China, Ningxia-2022— Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) inikezele ngeprojekthi epheleleyo ye-turnkeyNingxia Dahezhizhou BiotechnologyLe projekthi ibandakanyaUmgca wemveliso yejusi ye-goji berry (wolfberry) kunye ne-puree ye-2TPHkunyeUkuzaliswa kwengxowa ye-aseptic ye-200L kunye ne-220L, kunyeUmgca wesiselo se-NFC goji berry ongama-3000/ngeyurengenxaIibhotile zeglasi ezingama-50ml.
Le projekthi inika umthengi iindlela ezimbini zokuvelisa ezidityanisiweyo. Umgca wokuqala ujikaamaqunube e-goji amatsha okanye amaqunube e-goji omileyoibe yinqwabaijusi ye-goji berry kunye ne-pureeyokugcina i-aseptic. Umgca wesibini usebenzisa imveliso ye-aseptic bulk njengezinto ezikrwada kwaye uyiguqula ibeiziselo ze-goji berry ze-NFC esele zilungile ukuselwakwiibhotile zeglasi.
• Umthengi:Ningxia Dahezhizhou Biotechnology
• Indawo:Ningxia, eTshayina
• Uhlobo lweprojekthi:iprojekthi yokuvelisa ijusi ye-goji berry, i-puree, kunye neziselo
• Unyaka weprojekthi:2022
Umgca 1
• Imveliso:ijusi ye-goji berry kunye ne-puree
• Umthamo: iitoni ezi-2 ngeyure
• Impahla engekasilwa:amaqunube e-goji amatsha okanye amaqunube e-goji omileyo
• Ukupakisha: Iingxowa ze-aseptic ezingama-200L kunye nama-220L
• Indawo yokugcina:ubushushu begumbi okanye indawo yokugcina ebandayo
• Ixesha lokuphelelwa lixesha: Unyaka omnye okanye ngaphezuluphantsi kweemeko ezifanelekileyo
Umgca 2
• Imveliso:Isiselo sejusi ye-goji berry ye-NFC
• Umthamo wokuzalisa: Iibhotile ezingama-3000/ngeyure
• Umthamo wenkqubo: 150L/iyure
• Impahla engekasilwa:Iingxowa ze-aseptic ezingama-200L kunye nama-220L zejusi ye-goji berry kunye ne-puree
• Ukupakisha: Iibhotile zeglasi ezingama-50ml
• Indawo yokugcina:ubushushu begumbi
• Ixesha lokuphelelwa lixesha: Unyaka o-1phantsi kweemeko ezifanelekileyo
Umgca wokuqala wemveliso uphatha unyango oluphambili lwezinto eziluhlaza kunye nomsebenzi wokupakisha izinto ezininzi ezingabolisiyo.amaqunube e-goji amatsha or amaqunube e-goji omileyokwaye ivelisaijusi ye-goji berry kunye ne-pureeyokugcina izinto kwimizi-mveliso nokusetyenziswa kamva.
Olu luhlu lubalulekile kuba amaqunube e-goji mancinci, athambile, kwaye atyebile kwizithako eziqinileyo. Uluhlu olufanelekileyo lwejusi kunye ne-puree kufuneka ludibanise ukuxuba, ukucokisa, ukugaya, ukudambisa, ukuxuba, ukubulala iintsholongwane, kunye nokuzaliswa kwe-aseptic kumjelo omnye ozinzileyo.
Indlela ephambili yenkqubo
Lo mgca ulandela la manyathelo aphambili:
1. Ukuhlamba
2. Ukutyumza ngesando
3. Ukufudumeza
4. Ukucoca nokucoca ngezigaba ezimbini
5. Ukugaya iColloid mill
6. Ukususwa komoya ongcolileyo
7. Ukudibanisa uxinzelelo oluphezulu
8. Ukubulala iintsholongwane ngetyhubhu ngokuzenzekelayo
9. Ukuzaliswa kwengxowa engasebenzi kakuhle
Le nkqubo inceda umthengi ukuba aguqule amaqunube e-goji aluhlaza abe yimveliso ezinzileyo engenabungozi bokubola enobume obuhle kunye nexabiso lokugcina elisebenzisekayo.
Izixhobo zokuhlamba
Olu luhlu luqala ngezixhobo zokuhlamba iigoji berries ezingavuthwanga. Izinto ezicocekileyo zinceda ukuphucula ucoceko kwaye zikhusela izixhobo ezisezantsi komlambo.
Isixhobo sokutyumza ngesando
Isixhobo sokutyumza ihammer siqhekeza amaqunube abe ziingceba ezincinci size silungiselele imveliso yokufudumeza nokucola.
Isifudumezi esizenzekelayo
I-preheater ezenzekelayo inyusa ubushushu bemveliso ngaphambi kokuba icoceke. Oku kunceda ukuphucula amanyathelo alandelayo enkqubo kwaye kuxhasa ukuphathwa kwepulp okuthambileyo.
