FUNSANI TSOPANO

Chithunzi cha 3D chosonyeza njira yogwiritsira ntchito mango m'mafakitale, chosonyeza zipangizo zazikulu kuyambira kutsuka mpaka kudzaza madzi osasefedwa kuti mango puree ndi madzi apangidwe.

Mzere Wopangira Mango Wamafakitale

Mzere wokonzera mangondi njira yonse yamafakitale yopangidwira kusintha mango atsopano kukhalachimanga cha mangondimadziMu makampani opanga zakudya ndi zakumwa, makinawa amalola kupanga mango pulp, puree wokhuthala, madzi a mango a NFC, ndi zakumwa zamadzimadzi. Amatumikira ogulitsa zinthu zopangira komanso opanga zakumwa zam'mabotolo.

Dongosololi lili ndi makina apadera monga ma elevator,makina odulira ndi kupukuta, mayunitsi opukutira ndi kuyeretsa, zoyeretsera tizilombo toyambitsa matenda, ndimakina odzaza aseptic, zonse zikugwira ntchito mogwirizana komanso moyenera.

Mzere wonsewo ndi wopangidwa ndi makina okha, wopangidwa kuchokera kuchitsulo chosapanga dzimbiri chapamwamba pa chakudya, ndipo ikukwaniritsa miyezo yokhwima ya ukhondo. Magawo otsatirawa akufotokoza mwatsatanetsatane gawo lililonse la ndondomekoyi ndikufotokoza ntchito ya zida zofunika.

Tumizani imelo kwa ife

Kukonza Zinthu Zopangira Patsogolo: Kutsuka, Kusanja, ndi Kukweza

Musanagwiritse ntchito,mango atsopano amatsukidwa ndi kusankhidwakuchotsa dothi, zinyalala, ndi zipatso zolakwika. Kawirikawiri,makina ochapira okhala ndi magawo awiriimagwiritsidwa ntchito —chotsukira thovundichotsukira burashiChotsukira thovu chimasuntha madzi ndi mpweya kuti chiyeretse pamwamba pa chipatso, pomwe chotsukira burashi chimachotsa zonyansa zotsala.

Pambuyo poyeretsa, mango amatumizidwa ndichikepikunsanja yosanja, komwe kusanja ndi manja kapena kuwala kumachotsa zipatso zokhwima kwambiri, zowola, kapena zosakhwima. Chikepecho chimaonetsetsa kutikudyetsa kokhazikika komanso kosalekezapakati pa kutsuka ndi kusanja, kuchepetsa kugwiritsa ntchito ndi manja komanso kukonza magwiridwe antchito.

Pamapeto pa gawoli, mango amakhalawoyera, wofanana mu khalidwe, ndipo okonzeka kukonzedwanso pambuyo pake.

Makina ochapira burashi ya mango a mafakitale opangidwa ndi chitsulo chosapanga dzimbiri, omwe amagwiritsidwa ntchito poyeretsa mango ndi kuchotsa zinyalala pamwamba pa mzere wopangira mango ndi Shanghai EasyReal Machinery.

Makina odulira mango okha ndi makina odulira mango omwe amagwiritsidwa ntchito ku fakitale, kapangidwe ka ma twin-roller kochotsa mango, kuchotsa mbewu ndi kuchotsa mango mu mzere wokonzera mango.

Chotsukira mpweya chotsukira madzi a mango ndi madzi ake, chotsukira mpweya choteteza ku kukhuthala kwa mango ndikusunga mtundu ndi kukoma mufakitale yokonza mango.

Makina odzaza matumba a Aseptic opangira mango pulp, kuyika chipinda choyera ndikuonetsetsa kuti ma puree a mango ndi madzi ake akupezeka mufakitale.

Kuchotsa ndi Kuchotsa Masamba: Kuchotsa Mtima ndi Kuchotsa Masamba Oyambirira

Themakina ochotsera ndi kuchotsera mangondi chimodzi mwazigawo zazikuluya mzere wokonzera. Imachotsakhungu lokhuthalandimbewu yolimbapamene akulekanitsazamkati.

