisa iiblade zentsimbi engagqwaliyo okanye iirola ezinamazinyo ukuqhekeza ii-apile zibe ziingceba ezilawulwayo. Uyilo luthintela imbewu egayiweyo kakhulu, enokukhupha incasa ekrakra. Emva kokuqhekeka kokuqala, i-hammer mill okanye i-toothed disc mill ingacoca i-mash ibe bukhulu obufanelekileyo be-particle yokucinezela okanye ukupompa i-belt. I-EasyReal inikezela ngeentlobo ezahlukeneyo ze-rotor kunye nobukhulu besikrini ukuze ukwazi ukulungisa inkqubo kuhlobo ngalunye lwe-apile kunye nohlobo lwemveliso.
Indlu evaliweyo kunye nokutya okuphezulu kunciphisa ukudibana komoya kwaye kunciphisa i-oxidation. Iingcango zokulungisa zivuleka ngokubanzi ukuze kube lula ukujonga nokutshintsha iimela. Xa kuthelekiswa nezicuthi zeziqhamo ezisisiseko, i-EasyReal apple crusher inika i-mash efanayo, nto leyo ekhokelela kwimveliso ephezulu yejusi kunye nokuthungwa okuzinzileyo kwe-puree. Inkqubo inokusingatha ii-apile ezintsha, ii-apile ezigcinwe ebanda kunye neendidi ezixutyiweyo ezidla ngokuvela kwiindawo zokupakisha. Umgangatho we-mash ozinzileyo unceda ukuba yonke into isebenze kakuhle, ukusuka kunyango lwe-enzyme ukuya ekucinezeleni nasekutshiseni.
4. Isixhobo sokukhupha ijusi se-Apple Belt Press
Iicinezelo yebhanti yeapileyintliziyo yomgca wokucubungula ijusi yeapile. Isasaza i-apple mash kwibhanti yodidi lokutya kwaye iyidlulise kwiindawo ezininzi zokucinezela. Indawo nganye isebenzisa iirola kunye noxinzelelo olulawulwayo ukucinezela ijusi ngaphandle ngelixa ihambisa i-pomace phambili. Uyilo oluvulekileyo luvumela abaqhubi ukuba babone inkqubo yokucinezela kwaye bajonge ukusasazwa kwe-mash. Izitshizi zokuhlamba iibhanti ngokuzenzekelayo zigcina ibhanti icocekile phakathi kwemijikelo kwaye zigcina ukuhamba kwejusi okuzinzileyo.
I-EasyReal iyila i-apple belt press ukuze ivelise isivuno esiphezulu kunye nokusetyenziswa kwamandla aphantsi. I-press ingafikelela kumazinga aphezulu okukhupha ngelixa igcina ukufuma okuphakathi kwe-pomace, okunciphisa inkunkuma. Ungalungisa isantya sebhanti, ubukhulu be-mash kunye noxinzelelo lwe-roller oluvela kwi-HMI ephakathi. Oku kukunceda ukuba ulungelelane ngokukhawuleza xa umgangatho weziqhamo utshintsha ngexesha lonyaka. Xa kuthelekiswa ne-rack kunye ne-frame presses zendabuko, i-apple belt press inikezela ngokusebenza okuqhubekayo, umsebenzi omncinci kunye nokucoca okulula. Iifreyimu zentsimbi engagqwaliyo kunye noqhagamshelo lwe-CIP zivumela imijikelo epheleleyo yokucoca kwindawo yococeko. Umatshini uhambelana zombini ijusi ye-NFC enamafu kunye nemigca yejusi ecacileyo ngokusebenzisana neemodyuli ezahlukeneyo eziphezulu nezisezantsi.
5. I-Apple Juice Falling-Film Evaporator
Ii-evaporator yefilimu ewela phantsi yejusi yeapileIgxininisa ijusi yeapile ecacileyo kwi-concentrate ephezulu yejusi yeapile yeBrix. Ijusi ingena phezulu kwimibhobho ethe nkqo ize ihambe njengefilimu encinci ngelixa umphunga ushushu ngaphandle. Ifilimu ethambileyo kunye nexesha elifutshane lokuhlala likhusela umbala kunye nevumba elimnandi leapile. Iimeko zokucoca zinciphisa iqondo lokubila, ngoko ke amanzi ayabila kubushushu obuphantsi. Oku kunciphisa umonakalo wobushushu kwaye kunceda ukugcina iikhompawundi ezisempilweni zikwimo engcono. Uyilo lweziphumo ezininzi lusebenzisa amandla omphunga ukusuka komnye umzimba ukuya komnye, nto leyo enciphisa ukusetyenziswa komphunga.
