KUBVUNZVA IZVOZVI

Dhayagiramu ye3D inoratidza nzira yekugadzira mango yemuindasitiri, inoratidza michina mikuru kubva pakusuka kusvika pakuzadza mango zvisina utachiona kuti igadzire mango puree uye muto.

Mutsetse Wekugadzira Mango Yemaindasitiri

Mutsetse wekugadzira mangosisitimu yakakwana yeindasitiri yakagadzirirwa kushandura mango nyowani kuitamango pumpuyemutoMuindasitiri yemichina yezvekudya nezvinwiwa, kambani iyi inogonesa kugadzirwa kwemango pulp, puree yakakanyiwa, muto wemango weNFC, nezvinwiwa zvenectar. Inopa vese vatengesi vezvinhu zvisina kugadzirwa uye vagadziri vezvinwiwa zvemumabhodhoro.

Sisitimu iyi ine michina yakasarudzika yakaita semaelevator,michina yekukwesha nekupwanya, mayuniti ekugadzira nekunatsa, zvinouraya utachiona, uyemichina yekuzadza isina utachiona, zvese zvichishanda nenzira yakarongeka uye inoshanda.

Mutsetse wese wakagadzirwa otomatiki zvakanyanya, wakagadzirwa kubvasimbi isingatsvi yemhando yepamusoro yechikafu, uye inosangana nemitemo yakasimba yehutsanana. Zvikamu zvinotevera zvinotsanangura danho rega rega rekuita uye zvinotsanangura mashandiro emidziyo mikuru.

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Kugadzirira Zvinhu Zvisina Kugadzirwa: Kusuka, Kuronga, uye Kukwidziridza

Usati wagadzirisa,mango matsva anogezwa uye anorongwakubvisa tsvina, marara, nemichero isina kunaka. Kazhinji,sisitimu yekuwachisa ine matanho maviriinoshandiswa —muchina wekuwachisa mabhuromuuyemuchina wekuwachisa bhurashiMuchina wekuwachisa mabubbles unomutsa mvura nemhepo kuti uchenese pamusoro pemuchero, ukuwo muchina wekuwachisa mabhurashi uchibvisa tsvina yasara.

Mushure mekuchenesa, mango dzinoendeswa neerevhetakunechikuva chekuronga, uko kurongedza nemaoko kana nemaziso kunobvisa michero yakaibva zvakanyanya, yakaora, kana kuti isina kukura. Elevator inovimbisakudya kwakagadzikana uye kunoramba kuchienderera mberipakati pekusuka nekuronga, zvichideredza kubata nemaoko uye zvichivandudza kushanda zvakanaka.

Pakupera kwedanho iri, mango dzinobvayakachena, yakaenzana mumhando, uye yakagadzirira kugadziriswa kunotevera.

Muchina wekuwachisa mango brush weindasitiri wakagadzirwa nesimbi isingatsvi, unoshandiswa kuchenesa mango uye kubvisa tsvina pamusoro peganda remango mumutsara wekugadzirisa mango pulp kubva kuShanghai EasyReal Machinery.

Muchina wekugadzira mango otomatiki uye wekugadzira mango unoshanda mufekitori, dhizaini yema

Chinobvisa mhepo kubva muvacuum cleaner yemango pulp nejusi, sisitimu yetangi resimbi isingatsvi inobvisa mweya kudzivirira oxidation uye kuchengetedza ruvara nekuravira mufekitori yekugadzira mango.

Muchina wekuzadza mabhegi asina utachiona wekugadzira mango pulp, kuisa mukamuri rakachena uchivimbisa kurongedza mango puree nejusi zvisina utachiona mufekitori.

Kubvisa Mapundu Uye Kubvisa Mapundu: Kubvisa Mapundu Emukati Uye Kubvisa Mapundu Ekutanga

Iyomuchina wekukwesha mango nekupukutandeimwe yezvikamu zvepakatiyemutsetse wekugadzirisa. Inobvisaganda gobvuuyembeu yakaomavachiparadzanisamupunga.

