Agasti 2024 — eMali— I-Shanghai EasyReal Machinery Co., Ltd. (EasyReal,easireal.com) baqede ukufakwa kwe-Umugqa Wokukhiqiza Ukuxubana Kwe-Tomato Pastengamaphakheji eSachetK alimentaire, inkampani yokudla eMali. Amaphakethe omugqaAmasachethi angu-50g okuvala izinhlangothi ezinefuthi igijima ku-Amasachethi angu-6000 ngehoraUmthamo wokucubungula ungama-500 L/ihora.
Le phrojekthi igxile ekuhlelweni okucacile nokuzinzileinqubo yokukhiqizaIkhasimende lisebenzisaIsikhwama se-aseptic esingu-200L kanye no-220L se-tomato pastenjengento eyinhloko eluhlaza. Ulayini uyayincibilikisa futhi uyixube i-paste, uyifudumeze ngokulawula, bese uyipakisha emasakeni ukuze isatshalaliswe endaweni ezungezile.
• Ikhasimende:K alimentaire
• Izwe:IMali
• Iphrojekthi:Umugqa Wokukhiqiza Wokuxuba Utamatisi Namaphakheji Esachet
• Isivinini sokugcwalisa: amasachethi angu-6000 ngehora
• Umthamo wokucubungula: 500 L/ihora
• Ukupakishwa: Amasachethi angu-50g okuvala izinhlangothi ezine
• Isitoreji:isitoreji sendawo
• Isikhathi sokuphila: Unyaka ongu-1(ngaphansi kwezimo ezifanele)
• Ukufakwa kuqediwe: Agasti 2024
Impahla eluhlaza
Umugqa usebenza no:
• Izikhwama ze-tomato paste ezingama-200L kanye nama-220L ezingangenisi magciwane
Izikhwama ze-Aseptic zenza ukunikezwa kwamanzi kube lula futhi kube lula. Ziphinde zisize ekunciphiseni ingozi yokugcina ngaphambi kokuncibilika.
Umkhiqizo Oqediwe
Umugqa ukhiqiza:
• Amasachethi katamatisi angu-50g(uphawu olunezinhlangothi ezine)
Le fomethi yephakethe incane. Kulula ukuyithutha. Iphinde ifaneleke ezikhwameni eziningi zokuthengisa nezokudla.
Lo mugqa uguqula i-bulk tomato paste ibe amasachets alungele ukuthengiswa. Wenza imisebenzi emithathu ebalulekile:
1. Ukuxuba nokuxuba
2. Ukwelashwa kokushisa okuzinzile
3. Ukupakisha isikhwama ngesivinini esikhulu kanye nokuphathwa kwe-post-pack
Ulayini ugcina isinyathelo ngasinye sixhumene. Usiza abaqhubi ukuthi baqhube isitshalo ngomkhiqizo ozinzile kanye nekhwalithi ephindaphindwayo.
Lo mzila ulandela indlela eqondile:
1. Vula bese uphakela i-utamatisi ongenayo i-aseptic
2. Engeza amanzi bese uhlanganisaukufinyelela ekugxilweni okuqondiwe
3. Ukuxubana okunomfutho ophezulu okuqondileukuze kube nokuthungwa okufanayo
4. Ukubulala amagciwane nge-tubularukulawula ukuphepha okuzinzile
5. Ukupakisha isikhwama esinezinhlangothi ezine(50g) ngesivinini esikhulu
6. Ukufakwa kwe-pasteurization ngemva kokugcwalisaukusebenzisa uhlelo lokugeza ngamanzi
7. Ukupholisa ngemva kokugcwalisaukusebenzisa uhlelo lokupholisa ngamanzi okugeza
8. Ukususa amanzi ngokudlidlizaukususa amanzi angaphezulu
9. Ukwesula umoya ngokujikaukomisa ubuso besikhwama
10. Ukupakisha ikesiyokugcina nokuthumela
Lolu chungechunge lusekela isitebeleinqubo yokukhiqizakusukela kokufakwayo okukhulu kuya kokukhipha okupakishiwe.
Uhlelo Lokuhlanganisa Nokuxuba
Uhlelo lokuxuba lulawula ukuhlushwa kanye nokulinganisela kokunambitha. Lusekela ukondliwa okuzinzile kuze kube sezingeni lokwelashwa ngokushisa. Luphinde lusize ekunciphiseni ukuhlukahluka kweqembu ngalinye.
Iyunithi Yokuxuba Enomfutho Ophakeme Emigqeni
I-tomato paste ijiyile. Ukuxutshwa kungadala ukuthungwa okungalingani uma ukuxuba kubuthakathaka. Ukuxuba okuphakathi komfutho ophezulu kuthuthukisa ukufana. Kusiza ukugcina umbala nokuthungwa kufana.
I-Automatic Tubular Sterilizer
Lo mshini usebenzisa i-tubular sterilizer. Usekela ukushisa okulawulwayo kwemikhiqizo ye-tomato paste. Uphinde ulingane noketshezi oluqinile kangcono kunezinye izinhlelo ezivulekile. Ukulawula izinga lokushisa okuzinzile kusiza ukuvikela ukuphepha kanye nekhwalithi.
