I-China, i-Ningxia - 2022— I-Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) inikeze iphrojekthi ephelele ye-turnkey yeNingxia Dahezhizhou BiotechnologyLe phrojekthi ihlanganisaUmugqa wokukhiqiza ijusi ne-puree we-goji berry (wolfberry) ongu-2TPHngeUkugcwaliswa kwesikhwama se-aseptic esingu-200L kanye no-220L, kanyeAmabhodlela angu-3000 ngehora le-NFC goji berry drink linengobaAmabhodlela engilazi angu-50ml.
Le phrojekthi inikeza ikhasimende izindlela ezimbili zokukhiqiza ezixhunyiwe. Umugqa wokuqala uyajikaamajikijolo e-goji amasha noma amajikijolo e-goji omisiweku-bulkijusi le-goji berry kanye ne-pureeyokugcina i-aseptic. Umugqa wesibili usebenzisa umkhiqizo we-aseptic bulk njengezinto zokusetshenziswa bese uwuguqula ubeiziphuzo ze-NFC goji berry ezilungele ukuphuzwaemabhodleleni engilazi.
• Ikhasimende:Ningxia Dahezhizhou Biotechnology
• Indawo:Ningxia, China
• Uhlobo lwephrojekthi:iphrojekthi yokukhiqiza ijusi le-goji berry, i-puree, kanye neziphuzo
• Unyaka wephrojekthi:2022
Umugqa 1
• Umkhiqizo:ijusi le-goji berry kanye ne-puree
• Umthamo: amathani ama-2 ngehora
• Impahla eluhlaza:amajikijolo e-goji amasha noma amajikijolo e-goji omisiwe
• Ukupakisha: Izikhwama ze-aseptic ezingama-200L kanye nezingama-220L
• Isitoreji:izinga lokushisa legumbi noma indawo yokugcina ebanda
• Isikhathi sokuphila: Unyaka owodwa noma ngaphezulungaphansi kwezimo ezifanele
Umugqa 2
• Umkhiqizo:Isiphuzo sejusi le-goji berry le-NFC
• Umthamo wokugcwalisa: amabhodlela angu-3000 ngehora
• Umthamo wenqubo: 150L/ihora
• Impahla eluhlaza:Izikhwama ze-aseptic ezingama-200L kanye nama-220L zejusi le-goji berry kanye ne-puree
• Ukupakisha: Amabhodlela engilazi angu-50ml
• Isitoreji:izinga lokushisa legumbi
• Isikhathi sokuphila: Unyaka ongu-1ngaphansi kwezimo ezifanele
Umugqa wokuqala wokukhiqiza uphatha ukwelashwa kwezinto zokusetshenziswa eziyinhloko kanye nomsebenzi wokupakisha inqwaba ye-aseptic.amajikijolo e-goji amasha or amajikijolo e-goji omisiwefuthi ikhiqizaijusi le-goji berry kanye ne-pureeukuze kugcinwe ezimbonini futhi kusetshenziswe kamuva.
Lo mugqa ubalulekile ngoba amajikijolo e-goji mancane, athambile, futhi acebile ngezinto eziqinile ezincane. Umugqa ofanele wejusi kanye ne-puree kumele uhlanganise ukugaya, ukucwenga, ukugaya, ukuqeda umoya, ukuhlanganisa, ukubulala amagciwane, kanye nokugcwalisa okungenamagciwane ekugelezeni okukodwa okuzinzile.
Indlela yenqubo eyinhloko
Umugqa ulandela lezi zinyathelo eziyinhloko:
1. Ukugeza
2. Ukuchoboza ngesando
3. Ukushisa
4. Ukugaya nokuhlanza okunezigaba ezimbili
5. Ukugaya i-Colloid mill
6. Ukususwa komoya ongcolile
7. Ukuhlanganiswa kwengcindezi ephezulu
8. Ukuhlanza ngokuzenzakalelayo nge-tubular
9. Ukugcwaliswa kwesikhwama esingenamagciwane
Le nqubo isiza ikhasimende ukuguqula amajikijolo e-goji angavuthiwe abe umkhiqizo oqinile we-aseptic bulk onesimo esihle kanye nenani lokugcina elisebenzayo.
