BUZANI MANJE

Umdwebo wokugeleza onemifanekiso engu-3D womugqa wokucubungula umango wezimboni, obonisa imishini emikhulu kusukela ekuhlanzeni kuya ekugcwaliseni okungasetshenziselwe uketshezi lokukhiqiza i-puree kamango kanye nejusi.

Umugqa Wokucubungula Umango Wezimboni

Umugqa wokucubungula umangouhlelo oluphelele lwezimboni olwenzelwe ukuguqula ama-mango amasha abei-pulp kamangofuthiijusiEmbonini yemishini yokudla neziphuzo, lo mzila uvumela ukukhiqizwa kwe-mango pulp, i-puree egxilile, ijusi likamango le-NFC, kanye neziphuzo ze-nectar. Isebenzela abahlinzeki bezinto zokusetshenziswa kanye nabakhiqizi beziphuzo ezisemabhodleleni.

Lolu hlelo luqukethe imishini ekhethekile efana nama-lifti,imishini yokuhlubula nokukhipha amatshe, amayunithi okugaya nokuhlanza, izibulali magciwane, kanyeimishini yokugcwalisa i-aseptic, konke kusebenza ngenqubo ehlelekile nephumelelayo.

Lonke ulayini lusebenza ngokuzenzakalelayo kakhulu, lwakhiwe nge-insimbi engagqwali yezinga lokudla, futhi ihlangabezana nezindinganiso eziqinile zokuhlanzeka. Izigaba ezilandelayo zichaza isigaba ngasinye senqubo futhi zichaza umsebenzi wemishini ebalulekile.

Sithumelele i-imeyili

Ukwelashwa Kwangaphambi Kwezinto Ezingavuthiwe: Ukugeza, Ukuhlunga, Nokuphakamisa

Ngaphambi kokucubungula,ama-mango amasha ayagezwa futhi ahlungweukususa ukungcola, imfucumfucu, kanye nezithelo ezinezinkinga. Ngokuvamile,uhlelo lokuwasha olunezigaba ezimbiliisetshenziswa —umshini wokuwasha amabhamuzafuthiumshini wokuwasha ibhulashiI-bubble washer ishukumisa amanzi nomoya ukuze ihlanze ubuso bezithelo, kuyilapho i-brush washer isusa ukungcola okusele.

Ngemva kokuhlanza, umango uhanjiswailiftiku-aipulatifomu yokuhlunga, lapho ukuhlunga ngesandla noma ngokubona kususa izithelo ezivuthiwe ngokweqile, ezibolile, noma ezincane. I-elevator iqinisekisaukudla okuzinzile nokuqhubekayophakathi kokuwasha nokuhlunga, ukunciphisa ukuphathwa ngesandla nokuthuthukisa ukusebenza kahle.

Ekupheleni kwalesi sigaba, ama-mangoihlanzekile, ikhwalithi iyafana, futhi isilungele ukucutshungulwa okulandelayo.

Umshini wokuwasha ibhulashi likamango wezimboni owenziwe ngensimbi engagqwali, osetshenziselwa ukuhlanza umango kanye nokususa ukungcola kwendawo emugqeni wokucubungula i-mango pulp yiShanghai EasyReal Machinery.

Umshini wokugaya nokugaya imango ozenzakalelayo usebenza efektri, umklamo we-twin-roller wokukhipha ama-pulp, ukususa imbewu kanye nokukhipha i-pulp emgqeni wokucubungula imango.

I-vacuum deaerator ye-pulp yemango kanye nejusi, uhlelo lwethangi lensimbi engagqwali olususa umoya ukuvimbela ukubola nokugcina umbala kanye nokunambitheka esitshalweni sokucubungula umango.

Umshini wokugcwalisa isikhwama se-Aseptic wokukhiqiza i-mango pulp, ukufakwa kwegumbi elihlanzekile okuqinisekisa ukupakishwa okuhlanzekile kwe-mango puree kanye nejusi emgqeni wefektri.

Ukuhlubula Nokubhidliza: Ukususwa Kwengqikithi Nokukhishwa Kwe-Primary Pulp

Iumshini wokukhipha nokukhipha i-mangoingenye yeizingxenye eziyinhlokoyomugqa wokucubungula. Isusaikhasi elijiyilefuthiimbewu eqinilengenkathi behlukanisai-pulp.