Njirayi nthawi zambiri imaphatikizapomagawo awiri: choyamba, agawo loswekaimagwiritsa ntchito ma rollers opangidwa mwapadera kuti iphwanye mango popanda kuwononga nthanga; chachiwiri, zamkati mwake ndichochotsedwa pa mbewu by masamba ozungulira othamanga kwambirindipo adalekanitsidwa kudzera muchophimba chokhala ndi mabowo.

Pansimphamvu ya centrifugal, zamkati zimadutsa mu sefa kuti ziwongoleredwenso, pomwe zotsalira za mbewu ndi zikopa zimatulutsidwa zokha.

Chifukwamnofu wa mango ndi wa ulusi, gawo limodzi kapenamapangidwe a magawo awirindi zofala.makina opangidwa ndi magawo awiriimakonza kwambiri zamkati pambuyo pa kupatukana koyamba,kukulitsa zokolola ndi kusalala.

Pambuyo pa njirayi,zikopa ndi miyala zimachotsedwakupanganyemba ya mango yolimbaokonzeka kukonzedwa bwino.

Puree wa mango watsopano mu kapu ya pulasitiki yowonekera bwino, kapangidwe kosalala komanso mtundu wachikasu wowala, chinthu chomaliza chopangidwa ndi mzere wopangira mango wa mafakitale.

Madzi a mango okonzedwa kumwa (250–1000 mL) okhala ndi zamkati zachilengedwe, okonzedwa ndikudzazidwa ndi mzere wopanga madzi a mango wa Shanghai EasyReal.

Mango opangidwa m'zitini, opakidwa bwino kuti agulitsidwe kunja, ndipo akuwonetsa kuti ndi abwino kwambiri kuchokera ku fakitale yokonza mango ya EasyReal.

Drum yabuluu yamadzimadzi ya malita 200 yodzaza ndi puree ya mango yosakanikirana ndi kupanga zakumwa.

Kupukuta ndi Kuyeretsa: Kugwirizana kwa Mapulo Abwino

Mango ouma amaperekedwa kumakina opukutira ndi kuyeretsakuti muwonjezere homogenization.
A chopukusira cha magawo awiriimagwiritsidwa ntchito nthawi zambiri - chophimba choyamba chimachotsedwaulusi wotsalira wa peel ndi zidutswa za mbewu, pomwe chophimba chachiwirikumakonza kapangidwe kakepochotsa zinthu zonga ulusi.

Zotsatira zakepuree wa mangoimakhalayofanana komanso yosalala, ndipo ulusi wambiri wouma wachotsedwa. Gawoli limawonjezeka kwambiriphindu la zinthundimtundu wa kapangidwe kake.

In mizere yaing'ono, ndichoyeretsera cha pulper chophatikizidwaikhoza kuphatikiza kukonza ndi kukonza mu makina amodzi.
Thepuree wa mango woyengedwa bwinondi yokhuthala, yofanana, komanso yosalala — yabwino kwambirizinthu zopangidwa ndi puree kapena kupanga madzi.

Kuchuluka kwa Vacuum (Mwasankha)

Kwapuree wa mango wokhazikika kapena madzi ake, chinthu choyeretsedwacho chimadutsakusungunuka kwa mpweya mu vacuumkugwiritsa ntchitozotulutsa mpweya zokakamiza kuyenda kwa magazi zambiri.

Pansizinthu zotayira mpweyamadzi amasanduka nthunzi pakutentha kotsikakusungakukoma ndi zakudyapamene akusinthakugwiritsa ntchito mphamvu moyenerakudzerakubwezeretsa kutentha.

Thezinthu zolimba zosungunuka (°Brix)Ma puree a mango nthawi zambiri amawonjezeka kuchokera ku10–12% mpaka 28–30% (kapena kupitirira apo).
Zogulitsa zokhazikikazosavuta kuterositolo ndi mayendedweKwaMadzi a NFC (Osati Kuchokera ku Concentrate), sitepe iyi yadumphadumpha.