Imishini Yokuwasha
Umugqa uqala ngemishini yokuwasha amajikijolo e-goji angaphekiwe. Izinto zokusetshenziswa ezihlanzekile zisiza ekuthuthukiseni ukuhlanzeka futhi zivikele imishini engezansi komfula.
I-Hammer Crusher
I-hammer crusher iphula amajikijolo abe yizicucu ezincane futhi ilungiselela umkhiqizo wokushisa nokugaya kusengaphambili.
Isifudumezi Esizenzakalelayo
I-preheater ezenzakalelayo inyusa izinga lokushisa lomkhiqizo ngaphambi kokuyihluza. Lokhu kusiza ukuthuthukisa izinyathelo zenqubo elandelayo futhi kusekela ukuphathwa kwe-pulp okubushelelezi.
I-Pulper kanye ne-Refiner eneziteji ezimbili
Isigaba sokugaya nokuhlanza esinezigaba ezimbili sihlukanisa ijusi elisebenzisekayo kanye ne-puree esikhumbeni, imbewu, kanye nezinto eziqinile. Lokhu kusiza ekuthuthukiseni ukuqina komkhiqizo.
Uhlelo Lokugaya I-Colloid Mill
Umshini wokugaya i-colloid unciphisa kakhulu usayizi wezinhlayiya. Lokhu kubalulekile emikhiqizweni ye-goji berry puree edinga ukuthungwa okubushelelezi.
I-Inline Vacuum Deaerator
I-inline vacuum deaerator isusa umoya kumkhiqizo. Lokhu kusiza ekuthuthukiseni ukuzinza komkhiqizo futhi kungasekela ukugcinwa kombala nokunambitheka okungcono.
I-Homogenizer Ephezulu Ephakathi
I-homogenizer enomfutho ophezulu emugqeni isiza ukwenza umkhiqizo ufane kakhudlwana. Isekela ukuthungwa okubushelelezi kanye nokuqina okungcono kujusi lokugcina kanye ne-puree.
I-Automatic Tubular Sterilizer
Isibulali-magciwane esizenzakalelayo sisebenzisa ukwelashwa kokushisa okulawulwayo ngaphambi kokugcwalisa okungekuhle. Lokhu kusiza umkhiqizo ukuthi uhlangabezane nezidingo zokugcina ngobuningi.
Umshini Wokugcwalisa Isikhwama Se-Aseptic
Umkhiqizo wokugcina upakishwa ku-Izikhwama ze-aseptic ezingama-200L kanye nama-220LLolu hlobo lokupakisha lufanelekela ukuthuthwa ngobuningi, ukugcinwa, kanye nokukhiqizwa kweziphuzo kamuva.
Uhlelo Lokulawula lwe-Siemens kanye ne-WinCC HMI
Umugqa usebenzisa i-uhlelo lokulawula lwe-Siemens oluzenzakalelayo ngokuphelelengeUhlelo lwekhompyutha oluphezulu lwe-WinCCLokhu kusiza abaqhubi ukuthi baqaphe inqubo futhi baphathe ukukhiqizwa ngokucacile.
Izinhlelo Zokusebenza
Iphrojekthi ye-turnkey ihlanganisa futhi:
-
uhlelo lokuhlanza i-CIP oluzenzakalelayo
-
uhlelo lokulungiselela amanzi ahlanzekile
-
uhlelo lwe-air compressor
Lezi zingxenye zezinsiza zisekela ukusebenza kwansuku zonke, ukuhlanza, kanye nokuqina kwemigqa.
