China, Ningxia - 2022— Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) adapereka pulojekiti yonse yosinthiraNingxia Dahezhizhou BiotechnologyPulojekitiyi ikuphatikizapo2TPH goji berry (wolfberry) madzi ndi puree kupanga mzerendiKudzaza thumba la aseptic la 200L ndi 220LndiMabotolo 3000 pa ola limodzi a NFC goji berry.chifukwa chaMabotolo agalasi a 50ml.
Pulojekitiyi imapatsa kasitomala njira ziwiri zolumikizira zopangira. Mzere woyamba umazungulirazipatso zatsopano za goji kapena zipatso zouma za gojimu bulkMadzi a Goji berry ndi pureekuti asungidwe ngati aseptic. Mzere wachiwiri umagwiritsa ntchito aseptic bulk product ngati zopangira ndipo umasandulika kukhalazakumwa za NFC goji berry zokonzeka kumwam'mabotolo agalasi.
• Kasitomala:Ningxia Dahezhizhou Biotechnology
• Malo:Ningxia, China
• Mtundu wa polojekiti:pulojekiti yopanga madzi a goji berry, puree, ndi zakumwa
• Chaka cha polojekiti:2022
Mzere 1
• Chogulitsa:Madzi a Goji berry ndi puree
• Kuchuluka: matani awiri pa ola limodzi
• Zopangira:zipatso zatsopano za goji kapena zipatso zouma za goji
• Ma CD: Matumba a 200L ndi 220L a aseptic
• Malo Osungira:kutentha kwa chipinda kapena malo ozizira osungira
• Nthawi yogwiritsira ntchito pa alumali: chaka chimodzi kapena kuposerapopansi pa mikhalidwe yoyenera
Mzere 2
• Chogulitsa:Chakumwa cha madzi a goji berry cha NFC
• Kudzaza: Mabotolo 3000 pa ola limodzi
• Mphamvu yogwirira ntchito: 150L/ola
• Zopangira:Matumba a 200L ndi 220L a aseptic a madzi a goji berry ndi puree
• Phukusi: Mabotolo agalasi a 50ml
• Malo Osungira:kutentha kwa chipinda
• Nthawi yogwiritsira ntchito pa alumali: Chaka chimodzipansi pa mikhalidwe yoyenera
Mzere woyamba wopangira umagwira ntchito yokonza zinthu zopangira ndi ntchito yokonza zinthu zopanda poizoni.zipatso zatsopano za goji or zipatso zouma za gojindipo amapangaMadzi a Goji berry ndi pureezosungiramo zinthu m'mafakitale ndikugwiritsanso ntchito pambuyo pake.
Mzerewu ndi wofunikira chifukwa zipatso za goji ndi zazing'ono, zofewa, komanso zokhala ndi zinthu zolimba bwino. Mzere woyenera wa madzi ndi puree uyenera kuphatikiza kupukutira, kuyeretsa, kugaya, kuchepetsa mpweya, kusakaniza bwino, kuyeretsa, ndi kudzaza kwa aseptic mu madzi oyenda bwino.
Njira yayikulu yogwirira ntchito
Mzerewu umatsatira njira zazikulu izi:
1. Kusamba
2. Kuphwanya nyundo
3. Kutenthetsa
4. Kupukuta ndi kuyeretsa kwa magawo awiri
5. Kupera kwa mphero ya Colloid
6. Kuchotsa mpweya m'thupi (vacuum deaeration)
7. Kugwirizana kwa kuthamanga kwa magazi
8. Kuyeretsa thupi pogwiritsa ntchito chubu chodziyimira payokha
9. Kudzaza thumba losagwiritsa ntchito mankhwala ophera tizilombo
Njirayi imathandiza kasitomala kusintha zipatso za goji zosaphika kukhala chinthu chokhazikika chosawononga tizilombo chokhala ndi kapangidwe kabwino komanso chosungira bwino.
Zipangizo Zotsukira
Mzerewu umayamba ndi zida zotsukira zipatso zosaphika za goji. Zopangira zoyera zimathandiza kukonza ukhondo ndikuteteza zida zotsika pansi pa mtsinje.
Chotsukira Hammer
Chotsukira cha hammer chimaswa zipatsozo m'zidutswa zing'onozing'ono ndikukonzekeretsa chinthucho kuti chitenthedwe ndi kupukutidwa.
Chotenthetsera Chokha
Chotenthetsera chodzipangira chokha chimakweza kutentha kwa chinthucho chisanakonzedwe. Izi zimathandiza kukonza njira zotsatirazi komanso zimathandiza kuti pulp igwire bwino ntchito.
