Mzere Wopangira Makangaza
Mzere Wopangira Makangaza wa EasyReal umapereka njira yodziyimira yokha yomwe imachepetsa ntchito komanso imathandizira kutulutsa bwino. Kuyambira kulandira zipatso mpaka kulongedza komaliza, sitepe iliyonse imagwiritsa ntchito makina apadera omwe amasunga michere, amachotsa kuwawa, ndikutsimikizira kuti kupanga kumayenda bwino.
Mzerewu umayamba ndi njira yochotsera korona wa mapomegranate ndi kutsuka kuti achotse zinyalala ndi zotsalira za korona. Thanki yothandizira ya enzymatic imaphwanya pectin, yomwe imapangitsa kuti kusefa ndi kuyera bwino kwa madzi. Madzi amatha kusungunuka kwambiri kapena kukhalabe ndi mitambo kutengera zomwe mukufuna.
EasyReal imaphatikiza zotsukira vacuum ndi makina otulutsa mpweya kuti apange zinthu zokhazikika pashelefu popanda kutaya kukoma. Timapereka zotsukira filimu zomwe zimagwa kuti ziwonjezere kuchuluka kwa madzi. Zigawo zonse zolumikizana ndi zinthu zimapangidwa ndi chitsulo chosapanga dzimbiri cha SUS 304/316L, ndipo mzerewu umakwaniritsa ziphaso za FDA, CE, ndi HACCP.
Dongosolo lathu lanzeru la PLC + HMI limalemba magawo onse a batch, machenjezo a zolakwika, ndikuthandizira kuthetsa mavuto akutali. Mutha kutsata momwe ntchito ikuyendera, nthawi yoyeretsera, ndi kugwiritsa ntchito mphamvu pongodina pang'ono.
Mzere Wopangira Makangaza wa EasyReal umathandizira ntchito zosiyanasiyana m'mafakitale osiyanasiyana m'magawo osiyanasiyana a madzi a zipatso, zakumwa zogwira ntchito, ndi zosakaniza zakudya.
• Opanga Madzi a Madzi amagwiritsa ntchito mzerewu popanga madzi a NFC a makangaza, timadzi ta makangaza, ndi zakumwa zosakaniza (monga makangaza + apulo kapena makangaza + mphesa).
• Ogulitsa kunja amadalira makina athu otulutsa mpweya wambiri kuti apange mapomegranate a 65–70 °Brix kuti agwiritsidwe ntchito pa malonda apadziko lonse lapansi.
• Opanga ma Contract Packaging amagwiritsa ntchito chipangizo chodzaza madzi chotchedwa aseptic filling unit kuti apereke ma brand a nyengo ndi ma juice startups okhala ndi ma package otetezeka komanso okhazikika pashelefu.
Popeza anthu ambiri akufuna zakudya zopatsa chitetezo chamthupi, zopatsa thanzi, komanso zachilengedwe zokhala ndi utoto wambiri, EasyReal Pomegranate Line imathandiza makasitomala kupanga zinthu zamtengo wapatali komanso zoyera mwachangu komanso mosamala.
Makangaza ali ndi kapangidwe kovuta kwambiri kamene kali ndi peel, ma aril (ma juice sacs), mbewu, ndi zilonda zowawa. Kuchotsa bwino kumafuna chisamaliro chapadera kuti mbewu zisasweke, zomwe zimatulutsa ma tannins osafunikira omwe amapangitsa madziwo kukhala okoma.
Madzi a makangaza amakhudzidwa ndi mpweya ndi kutentha. Popanda kuchepetsedwa ndi kuchepetsedwa ndi kuchepetsedwa, mtundu umakhala bulauni ndipo kukoma kumachepa. EasyReal imathetsa izi ndi kuchepetsedwa ndi kuchepetsedwa kwa vacuum kutentha kochepa, kuchepetsedwa ndi ...
