BUZELA NGOKU

Umzobo wokuhamba kombane onemifanekiso ye-3D womgca wokucubungula imango yemizi-mveliso, obonisa izixhobo eziphambili ukusuka ekuhlanjweni ukuya ekuzalisweni kwe-aseptic ukuze kwenziwe i-mango puree kunye nejusi.

Umgca Wokucubungula iMango Yemizi-mveliso

Umgca wokucubungula iimangoyinkqubo epheleleyo yemizi-mveliso eyenzelwe ukuguqula iimango ezintsha zibeintlama yemangokwayeijusiKwishishini loomatshini bokutya neziselo, olu luhlu luvumela ukuveliswa kwe-mango pulp, i-concentrated puree, i-NFC mango juice, kunye neziselo ze-nectar. Inceda abathengisi bezinto eziluhlaza kunye nabavelisi beziselo ezibhotileni.

Le nkqubo ineematshini ezikhethekileyo ezifana neelifti,oomatshini bokuxobula nokuqhekeza, iiyunithi zokucoca nokucoca, izibulali-ntsholongwane, kunyeoomatshini bokuzalisa i-aseptic, bonke basebenza kwinkqubo edibeneyo nesebenzayo.

Lonke umgca wenziwe ngokuzenzekelayo kakhulu, wakhiwe ngeintsimbi engatyiwayo ekumgangatho wokutya, kwaye ihlangabezana nemigangatho engqongqo yococeko. La macandelo alandelayo achaza inqanaba ngalinye lenkqubo kwaye achaza umsebenzi wezixhobo ezibalulekileyo.

Thumela i-imeyile kuthi

Unyango lwangaphambi kokusetyenziswa kwezinto eziluhlaza: Ukuhlamba, ukuHlela, kunye nokuphakamisa

Ngaphambi kokuba kuqhutyekwe,iimango ezintsha ziyahlanjwa kwaye zihlulweukususa ukungcola, inkunkuma, kunye neziqhamo ezineengxaki. Ngokwesiqhelo,inkqubo yokuhlamba impahla enamanqanaba amabiniisetyenziswa —isixhobo sokuhlamba amaqamzakwayeisixhobo sokuhlamba iibrashiIsixhobo sokuhlamba amaqamza sishukumisa amanzi nomoya ukuze sicoce umphezulu wesiqhamo, ngelixa isixhobo sokuhlamba iibhrashi sisusa ukungcola okuseleyo.

Emva kokucoca, iimango zihanjiswa ngumntuiliftiiya kuiqonga lokuhlela, apho ukuhlunga ngesandla okanye ngokubonakalayo kususa iziqhamo ezivuthiweyo kakhulu, ezibolileyo, okanye ezincinci. Ilifti iqinisekisaukutya okuzinzileyo nokuqhubekayophakathi kokuhlamba nokucwangcisa, ukunciphisa ukuphathwa ngesandla kunye nokuphucula ukusebenza kakuhle.

Ekupheleni kwesi sigaba, iimangoicocekile, iyafana ngokomgangatho, kwaye ilungele ukucutshungulwa okulandelayo.

Umatshini wokuhlamba iibrashi zemango zoshishino owenziwe ngentsimbi engagqwaliyo, osetyenziselwa ukucoca iimango kunye nokususa ukungcola komphezulu kumgca wokucubungula i-mango pulp yiShanghai EasyReal Machinery.

Umatshini wokucoca imango ozenzekelayo kunye nomatshini wokugaya imango osebenza kumzi-mveliso, uyilo lwe-twin-roller lokuxobula, ukususa imbewu kunye nokukhutshelwa kwe-pulp kumgca wokucubungula imango.

Isicoci se-vacuum se-pulp yemango kunye nejusi, inkqubo yetanki yentsimbi engatyiwayo isusa umoya ukuthintela i-oxidation kunye nokugcina umbala kunye nencasa kwisityalo sokucubungula imango.

Umatshini wokugcwalisa ingxowa ye-Aseptic wokuvelisa i-mango pulp, ukufakela igumbi elicocekileyo ukuqinisekisa ukupakishwa okucocekileyo kwe-mango puree kunye nejusi kumgca wefektri.

