IShayina — Mashi 2024— I-Shanghai EasyReal Machinery Co., Ltd. inikezeIsitshalo se-Pilot UHT/HTSTngobaYili DairyeShayina. Lolu hlelo lwesilinganiso sokuhlola lwenzelweizilingo zomkhiqizo wobisi, ukuqinisekiswa kwenqubo yokushisa, kanye nokuthuthukiswa kokwakheka, ukusiza ikhasimende ukuthi lenze ucwaningo lomkhiqizo ngendlela eguquguqukayo, elawulwayo, nehambisana nokukhiqiza.
Uhlelo luhlanganisaI-Pilot Tubular Sterilizer, I-Homogenizer Esemgqeni, IKhabhinethi Yokugcwalisa Engasasebenzi, kanye nokuhlobeneamamojula okusetshenziswayoYakhelwe ukusekela umsebenzi we-R&D wemikhiqizo yobisi ehlukene kanye nokuhlinzeka ngebhuloho elisebenzayo phakathi kokuhlolwa kwelebhu kanye nokukhiqizwa kwezimboni.
Isitshalo sokuhlola i-UHT/HTST sibaluleke kakhulu ezinkampanini zobisi ngoba ukuziphatha komkhiqizo kungashintsha kakhulu lapho ukwelashwa kokushisa, ingcindezi, ukuhlanganiswa kwe-homogenization, kanye nezimo zokugcwalisa kushintsha. Ukuhlolwa kwebhentshi kuphela akwanele. Uhlelo lokuhlola luvumela ikhasimende ukuthi lihlole i-logic yenqubo yangempela ngezinga elincane ngaphambi kokuthuthela emishinini emikhulu yokukhiqiza.
Ikhasimende:Yili Dairy
Izwe:IShayina
Unyaka wephrojekthi:Mashi 2024
Uhlobo lwephrojekthi:Isitshalo se-Pilot UHT/HTST
Inhloso eyinhloko:ukuhlolwa kobisi kanye nokuthuthukiswa kokwakheka
Amamojula ayinhloko:
• I-Pilot Tubular Sterilizer
• I-Homogenizer Esemgqeni
• Ikhabhinethi Yokugcwalisa Engangenisi Ukungcola
• Amamojula ezinsizakalo
Le phrojekthi yenzelwe umsebenzi we-D&D lapho ukunemba, ukuphindaphindeka, kanye nokuguquguquka konke kubalulekile.
Ukuthuthukiswa komkhiqizo wobisi akukhona nje kuphela ngokudala ifomula elebhu, kodwa futhi kumayelana nokuqonda ukuthi leyo fomula isebenza kanjani ngesikhathi sokucubungula kwangempela.
Umkhiqizo wobisi ungase ubukeke kahle ekuhlolweni kwe-beaker encane, kodwa ukusebenza kwawo kungashintsha ngemva kwalokhu:
• ukushisa
• ukubamba
• ukuhlanganiswa kwe-homogenization
• ukupompa
• ukugcwaliswa okungenamagciwane
Yingakho i-Isitshalo se-Pilot UHT/HTSTiyithuluzi elibalulekile lokuthuthukisa. Lisiza ikhasimende ukuthi lihlole kokubiliukwakheka komkhiqizofuthiukusebenza kwenqubongesikhathi esifanayo.
Ngesitshalo sokuhlola, inkampani yobisi ingenza lokhu:
• hlola izimo ezahlukene zokwelapha ukushisa
• qhathanisa imiphumela ye-UHT ne-HTST
• hlola ukuzinza ngemva kokuhlanganiswa kwe-homogenization
• lungiselela amasampula esivivinyo sangempela
• ukusekela izinqumo zangaphakathi ze-R&D
• ukunciphisa ingozi yokwandisa
• ukuthuthukisa ukusebenza kahle kwentuthuko
Enkampanini enkulu yobisi, lolu hlobo lohlelo lokuhlola aluyona nje imishini. Luyingxenye ebalulekile yomsebenzi wokusungula izinto ezintsha.
Le phrojekthi isetshenziswa kakhuluzonke izinhlobo zokuhlolwa kobisi kanye nokuthuthukiswa kokwakhekaLokho kusho ukuthi uhlelo lungasekela umsebenzi osezingeni lokuhlola emikhiqizweni eminingi yoketshezi lobisi kanye nemisebenzi yokuthuthukisa.