Inqubo ivame ukuhilelaizigaba ezimbili: okokuqala, aiyunithi yokuphulaisebenzisa ama-roller aklanyelwe ngokukhethekile ukuchoboza ama-mango ngaphandle kokulimaza i-kernel; okwesibili, i-pulpkukhuhlwe embewini by ama-blade ajikelezayo ngesivinini esikhulufuthi yahlukaniswa ngeisikrini esinezimbobo.

Ngaphansiamandla e-centrifugal, i-pulp idlula ngesihlungo ukuze icwengisiswe ngokwengeziwe, kuyilapho izinsalela zembewu kanye ne-peel zikhishwa ngokuzenzakalelayo.

Ngobainyama kamango ine-fiber, isigaba esisodwa nomaimiklamo yezigaba ezimbilizivamile.umshini onezigaba ezimbiliicwengisisa uginindela ngokwengeziwe ngemva kokuhlukaniswa kokuqala,ukuthuthukisa isivuno kanye nokushelela.

Ngemva kwale nqubo,kususwa amakhasi namatshe, okukhiqizai-pulp kamango eqinileilungele ukucwengisiswa kahle.

I-puree kamango entsha enkomishini yepulasitiki esobala, ukuthungwa okubushelelezi nombala ophuzi okhanyayo, umkhiqizo wokugcina womugqa wokucubungula i-pulp kamango yezimboni.

Ijusi likamango elisebhodleleni elilungele ukuphuza (250–1000 mL) elinomuthi wemvelo, ocutshungulwe futhi ogcwaliswe yi-Shanghai EasyReal mango juice production line.

I-pulp kamango ekheniwe, epakishwe ngendlela engenamagciwane ukuze ithunyelwe kwamanye amazwe, ikhombisa ikhwalithi efanayo evela esitshalweni sokucubungula i-pulp kamango se-EasyReal.

Isigubhu esiluhlaza okwesibhakabhaka esingasasebenzi kahle sezimboni esingamalitha angu-200 esigcwele i-mango puree egxilile yokuxuba nokukhiqiza iziphuzo.

Ukuhlikihla Nokucwenga: Ukuhlanganiswa Kwe-Fine Pulp

I-pulp kamango eqinile iphakelwa ku-umshini wokugaya nokuhlanzaukuze kuhlanganiswe ndawonye.
A i-pulper enezigaba ezimbilikuvame ukusetshenziswa — isikrini sokuqala siyasuswaimicu yesikhumba eseleyo kanye nezingcezu zembewu, kuyilapho isikrini sesibilikucwenga ukuthungwangokuhlunga izinto ezinemicu.

Okuholelei-puree yemangoibaiyafana futhi ibushelelezi, lapho iningi lemicu eqinile isusiwe. Lesi sinyathelo sanda kakhuluisivuno somkhiqizofuthiikhwalithi yokuthungwa.

In imigqa emincane, ii-pulper-refiner ehlanganisiwekungahlanganisa ukuqalwa kanye nokuhluzwa emshinini owodwa.
Ii-puree yemango ecolisisiweijiyile, iyafana, futhi ibushelelezi — ilungeleimikhiqizo esekelwe ku-puree noma ukukhiqizwa kwejusi.

Ukugxila kwe-Vacuum (Ongakukhetha)

Ngobai-puree yemango egxilile noma ijusi, umkhiqizo ocwengisisiwe uyadlulaukuhwamuka kwe-vacuumusebenzisaama-evaporator okujikeleza kwegazi okuphoqelelwe anemiphumela eminingi.

Ngaphansiizimo zokuhlanza umoya, amanzi ayahwamuka laphoizinga lokushisa eliphansi, ukulondolozaukunambitheka kanye nezakhamzimbangenkathi ithuthukaukusebenza kahle kwamandlangokusebenzisaukululama kokushisa.

Iizinto eziqinile ezincibilikayo (°Brix)i-mango puree ivame ukwanda kusuka ku-10–12% kuya ku-28–30% (noma ngaphezulu).
Imikhiqizo egxililekulula ukuisitolo kanye nezokuthutha. NgobaAmajusi e-NFC (Not-From-Concentrate), lesi sinyathelo seqiwe.