Mavuto apaderawa amafuna mzere wokonzera womwe umaphatikiza kukoma kwa makina ndi kulondola kwa kutentha. EasyReal imapanga gawo lililonse lozungulira mawonekedwe a pomegranate kuti ateteze zokolola, kukoma, ndi nthawi yosungiramo.
Kusankha kasinthidwe koyenera kumadalira zolinga zanu zopangira, mtundu wa zinthu zopangira, ndi mtundu wa ma CD.
Yambani pofotokoza zomwe mwasankhazotulutsa:
● Zamadzi oyera, mukufunika ma module ofotokozera bwino komanso osefera.
● Zamadzi a mitambo kapena timadzi tokoma, gwiritsani ntchito matanki a enzyme ndi zosefera zopyapyala.
● Zazosakaniza, onjezerani mayunitsi otulutsa mpweya.
Kenako, fanizani yanumphamvu yogwiritsira ntchito tsiku ndi tsiku:
●Kali kakang'ono: 500–2,000 kg/h (yabwino kwa makampani atsopano ndi minda yanyengo)
●Pang'ono ndi pang'ono: 3,000–6,000 kg/h (kwa okonza madzi a m'deralo)
●Kukula kwakukulu: 10,000–20,000 kg/h (yogulitsa kunja ndi kupanga m'mafakitale)
Pomaliza, sankhani yanukulongedza:
● Pa malonda a B2B: gwiritsani ntchitozodzaza thumba lokhala ndi ng'oma zopanda mabakiteriya
● Kwa ogwiritsa ntchito mwachindunji: onjezanimabotolo, chitini, kapena mayunitsi odzaza matumba
EasyReal imapereka zojambula za kapangidwe kake, zofunikira pa ntchito, ndi kuwerengera mtengo wa makina aliwonse. Gulu lathu limakuthandizani kuwona momwe fakitale yanu ilili, kuyerekeza njira zogwirira ntchito, ndikusintha mzere kuti ugwirizane ndi gawo lanu la bizinesi.
Umu ndi momwe EasyReal Pomegranate Processing Line imasinthira zipatso kukhala zinthu zomalizidwa:
1. Kulandira ndi Kusankha Zipatso
- Njira yosankhira zipatso ndi zinyalala pogwiritsa ntchito manja kapena ma roller imachotsa zipatso ndi zinyalala zomwe zawonongeka.
2. Kuchotsa Korona ndi Kutsuka
– Makina ochotsera korona + makina ochapira thovu amatsuka fumbi ndi zinthu zodetsa kumunda.
3. Kuchotsa Madzi
– chotulutsira madzi a lamba chingakanikize makangaza kuti apeze madzi ambiri.
4. Chithandizo cha Enzymatic (ngati mukufuna)
– Thanki yotentha imaswa pectin kuti ipange kusefa bwino komanso kuti madzi azikhala osalala.
5. Kusefa & Kufotokozera
– Chida choyeretsera madzi cha Ultrafiltration kapena centrifugal separator chimapanga madzi oyera kapena amtambo.
6. Kuchepa kwa Vacuum
- Amachotsa thovu la mpweya ndipo amateteza kukoma, makamaka musanatenthe.
7. Kutulutsa nthunzi (kwa madzi osungunuka)
– Filimu yogwa kapena njira yoyendetsera madzi mokakamizidwa imachotsa madzi pang'onopang'ono.
8. Kuyeretsa thupi
– Chotsukira majeremusi chotchedwa tubular pasteurizer chimapha majeremusi pogwiritsa ntchito kutentha kwa kanthawi kochepa.
9. Kudzaza ndi mabakiteriya osayambitsa matenda
– Madzi omaliza kapena chosakaniza chimalowa m'matumba kapena m'zigolo zokonzeka kusungidwa kapena kugulitsidwa.
1. Makina Ochapira Makangaza
2. Makangazachotsukira madzi
3. Thanki Yothandizira Enzymatic
Thanki iyi imapangitsa kuti madzi aziwoneka bwino komanso kuti azisefa bwino mwa kuswa pectin.