Lesi sitshalo sivumela ikhasimende ukuthi lenze okulandelayo:
• izivivinyo zokwelapha ukushisa ngaphansi kwezimo ezilawulwayo
• ukuqhathanisa ifomula yomkhiqizo
• ukuhlolwa komphumela wokuhlanganiswa
• ukulungiswa kweqembu lokuhlola
• ukuqoqwa kwamasampula angenamagciwane
• ukwenza ngcono ipharamitha yenqubo
• ukuqaphela ukuzinza ngemva kokwelashwa
• ukulungiselela ukwanda kokukhiqiza esikhathini esizayo
Lokhu kwenza uhlelo lufanelekele umsebenzi wangempela we-R&D kunokuba kube ukuhlolwa kokushisa okulula kwelebhu kuphela.
II-Pilot Tubular Sterilizeringxenye eyinhloko yokucubungula ukushisa yephrojekthi. Ivumela ikhasimende ukuthi lihlole kokubiliI-UHTfuthiI-HTSTukucubungula imizila ngaphansi kwezimo zokuhlola.
Ekuthuthukisweni kobisi, ukwelashwa ngokushisa kuthinta izici eziningi ezibalulekile zomkhiqizo, okuhlanganisa:
• ukuphepha kwezinto eziphilayo
• ukugcinwa kokunambitheka
• ukuziphatha kwamaprotheni
• ukujiya
• ukuzinza kombala
• amandla okuphila komkhiqizo eshalofini
Ngokusebenzisa i-pilot tubular sterilizer, ikhasimende lingafunda ukuthi amafomula obisi ahlukene asabela kanjani ekushiseni futhi alungise inqubo ngokufanele.
Lokhu kubaluleke kakhulu ngoba imikhiqizo yobisi ivame ukuzwela ezimweni zokwelapha. Isigaba esihle sokushisa esihlolayo sisiza ukudala iziphetho ze-R&D ezithembeke kakhudlwana.
II-Homogenizer Esemgqeniingenye ingxenye ebalulekile yalesi sitshalo sokuhlola. Ekucubungulweni kobisi, ukuhlanganiswa kwe-homogenization kudlala indima ebalulekile ekubunjweni komkhiqizo nasekuzinzeni.
Kungasiza ekuthuthukiseni:
• ukuzwa umlomo
• ukufana kwe-emulsion
• ukusatshalaliswa kosayizi wezinhlayiya
• ukuzinza ngokomzimba
• ukungaguquguquki kokubona
Ngemikhiqizo yobisi, umphumela wokuhlanganiswa kwemikhiqizo uvame ukuhlotshaniswa kakhulu nokwelashwa kokushisa. Ifomula ingaziphatha ngendlela ehlukile kuye ngokulandelana kokucubungula kanye nezimo zokucindezela. Yingakho ukuba ne-homogenizer eqondile ohlelweni lokuhlola kunezela inani eliqinile emsebenzini wokuthuthukiswa komkhiqizo.
Le module isiza ikhasimende ukuthi lihlole futhi liqhathanise ukuziphatha okuhlukile komkhiqizo wobisi ngaphansi kwezimo zokuhlola ezingokoqobo.
IIKhabhinethi Yokugcwalisa Engasasebenziisetshenziselwa ukugcwalisa okulawulwayo amaqoqo okuhlola ngemva kokucutshungulwa. Lesi yisinyathelo esibaluleke kakhulu ekuhlolweni kokuhlola ngoba sivumela ikhasimende ukuthi liqoqe amasampula omkhiqizo ngendlela ehlanzekile nehambisana nenqubo.
Ingxenye yokugcwalisa i-aseptic isekela:
• ukuqoqwa kwesampula yomshayeli
• ukuhlolwa kwesitoreji
• ukuqhathaniswa kokwakheka
• ukubonwa kwesikhathi sokuphila kweshelufu
• ukuhlolwa okuhlobene nokupakishwa emsebenzini we-R&D
Ukuze kuthuthukiswe ubisi, amasampula okuhlolwa kumele ahlolwe njalo ngokuhamba kwesikhathi. Lokho kusho ukuthi isinyathelo sokugcwalisa kufanele sihambisane nezinga lokuhlanzeka elidingekayo ukuze kuhlolwe umkhiqizo ngendlela enenjongo. Ikhabhinethi yokugcwalisa engenamagciwane iyasiza ekudaleni leso simo.