I-EasyReal yenza ubungakanani be-evaporator ngokwendlela ojolise kuyo kunye nobude bexesha lonyaka. Ulawulo lwe-Automatic Brix lulinganisa izinto ezinyibilikayo ngexesha langempela kwaye lulungisa ukuhamba kokutya okanye iivalvu zomphunga. Oku kugcina i-outlet concentrate ikufutshane nendawo ebekiweyo kwaye ikhusela ekuxineni kakhulu. I-evaporator ibandakanya ukubuyiswa kwevumba, ebamba iikhompawundi zencasa ezisusiweyo kwaye izigcine njengeqhezu elahlukileyo. Ungayibuyisela la mavumba kwi-concentrate okanye kwijusi egqityiweyo ukuze ufumane incasa enamandla yendalo. Imiphezulu yangaphakathi ethambileyo, izixhobo zokutshiza ze-CIP kunye nokukhupha amanzi kakuhle kwenza ukucoca kuthembeke. Xa kuthelekiswa nee-evaporator ezindala zepani, inkqubo ye-EasyReal falling-film inika ukusetyenziswa kwamandla okungcono, umgangatho ozinzileyo ngakumbi kunye namaxesha amafutshane okuqalisa.
6. I-Apple Puree Tubular Sterilizer kunye ne-Aseptic Filler
Iibhafu ye-apple pureei-e-in-tubeisicoci sokucocaIfudumeza i-puree ethambileyo kwii-heat exchangers ezineetyhubhu ezininzi. Uyilo lunika ukudluliselwa kobushushu okunamandla ngaphandle kokuvaleka. Imveliso ihamba ngaphakathi kwiityhubhu ezithambileyo ngelixa i-heat medium ihlala ngaphandle. Inkqubo inyusa i-puree ukuya kubushushu bokubulala iintsholongwane, iyibambe ngexesha elifanelekileyo kwityhubhu yokubamba, ize ipholise ukuya kubushushu bokuzalisa. Ubushushu obuzenzekelayo kunye nolawulo lokuhamba kwamanzi kuqinisekisa ukuba ithontsi ngalinye lifikelela kwiimeko ezikhuselekileyo. Uyilo lwetyhubhu olukwityhubhu luphatha umxholo ophezulu we-pulp kunye namaqhekeza amancinci eziqhamo ngaphandle komonakalo.
Ngasezantsi komlambo,isizali se-apile esingabolisiyoizalisa ipuree okanye ijusi ecocekileyo kwiingxowa ezisandula ukubulawa iintsholongwane, iidrama okanye iitote. Igumbi elivaliweyo elicocekileyo, ukucoca ngomphunga okanye iikhemikhali kwindlela yemveliso kunye nomoya ococekileyo oxinezelekileyo ukhusela imveliso kwiintsholongwane ezikwindalo esingqongileyo. Abaqhubi baqhagamshela iingxowa okanye iidrama ngelixa inkqubo ilawula umthamo wokugcwalisa kwaye irekhoda idatha yebhetshi. I-EasyReal inikezela ngezizalisi zeengxowa eziziikhilogram ezi-5–25 zezithako kunye neekhilogram ezingama-200 zengxowa-kwidrama okanye iitote ezinkulu zokuthumela ngaphandle. Xa kuthelekiswa nokuzalisa okushushu kwiidrama ezilula, i-tubular sterilizer kunye ne-aseptic filler zinika ixesha elide lokuhlala, umngcipheko ophantsi kunye nokugcinwa kombala okungcono. Olu dibaniso lubalulekile kwiimarike zokutya komntwana kunye nezithako ezinexabiso eliphezulu.
Uyilo lwe-EasyRealumgca wokucubungula iapileukusebenza neentlobo ezininzi zamaapile kunye neemodeli zokubonelela. Olu luhlu luphatha amaapile edizethi, amaapile e-cider kunye namaapile emizi-mveliso anamanqanaba ahlukeneyo obumnandi, i-asidi kunye nokuqina. Useto lwe-crusher oluhlengahlengiswayo, uxinzelelo lwe-belt press kunye nomthamo we-enzyme zikunceda ufumane isivuno esizinzileyo nokuba umgangatho weziqhamo utshintsha ngexesha lonyaka. Ukuhamba kwenkqubo kukwafanela amaapile amatsha avela kwisivuno, amaapile agcinwe kwindawo ebandayo evela kwiindawo zokugcina izinto ezilawulwayo kunye namanqanaba ahlukeneyo avela kwiindawo zokupakisha. Olu kuguquguquka lukhusela umzi-mveliso wakho kwiinguqu zezityalo kwaye lukunceda uthenge amaapile ngamaxabiso angcono xa iimarike zitshintsha.