Imagwiritsa ntchitomakoma opangidwa ndi jekete lachitsulo chosapanga dzimbirikuti zigwiritsidwe ntchito potenthetsera bwino (45–55°C).
Thankiyo ili ndichoyambitsa liwiro lotsika, chowongolera kutenthandiMipira ya CIP yopopera.
Zimathandiza kuchotsa zinthu zomwe zimapangitsa kuti munthu akhale ndi nkhungu, makamaka popanga madzi oyera.
4. Chotsukira Mafilimu Ogwa
Chotsukira madzi ichi chimathira madzi kapena chotsitsa madzi pochotsa madzi pansi pa vacuum.
Imagwiritsa ntchitomachubu oimirira achitsulo chosapanga dzimbirindi chinthucho chikuyenda ngati filimu yopyapyala mkati.
Nthunzi imatentha khoma la chubu, pomwe vacuum imachepetsa kutentha kwa kuwira (65–75°C).
Zimasunga kukoma, mtundu, ndi michere bwino kuposa kuphika kwachikhalidwe.
Zopereka za EasyRealmitundu ya zotsatira imodzi, ziwiri, kapena zitatu, yokhala ndi makonzedwe osungira mphamvu.
Imachepetsa mtengo wa mphamvu pa lita imodzi ndipo imathandizira kuyang'anira Brix yokha komanso kuwongolera nthunzi.
5. BafaularChotsukira
Chosinthira kutentha ichi chimathira madzi pa kutentha kwa 95–105°C (kosinthidwa) pakapita nthawi yochepa.
Ili ndi machubu anayi achitsulo chosapanga dzimbiri: chinthucho chimalowa mkati, madzi otentha kwambiri kunja.
Kusunga nthawi yochepa kumapewa kutaya kukoma komanso kupha majeremusi bwino.
Imalumikizana ndi chodzaza cha aseptic kuti ikhale yotsekedwa komanso yopanda tizilombo toyambitsa matenda.
Zimaphatikizapo kujambula kutentha kokha, ma alarm olakwika, ndi kuphatikiza kwa CIP.
Chotsukira ichi ndi chabwino kwambiri pa madzi a makangaza, madzi okhuthala.
6. Makina Odzaza Mabagi Osaphatikizika ndi Chikwama Chokhala ndi Ng'oma
Makina odzaza awa amaika chinthu chopanda tizilombo m'matumba a aluminiyamu omwe adakonzedwa kale mkati mwa ng'oma.
Imagwiritsa ntchito mutu woyeretsera nthunzi, load cell/flowmeter, ndi valavu yodzaza yolamulidwa ndi PLC.
Makina odzazira amatha kupanga CIP ndi SIP pamodzi ndi sterilizer.
Imathandizira kukula kwa thumba la 1L mpaka 220L, kapena kukula kwakukulu (1000L).
Mukhoza kudzaza madzi, kusakaniza, kapena kuyika ndi kutseka kwathunthu kwa aseptic.
Poyerekeza ndi zinthu zodzaza matumba wamba, dongosololi limawonjezera nthawi yosungiramo zinthu mpaka miyezi 12 popanda kuzisunga mufiriji.
Mzere Wopangira Makangaza wa EasyReal umasamalira mitundu yosiyanasiyana ya makangaza osaphika komanso mitundu yomaliza ya zinthu. Kusinthasintha kumeneku kumathandiza opanga kuti azizolowera kupezeka kwa nyengo, zosowa zosiyanasiyana za makasitomala, komanso zosowa zamsika zomwe zikusintha.
Mungathe kukonza:
●Makangaza atsopano ochokera kumunda
Izi zimadutsa mu njira yonse yophwanyira, kulekanitsa ma aril, ndi njira yochotsera madzi.
Izi ndi zomwe zimapezeka kwambiri m'mafakitale omwe ali pafupi ndi minda kapena minda ya zipatso.