Kuyeretsa UHT: Choyeretsa cha Tubular

Musanapake paketi,puree ya mango kapena madzi akeyenera kukhalazophikidwa pasteurized kapena zosawilitsidwa.
A chotsukira tizilombo cha UHT chozunguliraimagwiritsidwa ntchito kwambiri pachithandizo chotentha mosalekeza komanso mwachanguPa puree ya mango yokhuthala,chosinthira kutentha cha chubuimatentha chinthucho pamwamba95 °C(nthawi zambiri110–125 °Ckuti ilowetse madzi ambiri (asaseptic) kenako imaziziritsa mofulumira.

Thekutentha ndi nthawi yosungiraamasinthidwa kutengeramtundu wa chinthu— mwachitsanzo, madzi ogulitsa angagwiritse ntchitoKutentha kwa 85–95 °Ckusunga kukoma.
Dongosoloamalamulira bwino nthawi ndi kutenthakuonetsetsakusabereka kwa malondapamene akusungakukoma.

Madzi a mango kapena madzi oyeretsedwatsopano wakonzeka kulongedza kosawononga mpweya.

Kudzaza ndi Kuyika kwa Aseptic

Zinthu zoyeretserazadzazidwa pansi pamatenda osabisala.
An chodzaza thumba la aseptickusamutsapuree ya mango, zamkati, kapena madzimuMatumba a aluminiyamu ndi pulasitiki oyeretsedwa kalekuyikidwa mkatiNg'oma zachitsulo za 200 L.

Thechipinda chodzazaimasungidwa yopanda poizoni ndikuyeretsa nthunzi kapena UV, ndipo ndondomekoyi ndimita yoyendera madzi yolamulidwakuti zitheke molondola.
Puree ya mango yodzaza ndi asepticikhoza kusungidwa mpakaMiyezi 18–24pansi pa firiji.

Kwazamkati zosakhazikika, thumba laling'ono m'bokosi (3–5 kg) or zitiniamagwiritsidwa ntchito.
Kwazakumwa zoledzeretsa, kutentha kotentha (pafupifupi 85 °C) or kudzaza kozizira kosasepticmuMabotolo a PET/galasi or Mabokosi a Tetra Pakkuonetsetsanthawi yayitali yosungiramo zinthupopanda zotetezera.

Mzerewu uli ndiMakina oyeretsera a CIPkuti zitheke zokhasambitsani ndi kuyeretsamapaipi ndi zodzaza pambuyo pa kupanga.

Kusiyana kwa Njira Pakati pa Puree, Pulp, ndi Madzi

Mango Pulp/Puree:Ulusi wachilengedwe wokhuthala, wosamveka bwino. Njira: kutsuka → kukonza → kupukuta/kuyeretsa → (kusankha kuchuluka) → kuyeretsa → kudzaza ndi aseptic. Palibe enzyme kapena kuyeretsa komwe kumafunika.
Madzi a Mango:Zimaphatikizapo madzi oyera komanso amtambo. Madzi oyera amafuna njira zoyeretsera ndi kuyeretsa; madzi amtambo (nectar) amasunga zamkati ndipo amafunika kusinthidwa. Njira: kutsuka → kukonza → kupukuta → kuyeretsa/kuyeretsa kapena kusakaniza → kusakaniza → kuyeretsa → kuyeretsa → kudzaza.
Yokhazikika poyerekeza ndi Yosakhazikika:Zinthu zokhuthala zimagwiritsa ntchito vacuum evaporation; zinthu za NFC sizimasungunuka kuti zikhale zatsopano koma zimafuna kusungidwa mufiriji.

Mzere wokonzedwa bwino wopangira mango ukhoza kupanga mitundu yosiyanasiyana ya zinthu - puree, zamkati, madzi oyera, kapena timadzi tokoma - zomwe zimakwaniritsa zosowa zosiyanasiyana zamsika ndi makina apamwamba komanso mtundu wazinthu zomwe zimasunga fungo lachilengedwe, mtundu, ndi michere ya mango atsopano.