Kwicala lemveliso, umgca wesiseko ofanayo unokuxhasa iimveliso ezininzi zokugqibela. Ijusi ecacileyo kunye nejusi yeapile zisebenzisa indlela yokucacisa epheleleyo kunye nendlela yokuwa kwefilimu. Ijusi ye-NFC enamafu kunye nesiseko se-cider zisebenzisa ukucaca okuthambileyo kunye namandla okupholisa aqinileyo ngaphandle kokuhluza okunzulu. Iimveliso ze-apple puree zisebenzisa i-hot-break kunye ne-pulping endaweni yokucinezela, emva koko zilandele ukudamba kunye nokubulala iintsholongwane kwityhubhu. Iiprojekthi zeapile ezomileyo zongeza ukuxobuka, ukusika kunye nokomisa iimodyuli emva kokucwangcisa. Abaqhubi banokutshintsha iindlela zokupheka ukusuka kwijusi ukuya kwi-puree okanye ukusuka kwi-export concentrate ukuya kwijusi ye-NFC yendawo ngolawulo lweresiphi ye-HMI kunye ne-valve matrix routing.
Iiapile zizisa ifayibha yendalo, ivithamin C kunye neekhompawundi ezininzi ezisempilweni ezifana neepolyphenols. Umgca we-EasyReal usebenzisa ukufudumala okukhawulezayo, amaxesha amafutshane okuhlala kunye nokucocwa kweoksijini ephantsi ukukhusela ezi zondlo kangangoko kunokwenzeka. Ukupompa okuthambileyo kunye nokunciphisa ulwelo kunciphisa umonakalo ovela emoyeni kwaye kugcine incasa entsha. Ngenxa yoko, unokuvelisa iimveliso ezikhuselekileyo, ezihlala ziqinileyo ezisaziva zisondele kwiiapile ezintsha ngendlela emnandi kunye nexabiso lempilo elibonwayo.
I-EasyReal yakha i-inkqubo yolawulo lomgca wokucubungula iapileejikeleze i-Siemens PLC kunye nezikrini ze-HMI zemizi-mveliso. I-PLC ifunda izinzwa kulo lonke umgca ize ithumele imiyalelo kwiimpompo, iivalvu kunye needrive. Abaqhubi babona amaxabiso aphilayo obushushu, ukuhamba, iBrix, uxinzelelo kunye ne-vacuum kwimizobo yenkqubo ecacileyo. Ukujonga nje isikrini kubonisa apho ii-apile kunye nejusi zihamba khona kunye nokuba zeziphi iitanki ezihlala kwimo ye-CIP. Ulawulo lweresiphi lugcina iiseti ezahlukeneyo zeeparameter zejusi enamafu ye-NFC, ijusi ecacileyo, i-concentrate, i-puree kunye nesiseko se-cider. Abasebenzi banokukhetha iresiphi kwaye bavumele i-logic yolawulo ibeke amaqondo obushushu ekujoliswe kuwo, amaxesha okubamba, isantya sebhanti kunye ne-evaporator yeBrix kwimveliso ekhethiweyo. Oku kuthintela ukuqikelela kwaye kugcina yonke ibhetshi ikufutshane nenkcazo.
Iinkqubo yokuzenzekela yomgca wejusi yeapileikwajonga ukhuseleko kunye nococeko. Iivalvu zokujika amanzi zithumela ijusi engashushu kangako kwiitanki zokulinganisela. Ulandelelwano lwe-CIP lusebenza ngokuzenzekelayo kwi-crusher, i-belt press, iitanki ze-enzyme, i-evaporator, i-pasteurizer kunye ne-aseptic filler. I-PLC igcina idatha ebalulekileyo efana namaqondo obushushu okubulala iintsholongwane, uxinaniso lwe-CIP kunye namaxesha okuqala kunye nokuma kwebhetshi. Ujongano lwe-SCADA lunokuqhagamshela kwinethiwekhi yakho yefektri ukuze uthumele iingxelo zokuthumela ngaphandle, iitshathi zeendlela kunye nee-alamu. Abaphathi babona ukusetyenziswa kwamandla namanzi ngetoni nganye yama-apile kwaye banokuphucula iifestile zemveliso. Ukufikelela kude, ukuba ukhetha ukukuvumela, kuvumela iinjineli ze-EasyReal ukuba zixhase iqela lakho ngokuxilongwa kunye nokulungiswa kwesoftware. Ulwakhiwo lwemodyuli luthetha ukuba ungaqala ngolawulo olusisiseko lwe-HMI kwaye kamva wongeze iideshibhodi ze-SCADA ezipheleleyo, ii-OEE kunye nokudibanisa neenkqubo ze-ERP okanye ze-MES njengoko ifektri yakho ikhula.