Isitshalo sokuhlola sihlanganisa namamojula okusetshenziswa adingekayo ukuze kusebenze kahle. Izinsizakusebenza aziyona ingxenye ebonakala kakhulu yephrojekthi ngaso sonke isikhathi, kodwa zibalulekile ekuhlolweni okunembile nokuphindaphindwayo.
Ukusekelwa kwezinsiza ezizinzile:
• ukulawulwa kwenqubo yokushisa
• ukuhambisana kwesistimu
• izimo zesivivinyo eziphindaphindwayo
• ukusebenza kwemishini okuthembekile
Uhlelo oluhle lokuhlola akumele lube namayunithi enqubo ebalulekile kuphela. Kumelwe futhi luwahlanganise epulatifomu eyodwa ehlelekile. Lo msebenzi wakhiwe ngaleyo ndlela, ngokuhlanza, ukuhlanganisa, ukugcwalisa, kanye nezinsiza kusebenza ndawonye njengesitshalo esisodwa sokuhlola esisebenzayo.
NgobaYili Dairy, lesi sitshalo sokuhlola sinikeza ipulatifomu yangaphakathi ewusizo yokusungula umkhiqizo kanye nokuqinisekiswa kobuchwepheshe.
Inani eliyinhloko lesistimu lifaka:
1. Ukuthuthukiswa okusheshayo kokwakheka
Ithimba le-R&D lingahlola amafomula obisi ngempumelelo enkulu ngaphansi kwezimo zokuhlola.
2. Ukuqonda kangcono inqubo
Ikhasimende lingacwaninga ukusebenzisana phakathi kokushisa, ukuhlanganisa izinto, kanye nokugcwalisa uhlelo olulodwa.
3. Ingozi ephansi yentuthuko
Ukuhlolwa kwe-pilot kusiza ekunciphiseni ukungaqiniseki ngaphambi kokuhlolwa kokukhiqiza kwezimboni noma kokukhulisa.
4. Ukulungiselela isampula okungcono
Ikhabhinethi yokugcwalisa engasebenzi kahle isekela ukuqoqwa kwamasampula okuwusizo kakhulu futhi okulawulwayo.
5. Izinqumo eziqinile zokungaguquguquki komkhiqizo
Uhlelo lusiza ukuqhathanisa izilungiselelo zenqubo ezahlukene nokuhlonza izindlela zokuthuthukisa ezifanele kakhulu.
Enkampanini yobisi enezidingo zokuthuthukiswa komkhiqizo okuqhubekayo, isitshalo se-UHT/HTST esilingayo siyithuluzi lesikhathi eside eliyisu.
Uma kuqhathaniswa nemishini elula yelabhorethri, uhlelo lokuhlola olufana nalolu lunikeza izinzuzo eziningana ezibalulekile.
I-logic yokucubungula engokoqobo kakhulu
Umkhiqizo udlula ezinyathelweni zenqubo yangempela esikhundleni sokuhlolwa kwephuzu elilodwa okuhlukile.
Ukufaneleka okungcono kokukhulisa
Imiphumela evela ezivivinyweni zokuhlola iwusizo kakhulu lapho kulungiselelwa izinhlelo zokukhiqiza zezimboni.
Ukuhlolwa okuguquguqukayo kakhudlwana
Ikhasimende lingalungisa izimo zenqubo ngesikhathi sokuthuthukiswa futhi liqhathanise imiphumela kahle kakhulu.
Idatha yobuchwepheshe ebaluleke kakhulu
Ithimba le-R&D lingabona impendulo yomkhiqizo ngaphansi kwezimo zokushisa nengcindezi eziseduze nokukhiqizwa kwangempela.
Ukusekelwa okungcono kokusungula izinto ezintsha
Ipulatifomu enhle yokuhlola isiza ukufinyeza indlela kusukela emcabangweni kuya emqondweni womkhiqizo oqinisekisiwe.
Lezi yizona kanye izizathu ezenza izitshalo zokuhlola zibaluleke kakhulu ku-R&D yobisi yesimanje.
Isikhathi sokuthunyelwe: Novemba-03-2024