Umshini Wokupakisha Isikhwama Esinezinhlangothi Ezine
Umshini wesachet wakha, ugcwalise, futhi uvale amaphakethe angu-50g. Uhlose ukuvala okuzinzile kanye nokulawula isisindo okuzinzile ngesivinini esikhulu. Ukuvala okuhle kubalulekile ukuze kuhlale isikhathi eside.
Ukufakwa Kwe-Pasteurization Nokupholisa Ngemva Kokugcwalisa
Ngemva kokugcwalisa, umugqa usebenzisa:
• Ukuhlanza ngamanzi ngebhavu
• Ukupholisa ngamanzi okugeza
Lesi sinyathelo sisiza ukulawula ukuphepha ngemva kokupakisha. Siphinde sithuthukise ukuzinza kokugcina ngaphambi kokomisa nokupakisha.
Ukususa Amanzi Nokomisa
Amasachethi amanzi abangela izinkinga ekubhaleni ikhodi nasekufakeni amabhokisi. Lo mugqa uhlanganisa:
• Umshini wokukhipha amanzi ngokudlidliza
• Umshini wokomisa umoya ojikayo
Lezi zinyathelo zinciphisa ukuthuthwa kwamanzi futhi zisiza ukugcina ukupakishwa kuhlanzekile.
Ukupakisha Ikesi
Uhlelo lokupakisha amabhokisi lusekela ukuphathwa okusheshayo kokuphela komugqa. Luphinde lusize ekwenzeni umkhiqizo webhokisi ube sezingeni elifanayo.
Isitshalo esizinzile sidinga izinsiza ezizinzile. Lo msebenzi uhlanganisa:
• Uhlelo lokuhlanza i-CIP
• Uhlelo lokulungiselela amanzi ahlanzekile
• Uhlelo lwe-air compressor
• Ibhoyila yomusi ephehlwa ngophethiloli(umthombo wokushisa ngomusi)
Lezi zinhlelo zisekela ukusebenza kwansuku zonke. Ziphinde zisize ekugcineni ukuhlanza kanye nokuhlanzeka kulawulwa.
I-tomato paste idinga ukuxubana okunamandla
I-tomato paste inokuqina okuphezulu kanye nokuthamba okuphezulu. Ukuxutshwa kumele kuhlale kufana. Ukuxubana okunomfutho ophezulu ngaphakathi kusiza ekunciphiseni ukuhlukaniswa. Kusiza ukugcina umkhiqizo uhambisana kahle ngesikhathi eside.
Ukwelashwa ngokushisa kumele kuhlale kuzinzile
Isinyathelo sokwelapha ukushisa esizinzile sisekela ukuphepha komkhiqizo. Siphinde sisize ukulawula ikhwalithi. Isihlanzisi esishubhu sisekela ukugeleza okuzinzile kanye nokulawula izinga lokushisa okuzinzile.
Ukuphathwa kwe-post-pack kubalulekile ngesivinini esikhulu
At Amasachethi angu-6000 ngehora, izinkinga ezincane zikhula ngokushesha. Amaphakethe amanzi anganciphisa ukusebenza kahle. Amaphakethe omile asebenza kangcono ekupakisheni nasekubhaleni amakhodi. Yingakho lo mugqa usebenzisa ukususwa kwamanzi kanye nokomisa ngomoya.
Lo mugqa wenzelweisitoreji sendawokanyeIsikhathi sokuphila seshelufu sonyaka owodwa(ngaphansi kwezimo ezifanele). Kunezici ezintathu ezisekela lo mgomo:
1. Ukwelashwa kokushisa okulawulwayo esinyathelweni sokubulala amagciwane
2. Ukuvalwa okuthembekile emaphaketheni esikhwama se-seal esinezinhlangothi ezine
3. Ukufakwa kwe-pasteurization kanye nokupholisa ngemuva kokugcwalisa ukuze kube nokuqina okwengeziwe
Abasebenzi basadinga izindlela zokupheka ezifanele kanye nezilungiselelo zokusebenza ezifanele. Inhlanzeko enhle nayo ibalulekile. Uhlelo lwe-CIP lusiza ekusekeleni imikhuba yokuhlanza eqhubekayo.
I-EasyReal ilethe ikhambi elihlanganisiwe lale phrojekthi. Ububanzi buhlanganisa:
• ukwakheka komugqa kanye nokuhlanganiswa kwenqubo
• ukufanisa imishini kuzo zonke izinyathelo ezibalulekile
• ukufanisa izinsiza (umusi, umoya, amanzi, i-CIP)
• ukwesekwa kokufakwa kanye nesiqondiso sokusebenza endaweni
Umphumela uba umugqa wesachet osebenzayo wokuxuba nokupakisha utamatisi eMali.
Isikhathi sokuthunyelwe: Mashi-10-2026