Maitiro acho anowanzo sanganisiramatanho maviri: kutanga, achikamu chekupwanyainoshandisa maroller akagadzirwa nemazvo kupwanya mango pasina kukuvadza tsanga; chechipiri, pulp yachoyakakweshwa kubva pambeu by mashizha anotenderera anomhanya kwazvouye zvakaparadzaniswa kuburikidza nesikirini ine maburi.

Pasisimba repakati, pulp inopfuura nemusefa kuti iwedzere kunatswa, ukuwo mbeu nemakanda zvichibuda zvoga.

Nekutinyama yemango ine fibrous, imwe chete kanamagadzirirwo ematanho mavirizvakajairika.muchina une nhanho mbiriinonatsa dumbu zvakanyanya mushure mekupatsanurwa kwekutanga,kunatsiridza goho uye kurongeka.

Mushure mekuita uku,ganda nematombo zvinobviswa, kugadziramango yakakorayakagadzirira kunatswa zvakanaka.

Puree yemango itsva yakaputirwa mukapu yepurasitiki inoonekera, ine magadzirirwo akatsetseka uye ruvara rweyero yakajeka, chigadzirwa chekupedzisira chemuchina wekugadzira mango weindasitiri.

Muto wemango wakagadzirira kunwiwa (250–1000 mL) une pulp yechisikigo, wakagadziriswa uye wakazadzwa neShanghai EasyReal mango juice line.

Mango yakakangwa mumagaba, yakaputirwa zvisina utachiona kuti itengeswe kunze kwenyika, ichiratidza kunaka kwakafanana kubva kuEasyReal mango pulp plant.

Dhiramu rebhuruu risina utachiona remaindasitiri rine marita mazana maviri rakazadzwa nepuree yemango yakasanganiswa kuti ishandiswe mukugadzira zvinwiwa.

Kupwanya uye Kunatsa: Kubatana Kwakanaka kwePulp

Mupunga wemango wakakora unopihwa mumuchina wekudhinda nekunatsakuti pave nekuwirirana kwakawanda.
A pulper ine nhanho mbiriinowanzoshandiswa — iyo skrini yekutanga inobviswamachira eganda akasara uye zvidimbu zvembeu, ukuwo skrini yechipiriinonatsa magadzirirwonekusefa zvinhu zvine fibrous.

Zvinoguma zvaitikapuree yemangoinovayakafanana uye yakatsetseka, neshinda dzakawanda dzakaoma dzakabviswa. Danho iri rinowedzera zvakanyanyagoho rechigadzirwauyekunaka kwemagadzirirwo.

In mitsetse midiki ine simba, chimwemuchina wekuchenesa wepulper wakabatanidzwainogona kusanganisa kugadzira nekuchenesa muchina mumwe chete.
Iyopuree yemango yakacheneswagobvu, rakaenzana, uye rakatsetseka — rakanakirazvigadzirwa zvakagadzirwa nepuree kana kugadzira muto.

Kuisa Vacuum Concentration (Sarudzo)

Zvepuree yemango yakakanyiwa kana muto, chigadzirwa chakanatswa chinoitwakupwanya kwemhepouchishandisazvinopisa-zvinomanikidza kutenderera kweropa zvine simba rakawanda.

Pasimamiriro emhepo isina kuvharikamvura inopwa kanatembiricha yakadererakuchengetedzakuravira uye zvinovaka muvirivachivandudzakushandisa simba zvakanakakuburikidzakupora kupisa.

Iyozvinhu zvakasimba zvinonyunguduka (°Brix)yemango puree inowanzo wedzera kubva10–12% kusvika 28–30% (kana kupfuura).
Zvigadzirwa zvakanyanyisazviri nyore kuitachitoro nekutakura. NokutiMajusi eNFC (Not-From-Concentrate), danho iri rakadarikwa.