Chopopera ndi Choyeretsera cha Masitepe Awiri
Gawo lopukutira ndi kuyeretsa la magawo awiri limasiyanitsa madzi ndi puree zomwe zingagwiritsidwe ntchito kuchokera ku khungu, mbewu, ndi zinthu zolimba. Izi zimathandiza kukonza kusinthasintha kwa mankhwala.
Dongosolo Lopera la Colloid Mill
Mphero ya colloid imachepetsanso kukula kwa tinthu tating'onoting'ono. Izi ndizofunikira kwambiri pazinthu zopangidwa ndi goji berry puree zomwe zimafuna kapangidwe kosalala.
Chotsukira cha Vacuum Chozungulira
Chotsukira mpweya chozungulira chimachotsa mpweya kuchokera mu chinthucho. Izi zimathandiza kuti chinthucho chikhale chokhazikika ndipo chingathandize kuti utoto ndi kukoma zikhale bwino.
Homogenizer Yothamanga Kwambiri Yokhala Paintaneti
Homogenizer yothamanga kwambiri yomwe ili mkati mwake imathandiza kuti chinthucho chikhale chofanana. Imathandizira kapangidwe kosalala komanso kukhazikika bwino mu madzi omaliza ndi puree.
Chotsukira Chokha cha Tubular
Chotsukira chodzipangira chokha chimagwiritsa ntchito kutentha koyenera musanadzaze zinthu zopanda poizoni. Izi zimathandiza kuti chinthucho chikwaniritse zofunikira zosungiramo zinthu zambiri.
Makina Odzaza Thumba la Aseptic
Chogulitsa chomaliza chimayikidwa muMatumba a aseptic a 200L ndi 220LKapangidwe kake ka phukusi ndi koyenera kunyamula zinthu zambiri, kusungira, komanso kupanga zakumwa pambuyo pake.
Siemens Control System ndi WinCC HMI
Mzerewu umagwiritsa ntchitomakina owongolera a Siemens odziyimira okhandiMakina apakompyuta apamwamba a WinCCIzi zimathandiza ogwira ntchito kuyang'anira momwe zinthu zikuyendera komanso kuyang'anira bwino momwe zinthu zikuyendera.
Machitidwe Othandizira
Pulojekiti ya turnkey ikuphatikizaponso:
-
makina oyeretsera a CIP okha
-
dongosolo lokonzekera madzi oyera
-
makina opopera mpweya
Magawo azinthu zofunikira awa amathandizira kugwira ntchito tsiku ndi tsiku, kuyeretsa, komanso kukhazikika kwa mizere.
Mzere wachiwiri wopangira umagwiritsa ntchito madzi a goji berry osapha tizilombo ndi puree wochokera ku mzere woyamba ngati zopangira. Umasintha zinthu zambiri kukhalaZakumwa za NFC goji berryzodzaza mkatiMabotolo agalasi a 50ml.
Kapangidwe ka magawo awiri aka kamapatsa kasitomala kusinthasintha kwakukulu. Kasitomala angayambe kupanga chinthu chopanda mabakiteriya ambiri ndikuchisunga. Kenako kasitomala akhoza kupanga zakumwa zogulitsa kutengera zomwe msika ukufuna.
Njira yayikulu yogwirira ntchito
Mzere wa zakumwa umatsatira njira zazikulu izi:
1. Kusakaniza
2. Kuchotsa mpweya m'thupi (vacuum deaeration)
3. Kugwirizana kwa kuthamanga kwamphamvu
4. Kuyeretsa thupi pogwiritsa ntchito chubu chodziyimira payokha
5. Kutsuka, kudzaza, ndi kuphimba mabotolo agalasi
6. Kupopera ndi kuziziritsa mu ngalande
7. Kuumitsa mpweya
8. Kulemba ma code
9. Kuyika makatoni / kulongedza bokosi
Dongosolo Losakaniza
Dongosolo losakaniza limakonza fomula isanadzazidwe komaliza. Izi zimathandiza kasitomala kuwongolera kukoma kwa chinthu, zolimba, komanso kusinthasintha kwa chakumwa.
Chotsukira cha Vacuum Chozungulira
Mzere wa zakumwa umagwiritsanso ntchito chotsukira mpweya chozungulira. Izi zimathandiza kuchepetsa mpweya wosungunuka musanayeretse ndi kudzaza.
Homogenizer Yothamanga Kwambiri Yokhala Paintaneti
Homogenizer imathandiza kuti chakumwa chikhale chosalala komanso chofanana. Izi zimathandiza pa zakumwa zazing'ono zopangidwa ndi madzi a goji berry ndi puree.
Chotsukira Chokha cha Tubular
Chotsukira chotenthetsera madzi chimapereka chithandizo cha kutentha chisanadzazidwe. Izi zimathandiza kuti chakumwa chikhale chosungira kutentha kwa chipinda.