●Mapomegranate osungidwa ozizira kapena ozizira kale
Zipatso zosungidwa zimatsukidwa ndi kufewa zisanaphwanyidwe.
Dongosololi likhoza kusintha liwiro la chakudya ndi mphamvu yophwanyira kuti mbewu zisasweke kuchokera ku minofu yolimba.
●Ma aril ozizira kapena matumba olekanitsidwa kale
Izi zimadumpha sitepe yophwanya zipatso zonse ndikulowa mwachindunji pa pulper.
Zabwino kwambiri m'madera omwe amatumiza ma aril kapena kugwiritsa ntchito IQF (yozizira mwachangu).
●Madzi ophwanyidwa kapena mankhwala omalizidwa pang'ono ochokera m'minda yakumtunda
Mukhoza kunyalanyaza njira zoyambira ndikulowa mu enzyme treatment kapena sefa.
Izi zimathandiza ma processor omwe amagwira ntchito ngati oyeretsera a B2B kapena oyeretsera ena.
Zogulitsa zomaliza zimaphatikizapo:
1. Madzi a makangaza okhala ndi mitambo (NFC)
Madzi atsopano okhala ndi thupi lonse komanso fungo labwino. Amagwiritsa ntchito kusefa pang'ono.
Zabwino kwambiri pogawa m'mabotolo kapena m'matumba mufiriji.
2. Madzi a makangaza oyera
Madzi oyeretsedwa bwino komanso opanda dothi lokwanira. Amafunika njira zoyeretsera ndi enzyme.
Amagwiritsidwa ntchito kutumiza kunja kapena kugwiritsa ntchito madzi osakaniza.
3. Madzi a makangaza (60–65°Brix)
Maziko okhazikika ngati alumali okonzanso, kusakaniza, kapena kutumiza kunja.
Amasanduka nthunzi pansi pa vacuum kuti ateteze kukoma ndi kuchepetsa voliyumu.
5. Maziko a kuwira
Mungagwiritse ntchito madzi osefedwa ngati maziko a vinyo, viniga, kapena kombucha.
Dongosololi limakonza zolowetsa zokhazikika za matanki ophikira.
Ndi kapangidwe ka makina osinthika komanso magawo osinthika a makina, kusinthana pakati pa zinthuzi n'kosavuta. Mutha kusintha zosefera, kusintha makonda a Brix, ndikusankha njira za malonda pogwiritsa ntchito sikirini yokhudza. Izi zimakupatsani mphamvu yotumizira misika yambiri ndi mzere umodzi.
EasyReal imapatsa Line Yopangira Mapomegranate ndi njira yowongolera yanzeru ya PLC + HMI yomwe imapangitsa kuti ntchito ikhale yosavuta, imachepetsa zolakwika, komanso imapatsa oyang'anira deta nthawi yeniyeni.
● Gulu Logwira Ntchito Pakati (HMI):
Ogwiritsa ntchito amawona ma chart a kayendedwe ka madzi, kutentha komwe kumayikidwa, kuthamanga kwa madzi opopera, ndi ma valve owunikira.
Gawo lililonse—monga kutentha, kuyeretsa, kapena kuchepetsa mpweya—limakhala ndi zowongolera zomveka bwino.
● Wowongolera wa Siemens PLC:
Dongosololi limadzipangira lokha kutentha, kuzindikira kuchuluka kwa madzi, komanso kusintha kayendedwe ka nthunzi.
Ngati china chake chalakwika (monga kutsika kwa kuthamanga kwa magazi kapena kukwera kwa kutentha kwambiri), PLC imachenjeza nthawi yomweyo.
● Kulemba Deta ndi Kutulutsa Malipoti:
Dongosololi limasunga deta yopangira monga nthawi, kutentha, kuchuluka kwa madzi, ndi Brix.
Mukhoza kutumiza zolemba kudzera pa USB kapena Ethernet kuti muwone ngati zili bwino kapena kuti muwone ngati zili bwino.