Kuchenesa UHT: Kuchenesa Tubular

Usati warongedza,mango puree kana mutozvinofanira kuvayakacheneswa kana kuti yakacheneswa.
A mushonga wekuuraya utachiona weUHT une tubularinoshandiswa zvakanyanya pakurapwa kwekupisa kunoenderera mberi, nekukurumidzaKune puree yemango yakakora,chinoshandiswa pakupisa chechubhuinopisa chigadzirwa kusvika pamusoro95 °C(kazhinji110–125 °Ckuti isapinda muropa zvakanyanya) uye yobva yatonhodza nekukurumidza.

Iyotembiricha nenguva yekubatazvinogadziriswa zvichienderana nerudzi rwechigadzirwa— semuenzaniso, muto wekutengesa unogona kushandisaKupisa kwe 85–95 °Ckuchengetedza kunaka.
Sisitimu yachoinodzora nguva netembiricha nemazvokuve nechokwadi chekutikusabereka kwekutengeseranapanguva yekuchengetedzakuravira.

Muto wemango wakacheneswa kana kuti wakacheneswayagadzirira ikozvino kurongedza kusina utachiona.

Kuzadza uye Kurongedza Aseptic

Zvigadzirwa zvakacheneswadzakazadzwa pasimamiriro asina utachiona.
An bhegi rekuzadza risingakuvadzikutamiswapuree yemango, pulp, kana mutokupindamabhegi epurasitiki ealuminium-epurasitiki akacheneswa kareyakaiswa mukatiMadhiramu esimbi e200 L.

Iyoimba yekuzadzainochengetwa isina utachiona nemushonga wekupisa kana weUV, uye maitiro acho ndeekutimita yekuyerera inodzorwakuti zvive zvakarurama.
Puree yemango yakazadzwa neasina utachionainogona kuchengetwa kusvikaMwedzi 18–24pasi pefiriji.

Zvepulp isina kuomesesa, bhegi diki riri mubhokisi (3–5 kg) or magaba etinizvinoshandiswa.
Zvezvinwiwa zvevatengi, kupisa (kunenge 85 °C) or kuzadza kwechando kusina utachionakupindaMabhodhoro ePET/girazi or Makatoni eTetra Pakinovimbisahupenyu hurefu hwesherufupasina zvinochengetedza.

Mutsetse wacho uneSisitimu yekuchenesa yeCIPkuita otomatikigeza uye chenesamapaipi uye zvinozadza mushure mekugadzirwa.

Kusiyana Kwemaitiro Pakati Pepure, Pulp, uye Juice

Pulp/Puree yeMango:Manyuchi echisikigo akakora, asina kujeka, akachengetwa neganda gobvu. Maitiro: kusuka → kugadzira → kupwanya/kunatsa → (kusanganisira huwandu hwezvinhu) → kucheneswa → kuzadza zvisina utachiona. Hapana enzyme kana kujekesa kunodiwa.
Muto weMango:Inosanganisira muto wakajeka uye une makore. Muto wakajeka unoda matanho e enzyme uye ekujekesa; muto une makore (nectar) unochengetedza pulp uye unoda homogenization. Maitiro: kusuka → kucheneswa → kupurwa → enzymolysis/clearification kana homogenization → kusanganisa → deaeration → sterilization → kuzadza.
Yakanyanya Kuwanda vs. Isina Kunyanya Kuwanda:Zvigadzirwa zvine musanganiswa wemvura zvinoshandisa vacuum evaporation; zvigadzirwa zveNFC hazvidi musanganiswa wemvura kuti zvive zvitsva asi zvinoda kuchengetwa muchando.

Mutsetse wekugadzira mango wakagadzirwa zvakanaka unogona kugadzira mhando dzakasiyana dzezvigadzirwa - puree, pulp, clear juice, kana nectar - zvichigutsa zvinodiwa nemusika zvakasiyana-siyana ne automation yakawanda uye mhando yezvigadzirwa zvinochengetedza kunhuhwirira kwechisikigo, ruvara, uye zvinovaka muviri zvemango matsva.