I-Pulper kunye ne-Refiner eneZiteji eZimbini
Icandelo lokucola nokucoca elinezigaba ezimbini lahlula ijusi kunye nepuree esetyenziswayo kwisikhumba, imbewu, kunye nezinto eziqinileyo. Oku kunceda ukuphucula ukuqina kwemveliso.
Inkqubo Yokugaya I-Colloid Mill
I-colloid mill iyanciphisa ubukhulu beesuntswana. Oku kubalulekile kwiimveliso ze-goji berry puree ezifuna ubume obuthambileyo.
I-Inline Vacuum Deaerator
I-inline vacuum deaerator isusa umoya kwimveliso. Oku kunceda ukuphucula uzinzo lwemveliso kwaye kunokuxhasa ukugcinwa kombala kunye nencasa engcono.
I-Homogenizer yoxinzelelo oluphezulu olungaphakathi
I-homogenizer enoxinzelelo oluphezulu olungaphakathi inceda ekwenzeni imveliso ifane ngakumbi. Ixhasa ukuthungwa okuthambileyo kunye nokuzinza okungcono kwijusi yokugqibela kunye nepuree.
I-Automatic Tubular Sterilizer
Isicoci se-tubular esizenzekelayo sisebenzisa unyango lobushushu olulawulwayo ngaphambi kokuzaliswa kwe-aseptic. Oku kunceda imveliso ihlangabezane neemfuno zokugcina ubuninzi.
Umatshini wokuzalisa ingxowa ye-Aseptic
Imveliso yokugqibela ipakishweIingxowa ze-aseptic ezingama-200L kunye nama-220LOlu hlobo lokupakisha lufanelekile ekuthuthweni ngobuninzi, ukugcinwa, kunye nokuveliswa kweziselo kamva.
Inkqubo yoLawulo lweSiemens kunye neWinCC HMI
Umgca usebenzisainkqubo yolawulo ye-Siemens ezenzekelayo ngokupheleleyokunyeInkqubo yekhompyutha ephezulu yeWinCCOku kunceda abaqhubi ukuba bajonge inkqubo kwaye balawule imveliso ngokucacileyo.
Iinkqubo zoNcedo
Iprojekthi ye-turnkey ikwabandakanya:
-
inkqubo yokucoca i-CIP ngokuzenzekelayo
-
inkqubo yokulungiselela amanzi acocekileyo
-
inkqubo yecompressor yomoya
Ezi candelo zoncedo zixhasa ukusebenza kwemihla ngemihla, ukucoca, kunye nozinzo lwemigca.
Umgca wesibini wemveliso usebenzisa ijusi ye-goji berry enganyibilikiyo kunye ne-puree evela kumgca wokuqala njengezinto eziluhlaza. Iguqula imveliso enkulu ibeIziselo ze-goji berry ze-NFCzipakishwe ngaphakathiIibhotile zeglasi ezingama-50ml.
Olu yilo lunezinyathelo ezimbini lunika umthengi ukuguquguquka ngakumbi. Umthengi angaqala ngokwenza imveliso engacolisiyo aze ayigcine. Emva koko umthengi unokuvelisa iziselo ezithengiswayo ngokwemfuno yemarike.
Indlela ephambili yenkqubo
Umgca wesiselo ulandela la manyathelo aphambili:
1. Ukudibanisa
2. Ukususwa komoya ongcolileyo
3. Ukudibanisa uxinzelelo oluphezulu
4. Ukubulala iintsholongwane ngetyhubhu ngokuzenzekelayo
5. Ukuhlamba, ukuzalisa, kunye nokuvala iibhotile zeglasi
6. Isitshizi seTunnel esibulala iintsholongwane kunye nokupholisa
7. Ukomisa umoya
8. Ukubhala iikhowudi
9. Ukupakisha ibhokisi/iibhokisi
Inkqubo yokudibanisa
Inkqubo yokuxuba ilungisa ifomula ngaphambi kokuzaliswa kokugqibela. Oku kunceda umthengi alawule incasa yemveliso, izinto eziqinileyo, kunye nokuhambelana kweziselo.
I-Inline Vacuum Deaerator
Olu hlobo lwesiselo lukwasebenzisa isixhobo sokucoca umoya esingaphakathi. Oku kunceda ekunciphiseni umoya onyibilikisiweyo ngaphambi kokuba kubulawe iintsholongwane kwaye kuzaliswe.
I-Homogenizer yoxinzelelo oluphezulu olungaphakathi
I-homogenizer inceda ukugcina isiselo sithambile kwaye silingana. Oku kuluncedo kwiziselo ezincinci ezisetyenziswa kwiibhotile ezenziwe ngejusi ye-goji berry kunye ne-puree.
I-Automatic Tubular Sterilizer
Isicoci setyhubhu sibonelela ngonyango lobushushu ngaphambi kokuzalisa. Oku kunceda umgca wesiselo uxhase ukugcinwa kobushushu begumbi.