● Thandizo la Zilankhulo Zambiri:
Timapereka Chingerezi + chilankhulo chanu chapafupi pa mawonekedwe onse a pazenera.
Izi zimachepetsa nthawi yophunzitsira ndipo zimachepetsa zolakwika za ogwiritsa ntchito.
● Kuyang'anira Patali (ngati mukufuna):
Lumikizani kudzera pa Wi-Fi kapena LAN kuti muwone momwe zinthu zikuyendera kapena kuthetsa mavuto popanda kukhala pamalopo.
Mainjiniya athu amatha kulowa patali kuti akalandire chithandizo kapena zosintha.
Poyerekeza ndi mizere yoyendetsedwa ndi manja, dongosolo la EasyReal limawongolera kulondola, limachepetsa nthawi yogwira ntchito, komanso limalola kukonzekera bwino. Simukusowa injiniya kuti muyendetse dongosololi—zokonda zonse ndi zosavuta kugwiritsa ntchito ndipo zimatetezedwa ndi mawu achinsinsi.
Kaya mukugwiritsa ntchito mphamvu ya 500 kg/h kapena matani 15 pa ola limodzi, makina anzeruwa amasunga ntchito zake kukhala zoyera, zotetezeka, komanso zosavuta kuzitsatira.
Ngati mukufuna kuyambitsa kapena kukulitsa ntchito yokonza makangaza, EasyReal ndiye mnzanu wabwino kwambiri pazida zanu. Timapanga, kupanga, ndikuyika mizere yonse yokonza yomwe ikugwirizana ndi zolinga zanu, mphamvu, komanso bajeti yanu.
Nazi zomwe tikulonjeza:
●Uphungu Wonse wa Ukadaulo:
Timasanthula zipangizo zanu zopangira, tsatanetsatane wa zinthu zomwe mukufuna kugula, komanso zosowa zanu zolongedza.
Mudzalandira dongosolo lomveka bwino la polojekiti ndi mtengo wake popanda ndalama zobisika.
●Kapangidwe Kake ndi Zojambula Zogwiritsidwa Ntchito:
Mainjiniya athu amapanga malo oika zida, zofunikira pa madzi/magetsi/gasi, ndi kayendedwe ka mapaipi.
Izi zimapangitsa kuti kuyika fakitale kukhale kofulumira komanso kolondola.
●Kutumiza Padziko Lonse & Kukhazikitsa Pamalo:
Timatumiza padziko lonse lapansi ndipo timatumiza akatswiri kuti akakhazikitse, akayesedwe, komanso akaphunzitsidwe.
Kuyambira ku Africa mpaka ku Central Asia, magulu athu ali ndi luso lambiri.
●Thandizo Pambuyo pa Kugulitsa:
Mumalandira chitsimikizo cha miyezi 12, chithandizo cha moyo wonse, kupereka zida zina, komanso kukonza patali.
Timakuthandizaninso kukweza mtsogolo ndi ma module ena.
●Chitsimikizo cha Chitetezo cha Chakudya:
Zipangizo zonse zimakwaniritsaFDA, CE, ISOndiHACCPmiyezo.
Timagwiritsa ntchito chitsulo chosapanga dzimbiri cha SUS 304/316L pazinthu zonse zokhudzana ndi chakudya.
EasyReal yamanga kale mizere yopangira mapomegranate ku Turkey, Iran, India, Egypt, ndi Chile. Makasitomala athu akuphatikizapo mitundu ya madzi, ogulitsa zosakaniza zakudya, ndi makampani a zaulimi.
Tiyeni tipange mzere wanu pamodzi.
Tiuzeni lingaliro lanu la malonda ndi kuchuluka komwe mukufuna. Tikutumizirani yankho la akatswiri mkati mwa maola 48.
Lumikizanani nafe tsopano pa: [email protected]
Pitani: www.easireal.com