Ukuxobula kunye nokuQhobosha: Ukususwa kweCore kunye nokuKhutshwa kwePrimary Pulp

Iumatshini wokuxobula nokususa imangoyenye yeizinto eziphambiliyomgca wokucubungula. Isusaixolo elingqindililikwayeimbewu eqinileyongelixa besahlulaintlama.

Le nkqubo idla ngokubandakanyaizigaba ezibini: okokuqala, aiyunithi yokuqhekezaisebenzisa iirola ezenziwe ngokukodwa ukutyumza iimango ngaphandle kokonakalisa i-kernel; okwesibini, i-pulpikhuhlwe kwimbewu by iiblade ezijikelezayo ezikhawulezayokwaye zahlulwe ngeisikrini esineembobo.

Ngaphantsiamandla e-centrifugal, intlama idlula kwisihluzo ukuze iphuculwe ngakumbi, ngelixa iintsalela zembewu kunye namaxolo zikhutshwa ngokuzenzekelayo.

KubaInyama yemango ine-fibrous, inqanaba elinye okanyeuyilo olunezigaba ezimbiniziqhelekile.umatshini onezigaba ezimbiniiphucula ngakumbi i-pulp emva kokuhlukana kokuqala,ukuphucula isivuno kunye nokugudileyo.

Emva kwale nkqubo,ixolo kunye namatye ziyasuswa, ukuvelisaintlama yemango erhabaxailungele ukucocwa kakuhle.

I-puree yemango entsha kwikomityi yeplastiki ecacileyo, ubume obugudileyo kunye nombala otyheli oqaqambileyo, imveliso yokugqibela yomgca wokucubungula i-mango pulp yemizi-mveliso.

Ijusi yemango ebhotileni elungele ukuselwa (250–1000 mL) ene-pulp yendalo, ecutshungulwe kwaye izaliswe ngumgca wemveliso yejusi yemango ye-Shanghai EasyReal.

I-pulp yemango efakwe ekhenkceni, ipakishwe ngendlela engenabungozi kwiimarike zangaphandle, ibonisa umgangatho ofanayo ovela kwisityalo sokulungisa i-pulp yemango se-EasyReal.

Idrama eluhlaza okwesibhakabhaka ye-aseptic ye-200-litre ezaliswe yi-puree yemango exineneyo yokuxuba kunye nokwenza iziselo.

Ukucocwa nokucocwa: Ukuhlanganiswa kweFine Pulp

I-pulp yemango erhabaxa inikwaumatshini wokucoca nokucocaukuze kubekho i-homogenization engaphezulu.
A i-pulper enezigaba ezimbiniisetyenziswa rhoqo — isikrini sokuqala siyasuswaiifayibha zexolo eziseleyo kunye neziqwenga zembewu, ngelixa isikrini sesibiniiphucula ubumengokucoca izinto ezinemicu.

Iziphumoi-mango pureeibaiyafana kwaye igudile, uninzi lweefayibha ezirhabaxa zisusiwe. Eli nyathelo landa kakhuluisivuno semvelisokwayeumgangatho wobunjani.

In imigca enomthamo omncinci, iumcoci we-pulper odibeneyoinokudibanisa ukumisela kunye nokucokisa kumatshini omnye.
Iipuree yemango ecociweyoityebile, iyafana, kwaye igudile — ifanelekileiimveliso ezisekwe kwipuree okanye ukuvelisa ijusi.

Uxinzelelo lweVacuum (Ukhetho)

Ngokubai-puree yemango egxile kakhulu okanye ijusi, imveliso ecociweyo iyadlulaumphunga we-vacuumukusebenzisaii-evaporators zokujikeleza kwegazi okunyanzelekileyo ezineziphumo ezininzi.

Ngaphantsiiimeko zokungasebenzisi umoyaamanzi ayaphela xaubushushu obuphantsi, ukugcinaincasa kunye nezondlongelixa uphuculaukusebenza kakuhle kwamandlangokusebenzisaukubuyiselwa kobushushu.

Iizinto eziqinileyo ezinyibilikayo (°Brix)i-mango puree idla ngokwanda ukusuka kwi10–12% ukuya kwi-28–30% (okanye ngaphezulu).
Iimveliso ezixineneyokulula ukuivenkile kunye nothuthoNgokubaIijusi ze-NFC (Not-From-Concentrate), eli nyathelo litsityiwe.