Makina Otsukira, Kudzaza, ndi Kuphimba Mabotolo a Galasi
Mzerewu ukuphatikizapoMakina ochapira, odzaza, ndi ophimba mabotolo agalasi atatu mu imodzichifukwa chaMabotolo a 50mlGawo ili ndi gawo lalikulu la njira yopangira zakumwa m'mabotolo.
Makina Oziziritsira ndi Kupaka Pasteuring mu Ngalande
Pambuyo podzaza ndi kuphimba, mabotolo amadutsa mu njira yopopera mankhwala ophera tizilombo toyambitsa matenda komanso yoziziritsira. Izi zimathandiza kukhazikika kwa zinthu komanso chitetezo cha ma phukusi.
Makina Oumitsira Mpweya wa Kangaude
Mzerewu umagwiritsa ntchito makina owumitsira mpweya wa kangaude kuti achotse madzi pamwamba pa botolo akazizira.
Makina Olembera Ma Code ndi Makina Oyika Makatoni
Gawo lomaliza likuphatikizapo kulemba ma code ndi kuyika makatoni. Njira izi zimathandiza pakutsata, kulongedza, ndi kukonzekera kutumiza.
Machitidwe Othandizira
Mzere wa zakumwa umaphatikizaponso:
• makina oyeretsera a CIP okha
• njira yokonzekera madzi oyera
• makina opumira mpweya
Pulojekitiyi ikuphatikizakupanga zinthu zambiri zopanda poizonindikupanga zakumwa zazing'ono zamabotolomu dongosolo limodzi lolumikizidwa la fakitale.
Zimenezo zimabweretsa mapindu angapo othandiza:
Kugwiritsa ntchito bwino zinthu zopangira
Kasitomala akhoza kukonza zipatso za goji zatsopano kapena zouma kuti zikhale chinthu chopanda poizoni poyamba, kenako n’kugwiritsa ntchito chinthucho pambuyo pake popanga zakumwa.
Kukonzekera kosinthika kwa kupanga
Kasitomala safunika kupanga zakumwa zomaliza m'mabotolo nthawi yomweyo atangokonza zinthu zopangira. Kusunga zinthu zambiri zopanda poizoni kumapereka nthawi yochulukirapo komanso kusinthasintha.
Yankho labwino pamsika
Kasitomala akhoza kusunga madzi a goji berry ndi puree m'matumba a aseptic a 200L ndi 220L, kenako nkupanga zakumwa za NFC m'mabotolo kutengera zomwe mukufuna.
Mitundu ya zinthu zolimba
Pulojekitiyi ikuthandiza zonse ziwiri:
-
Madzi a Goji berry ndi puree wa mafakitale ambiri
-
zakumwa za goji berry zogulitsa NFC
Izi zimathandiza kasitomala kupanga kapangidwe ka zinthu zambiri.
Chikwama cha Aseptic
Madzi a goji berry ndi puree kuchokera pamzere woyamba zimayikidwa muMatumba a aseptic a 200L ndi 220LMtundu uwu umathandizira:
• malo osungira zinthu zambiri
• mayendedwe a mafakitale
• kukonza zakumwa pambuyo pake
• kutentha kwa chipinda kapena malo ozizira osungiramo zinthu
Mzere wa zakumwa
Kugwiritsa ntchito mankhwala omaliza omwe ali m'mabotoloMabotolo agalasi a 50ml.Mtundu uwu ndi woyenera zakumwa zazing'ono komanso zogulitsa m'masitolo.
Pamodzi, mitundu iwiriyi ya ma phukusi imapatsa kasitomala phindu lalikulu la mafakitale komanso phindu la zinthu zomwe ogula amagwiritsa ntchito.
Pulojekitiyi yosinthira zinthu imapatsa Ningxia Dahezhizhou Biotechnology yankho lathunthu kuyambira pakugwiritsa ntchito zipatso zosaphika za goji mpaka kudzaza zakumwa m'masitolo.
Dongosololi limathandiza kasitomala:
• njirazipatso za goji zatsopano kapena zouma
• pangaMadzi a Goji berry ndi puree
• Pakani zinthu zambiri mu paketiMatumba a aseptic a 200L ndi 220L
• pangaZakumwa za NFC goji berry
• dzazani zakumwaMabotolo agalasi a 50ml
• yendetsani chomeracho ndiSiemens automation ndi WinCC management
• pangani njira yosinthira kupanga zinthu m'misika yambiri komanso yogulitsa zinthu zambiri
Pa ntchito yokonza zipatso za goji, iyi ndi njira yothandiza yolumikizira kukonza zinthu zopangira, kusungira zinthu zopanda poizoni, komanso kupanga zakumwa zomalizidwa mufakitale imodzi.
Nthawi yotumizira: Marichi-20-2023