Umugqa wesibili wokukhiqiza usebenzisa ijusi le-goji berry elingasasebenzi kanye ne-puree yomugqa wokuqala njengezinto zokusetshenziswa. Uguqula umkhiqizo omningi ubeIziphuzo ze-NFC goji berrykupakishwe ngaphakathiAmabhodlela engilazi angu-50ml.
Lo mklamo onezinyathelo ezimbili unikeza ikhasimende ukuguquguquka okwengeziwe. Ikhasimende lingaqala lenze umkhiqizo ongenayo i-septic bese liwugcina. Ngemuva kwalokho ikhasimende lingakhiqiza iziphuzo ezithengiswayo ngokuya ngesidingo semakethe.
Indlela yenqubo eyinhloko
Umugqa weziphuzo ulandela lezi zinyathelo eziyinhloko:
1. Ukuxuba
2. Ukususwa komoya ongcolile
3. Ukuhlanganiswa kwengcindezi ephezulu
4. Ukuhlanza ngokuzenzakalelayo nge-tubular
5. Ukuwasha, ukugcwalisa, kanye nokuvala amabhodlela engilazi
6. Ukufutha ngesifutho somhubhe kanye nokupholisa
7. Ukomisa umoya
8. Ukubhala amakhodi
9. Ukupakisha ibhokisi/ibhokisi
Uhlelo Lokuhlanganisa
Uhlelo lokuxuba lulungisa ifomula ngaphambi kokugcwaliswa kokugcina. Lokhu kusiza ikhasimende ukulawula ukunambitheka komkhiqizo, okuqinile, kanye nokuvumelana kwesiphuzo.
I-Inline Vacuum Deaerator
Umugqa weziphuzo uphinde usebenzise i-inline vacuum deaerator. Lokhu kusiza ukunciphisa umoya oncibilikisiwe ngaphambi kokuhlanza nokugcwalisa.
I-Homogenizer Ephezulu Ephakathi
I-homogenizer isiza ukugcina isiphuzo sibushelelezi futhi silingana. Lokhu kuyasiza eziphuzweni ezincane ezisemabhodleleni ezenziwe ngejusi le-goji berry kanye ne-puree.
I-Automatic Tubular Sterilizer
Isibulali-magciwane esineshubhu sinikeza ukwelashwa kokushisa ngaphambi kokugcwalisa. Lokhu kusiza umugqa weziphuzo ukusekela indawo yokugcina izinga lokushisa legumbi.
Umshini Wokuwasha, Ukugcwalisa, kanye Nokufaka Izembozo Engilazini
Umugqa uhlanganisaUmshini wokuwasha, wokugcwalisa, kanye nowokuvala amabhodlela engilazi angu-3 ku-1ngobaAmabhodlela angu-50mlLesi sigaba sakha umongo wenqubo yesiphuzo esisemabhodleleni.
Umshini Wokupolisa Nokufutha Umhubhe
Ngemva kokugcwalisa nokuvala, amabhodlela adlula ohlelweni lokufutha nge-tunnel spray kanye nokupholisa. Lokhu kusiza ekuthuthukiseni ukuzinza komkhiqizo kanye nokuphepha kokupakisha.
Umshini Wokomisa Umoya Wesicabucabu
Lo mshini wokomisa umoya wesicabucabu ukususa amanzi ebusweni bebhodlela ngemva kokupholisa.
Umshini Wokubhala Amakhodi kanye Nomshini Wokufaka Amabhokisi
Izingxenye zokugcina zifaka phakathi ukufaka amakhodi kanye nokufaka amabhokisi. Lezi zinyathelo zisiza ekulandeleni, ukupakisha, kanye nokulungiselela ukuthunyelwa.
Izinhlelo Zokusebenza
Umugqa weziphuzo uhlanganisa futhi:
• uhlelo lokuhlanza i-CIP oluzenzakalelayo
• uhlelo lokulungiselela amanzi ahlanzekile
• uhlelo lwe-air compressor
Le phrojekthi ihlanganisaukukhiqizwa kwenqwaba ye-asepticfuthiukukhiqizwa kweziphuzo zamabhodlela amancaneekusethweni okukodwa okuxhunyiwe kwasefekthri.