Ukucoca ngentsholongwane ye-UHT: I-Tubular Sterilizer

Ngaphambi kokupakishwa,i-mango puree okanye ijusimayibei-pasteurized okanye i-sterilized.
A isicoci se-UHT esityhubhuisetyenziswa kakhulu kwiunyango oluqhubekayo nolukhawulezayo lobushushuKwi-puree yemango ekrakra,umtshintshi wobushushu kwityhubhuifudumeza imveliso ngaphezulu95 °C(rhoqo110–125 °Cukuze kugcwaliswe i-aseptic eninzi) ize emva koko ipholise ngokukhawuleza.

Iubushushu kunye nexesha lokubambaziyahlengahlengiswa ngokuxhomekeke kwiuhlobo lwemveliso— umzekelo, ijusi yokuthengisa ingasebenzisaUkucoca nge-pasteurization kumaqondo obushushu angama-85–95 °Cukugcina incasa.
Inkquboilawula ngokuchanekileyo ixesha kunye nobushushuukuqinisekisaukungazali kwezorhwebongelixa kugcinwaincasa.

Intlama yemango okanye ijusi ecociweyongoku ilungele ukupakishwa okungenatyhefu.

Ukuzaliswa kwe-Aseptic kunye nokuPakisha

Iimveliso ezicociweyozizaliswe phantsiiimeko ezingenobuthi.
An isizali sengxowa esingenabungoziudluliseloi-mango puree, i-pulp, okanye ijusiukungenaiingxowa ze-aluminium-plastiki ezicociweyo kwangaphambiliibekwe ngaphakathiIidrama zentsimbi ezingama-200 L.

Iigumbi lokuzalisaigcinwa ingenazintsholongwane nguukubulala iintsholongwane ngomphunga okanye nge-UV, kwaye inkquboimitha yokuhamba kwamanzi elawulwayoukuze kufumaneke ukuchaneka.
I-puree yemango exineneyo egcwele amagciwaneingagcinwa ukuya kuthi gaIinyanga ezili-18–24phantsi kwefriji.

Ngokubaipulp engaxinaniswanga, ibhegi encinci ebhokisini (3–5 kg) or iithini zetinizisetyenziswa.
Ngokubaiziselo zabathengi, i-hot-fill (malunga nama-85 °C) or ukuzaliswa kwe-aseptic ebandayoukungenaIibhotile zePET/zeglasi or Iibhokisi zeTetra Pakkuqinisekisaixesha elide lokugcinwangaphandle kwezithinteli.

Lo mgca uxhotyiswe ngeInkqubo yokucoca i-CIPukuze ngokuzenzekelayohlamba kwaye ucoceimibhobho kunye nezizalisi emva kokuveliswa.

Umahluko kwiNkqubo phakathi kwePuree, iPulp, kunye neJusi

I-Mango Pulp/Puree:Iifayibha zendalo eziqinileyo nezingacacanga zepulp. Inkqubo: ukuhlamba → ukucoca → ukucoca/ukucoca → (uxinzelelo oluyimfuneko) → ukucoca → ukuzalisa intsholongwane. Akukho enzyme okanye ukucacisa kufunekayo.
Ijusi yeMango:Ibandakanya ijusi ecacileyo nenamafu. Ijusi ecacileyo ifuna amanyathelo e-enzyme kunye nokucacisa; ijusi enamafu (i-nectar) igcina i-pulp kwaye ifuna i-homogenization. Inkqubo: ukuhlamba → ukuhluza → ukuxubha → i-enzymolysis/ukucacisa okanye i-homogenization → ukuxuba → ukudambisa → ukubulala iintsholongwane → ukuzaliswa.
I-Concentrated vs. I-Non-Concentrated:Iimveliso ezixineneyo zisebenzisa i-vacuum evaporation; iimveliso ze-NFC azinawo umxube we-concentration ukuze zifumane incasa entsha kodwa zifuna indawo ebandayo yokugcina.

Umgca wokucubungula iimango oyilwe kakuhle unokuvelisa iintlobo ezahlukeneyo zeemveliso ngendlela eguquguqukayo - i-puree, i-pulp, ijusi ecacileyo, okanye i-nectar - ukuhlangabezana neemfuno ezahlukeneyo zemarike ngokuzenzakalelayo okuphezulu kunye nomgangatho wemveliso ogcina ivumba lendalo, umbala, kunye nezondlo zeemango ezintsha.