Ukuhlanza nge-UHT: I-Tubular Sterilizer

Ngaphambi kokupakisha,i-mango puree noma ijusikumelekufakwe i-pasteurized noma kuhlanjululwe.
A isihlanzisi se-UHT esine-tubularisetshenziswa kabanziukwelashwa kokushisa okuqhubekayo, okusheshayoUkuze uthole i-puree kamango egobile,i-heat exchanger ye-tube-in-tubeishisa umkhiqizo phezulu95 °C(ngokuvamile110–125 °Cukuze kugcwaliswe i-aseptic ngobuningi) bese kuyipholisa ngokushesha.

Iizinga lokushisa nesikhathi sokubambaziyalungiswa kuye ngokuthiuhlobo lomkhiqizo— isibonelo, ijusi yokuthengisa ingasebenzisa85–95 °C ukwenziwa kwe-pasteurizationukugcina ukunambitheka.
Uhleloilawula kahle isikhathi kanye nokushisaukuqinisekisaukungazali kwezentengiselwanongenkathi kulondolozwaukunambitha.

I-pulp noma ijusi likamango elihlanjululwe nge-sterilizedmanje isilungele ukupakishwa kwe-aseptic.

Ukugcwaliswa Nokupakishwa Okungaphephile

Imikhiqizo ehlanjululwezigcwaliswe ngaphansiizimo ezingezona ezibulala amagciwane.
An isigcwalisi sesikhwama esingasasebenziukudluliselwai-mango puree, i-pulp, noma ijusiku-izikhwama zepulasitiki ezenziwe nge-aluminium ezihlanjululwe kusengaphambilikufakwe ngaphakathiIzigubhu zensimbi ezingama-200 L.

Iigumbi lokugcwalisaigcinwa ingenamagciwane yiukubulala amagciwane ngomusi noma nge-UV, futhi inquboimitha yokugeleza elawulwayongokunemba.
I-puree yemango egxilile egcwele i-Asepticingagcinwa kuze kufike kuIzinyanga ezingu-18–24ngaphansi kwefriji.

Ngobai-pulp engagxilile, isikhwama esincane ebhokisini (3–5 kg) or amathiniziyasetshenziswa.
Ngobaiziphuzo zabathengi, ukushisa okushisayo (cishe ama-85°C) or ukugcwaliswa kwe-aseptic okubandayoku-Amabhodlela e-PET/ingilazi or Amabhokisi e-Tetra Pakkuqinisekisaimpilo ende yeshelufungaphandle kwezithako zokulondoloza.

Ulayini uhlonyiswe nge-Uhlelo lokuhlanza i-CIPngokuzenzakalelayogeza futhi uhlanzeamapayipi kanye nokugcwalisa ngemva kokukhiqizwa.

Umehluko Wenqubo Phakathi Kwe-Puree, I-Pulp, kanye neJusi

I-Mango Pulp/Puree:Imicu yemvelo egcina i-pulp ejiyile, engacacisiwe. Inqubo: ukuwasha → ukuhlanzwa → ukuhluzwa/ukucwengwa → (ukugxila okungakhethwa) → ukuhlanza → ukugcwalisa i-aseptic. Akukho enzyme noma ukucaciswa okudingekayo.
Ijusi likaMango:Kufaka phakathi ijusi elicwebezelayo nelinamafu. Ijusi elicwebezelayo lidinga izinyathelo ze-enzyme kanye nokucacisa; ijusi elinamafu (i-nectar) ligcina uginindela futhi lidinga ukuhlanganiswa. Inqubo: ukugeza → ukuhlanzwa → ukuxuba → ukuhlanza → ukuhlanza noma ukuhlanganisa → ukuhlanza → ukuhlanza → ukugcwalisa.
Okugxilile vs. Okungagxilile:Imikhiqizo egxilile isebenzisa ukuhwamuka kwe-vacuum; imikhiqizo ye-NFC yeqa ukugxilisa ukuze ithole ukunambitheka okusha kodwa idinga indawo yokugcina ebandayo.

Umugqa wokucubungula umango oklanywe kahle ungakhiqiza izinhlobo eziningi zemikhiqizo ngendlela eguquguqukayo - i-puree, i-pulp, ijusi elicacile, noma i-nectar - ukuhlangabezana nezidingo zemakethe ezahlukahlukene ngokuzenzakalelayo okuphezulu kanye nekhwalithi yomkhiqizo egcina iphunga lemvelo, umbala, kanye nezakhamzimba zamamango amasha.