Lokho kuletha izinzuzo eziningana ezingokoqobo:
Ukusetshenziswa okungcono kwezinto zokusetshenziswa
Ikhasimende lingacubungula amajikijolo e-goji amasha noma omisiwe abe umkhiqizo ongenayo i-septic bulk kuqala, bese lisebenzisa lowo mkhiqizo kamuva ekukhiqizeni iziphuzo.
Ukuhlela ukukhiqiza okuguquguqukayo kakhudlwana
Ikhasimende alidingi ukukhiqiza iziphuzo zokugcina ezisemabhodleleni ngokushesha ngemva kokwelashwa kwezinto ezingavuthiwe. Ukugcinwa kwe-aseptic ngobuningi kunikeza isikhathi esengeziwe kanye nokuguquguquka.
Impendulo engcono yemakethe
Ikhasimende lingagcina ijusi le-goji berry kanye ne-puree ezikhwameni ze-aseptic ezingama-200L kanye nama-220L, bese likhiqiza iziphuzo ze-NFC ezisemabhodleleni ngokusekelwe ezidingweni ze-oda.
Uhla lwemikhiqizo oluqinile
Le phrojekthi isekela kokubili:
-
ijusi le-goji berry eliningi lezimboni kanye ne-puree
-
imikhiqizo yeziphuzo ze-goji berry ze-NFC zokuthengisa
Lokhu kusiza ikhasimende ukwakha isakhiwo somkhiqizo esibanzi.
Umugqa wesikhwama se-Aseptic
Ijusi le-goji berry kanye ne-puree evela emgqeni wokuqala kupakishwe ngaphakathiIzikhwama ze-aseptic ezingama-200L kanye nama-220LLe fomethi isekela:
• isitoreji esikhulu
• ezokuthutha zezimboni
• ukucutshungulwa kweziphuzo kamuva
• izinga lokushisa legumbi noma indawo yokugcina ebanda
Umugqa weziphuzo
Ukusetshenziswa komkhiqizo wokugcina osemabhodleleniAmabhodlela engilazi angu-50ml.Le fomethi ifaneleka emikhiqizweni yeziphuzo ezincane ezisebenzayo kanye nokuthengiswa kwezitolo.
Ndawonye, lezi zindlela ezimbili zokupakisha zinikeza ikhasimende kokubili inani elikhulu lezimboni kanye nenani lomkhiqizo wabathengi.
Lo msebenzi obalulekile unikeza i-Ningxia Dahezhizhou Biotechnology ikhambi eliphelele kusukela ekuphatheni ama-goji berry angavuthiwe kuya ekugcwaliseni iziphuzo zokugcina.
Uhlelo lusiza ikhasimende:
• inquboamajikijolo e-goji amasha noma omisiwe
• khiqizaijusi le-goji berry kanye ne-puree
• faka umkhiqizo omningiIzikhwama ze-aseptic ezingama-200L kanye nama-220L
• khiqizaIziphuzo ze-NFC goji berry
• gcwalisa iziphuzoAmabhodlela engilazi angu-50ml
• sebenzisa isitshaloUkuzenzakalela kwe-Siemens kanye nokuphathwa kwe-WinCC
• ukwakha imodeli yokukhiqiza eguquguqukayo yezimakethe ezinkulu kanye nezitolo
Kuphrojekthi yokucubungula ama-goji berry, lokhu kuyindlela ewusizo exhumanisa ukwelashwa kwezinto zokusetshenziswa, ukugcinwa kwe-aseptic, kanye nokukhiqizwa kweziphuzo eziqediwe efektri eyodwa.
Isikhathi sokuthunyelwe: Mashi-20-2023