Umatshini wokuhlamba, ukuzalisa, kunye nokuvala iibhotile zeglasi
Umgca uqukaUmatshini wokuhlamba, wokugcwalisa, kunye nowokuvala iibhotile zeglasi ezi-3 kwi-1ngenxaIibhotile ezingama-50mlEli candelo lenza isiseko senkqubo yesiselo esisebhotileni.
Umatshini Wokutshiza Nokupholisa weTunnel Spray
Emva kokuzalisa nokugquma, iibhotile zidlula kwinkqubo yokutshiza nge-tunnel spray kunye ne-cooling system. Oku kunceda ukuphucula uzinzo lwemveliso kunye nokhuseleko lokupakishwa.
Umatshini Wokomisa Umoya Wesicabucabu
Lo mgca usebenzisa umatshini wokomisa umoya wesicabucabu ukususa amanzi kumphezulu webhotile emva kokuba epholile.
Umatshini wokubhala iikhowudi kunye nomatshini wokubhala iikhathoni
Amacandelo okugqibela aquka ukufaka iikhowudi kunye nokufaka iikhathoni. La manyathelo anceda ekulandeleni umkhondo, ukupakisha, kunye nokulungiselela ukuthunyelwa.
Iinkqubo zoNcedo
Umgca wesiselo ukwaquka:
• inkqubo yokucoca i-CIP ngokuzenzekelayo
• inkqubo yokulungiselela amanzi acocekileyo
• inkqubo yecompressor yomoya
Le projekthi idibanisaimveliso enkulu ye-aseptickwayeimveliso yeziselo ezincinci zebhotilekuseto olunye oluqhagamshelweyo lwefektri.
Oko kuzisa iingenelo ezininzi ezisebenzayo:
Ukusetyenziswa ngcono kwezinto eziluhlaza
Umthengi angazicubungula iigoji berries ezisandula ukukhiwa okanye ezomisiweyo zibe yimveliso engacolisiyo iintsholongwane kuqala, aze emva koko asebenzise loo mveliso kamva ukuvelisa iziselo.
Ucwangciso lwemveliso oluguquguqukayo ngakumbi
Akunyanzelekanga ukuba umthengi avelise iziselo zokugqibela ezibhotileni emva nje kokuba esetyenzisiwe. Ukugcinwa kwezinto ezingasetyenziswanga zinambuzane ngobuninzi kunika ixesha elingakumbi kunye nokuguquguquka.
Impendulo engcono kwimarike
Umthengi angagcina ijusi ye-goji berry kunye ne-puree kwiingxowa ze-aseptic ezingama-200L kunye nama-220L, aze avelise iziselo ze-NFC ezibhotileni ngokweemfuno ze-odolo.
Uluhlu lweemveliso eziqinileyo
Le projekthi ixhasa zombini:
-
ijusi ye-goji berry kunye ne-puree yemizi-mveliso
-
iimveliso zesiselo se-goji berry ezithengiswayo kwivenkile enkulu
Oku kunceda umthengi ukuba akhe isakhiwo semveliso esibanzi.
Umgca wengxowa ye-Aseptic
Ijusi ye-goji berry kunye ne-puree evela kumgca wokuqala zipakishwe ngaphakathiIingxowa ze-aseptic ezingama-200L kunye nama-220LLe fomathi ixhasa:
• indawo yokugcina izinto ezininzi
• uthutho lwemizi-mveliso
• ukucutshungulwa kweziselo kamva
• ubushushu begumbi okanye indawo yokugcina ebandayo
Umgca wesiselo
Ukusetyenziswa kwemveliso yokugqibela ebhotileniIibhotile zeglasi ezingama-50ml.Le fomathi ifanelekile kwiimveliso zeziselo ezincinci ezisebenzayo kunye neentengiso ezithengiswayo.
Xa zizonke, ezi fomathi zimbini zokupakisha zinika umthengi ixabiso elikhulu lemveliso kunye nexabiso lemveliso yabathengi.
Le projekthi ye-turnkey inika i-Ningxia Dahezhizhou Biotechnology isisombululo esipheleleyo ukusuka ekuphatheni i-goji berry eluhlaza ukuya ekuzaliseni iziselo zokugqibela.
Le nkqubo inceda umthengi:
• inkquboamajikijolo e-goji amatsha okanye omileyo
• velisaijusi ye-goji berry kunye ne-puree
• faka imveliso enkuluIingxowa ze-aseptic ezingama-200L kunye nama-220L
• velisaIziselo ze-goji berry ze-NFC
• gcwalisa iziseloIibhotile zeglasi ezingama-50ml
• sebenzisa isityaloI-automation ye-Siemens kunye nolawulo lwe-WinCC
• yakha imodeli yemveliso eguquguqukayo kwiimarike ezinkulu kunye neevenkile
Kwiprojekthi yokucubungula i-goji berry, le yindlela esebenzayo edibanisa unyango lwezinto eziluhlaza, ukugcinwa kwe-aseptic, kunye nokuveliswa kweziselo ezigqityiweyo kumzi-mveliso omnye.
Ixesha lokuthumela: Matshi-20-2023