UngayinyangaUmgca wokucubungula iapile we-EasyRealnjengeqabane lexesha elide kwishishini lakho leziqhamo. Lo mgca unika isisombululo esinye esidibeneyo ukusuka kuma-apile aluhlaza ukuya kwijusi egqityiweyo, i-concentrate, i-puree, isiseko se-cider kunye nezithako zama-apile omileyo. Ungaqala njengomnini wegadi ofuna ukunyuka kwikhonkco lexabiso, okanye njengophawu lwesiselo olufuna umbonelelo oluthembekileyo lwemizi-mveliso. I-EasyReal ikuxhasa ukususela kwingcamango yokuqala ukuya kwimveliso ezinzileyo. Iinjineli zifunda iigadi zakho, zijolise kwiimarike kunye neemveliso zokugqibela kwaye emva koko ziyila umgca olinganisela amandla, ukusetyenziswa kwamandla, amandla abasebenzi kunye nokukhula kwexesha elizayo. Iqela lilungiselela iidayagram zokuhamba kwenkqubo, imizobo yoyilo kunye noluhlu lwezinto eziluncedo ukuze ubone ngokucacileyo ukuba iprojekthi ibandakanya ntoni ngaphambi kokuba utyale imali.
Xa ugqiba ekubeni uqhubeke, i-EasyReal yakha kwaye ivavanya iimodyuli ezibalulekileyo ezifana ne-apple washer, i-apple crusher, i-apple belt press, i-apple juice falling-film evaporator kunye ne-apple pureetube-in-tube sterilizer kwindawo yayo yokusebenzela. Uvavanyo lokwamkelwa kwefektri lunceda iqela lakho lijonge imisebenzi kwaye livumelane ngezicwangciso zokugqibela. Emva kokuthunyelwa, i-EasyReal ithumela abaphathi ukuba bakhokele ukufakwa, ukugunyaziswa kunye nokuqhutywa kwezilingo kwisityalo sakho. Iingcali ziqeqesha abaqhubi malunga nokusetyenziswa kwe-HMI, iinkqubo zokhuseleko, ukusebenza kwe-CIP kunye nokugcinwa okusisiseko. Nje ukubaisityalo sokulungisa ama-apileIqala ukusebenza okuzinzileyo kwemihla ngemihla, i-EasyReal iyaqhubeka nokukuxhasa ngeenxalenye zayo, uncedo olukude kunye neengcebiso zokuphucula inkqubo. Le nkampani sele ikhonza abathengi kumazwe angaphezu kwamashumi amathathu kwaye izisa amava angaphezu kweminyaka engamashumi amabini anesihlanu ekucubunguleni iziqhamo nemifuno.
Udinga kuphela ukwabelana ngomthamo ocwangcisiweyo, iimveliso eziphambili kunye neefomathi zokupakisha. I-EasyReal iya kucebisa uqwalaselo olucacileyo lomgca kunye noluhlu lotyalo-mali. Ukuba usathelekisa iindlela, ungaqala usebenzise uvavanyo lovavanyo kwi-EasyReal's lab kunye ne-pilot-scale UHT, i-pasteurization kunye ne-aseptic filling lines. Ezi mvavanyo zikunceda uqinisekise iiresiphi, ixesha elihlala ixesha elide kunye neefestile zenkqubo ngaphambi kokuba wakhe isityalo esipheleleyo. Xa ulungele ukufuduka, i-EasyReal ikulungele ukuyila nokubonelela ngesixhobo esisemgangathweni ophezulu, esingabizi kakhulu.umgca wokucubungula iapileenokukhula ngeshishini lakho kangangexesha elide.
Iimveliso eziNxulumeneyo
