IShayina — Januwari 2025— I-Shanghai EasyReal Machinery Co., Ltd. inikezeIsitshalo seLab UHT/HTSTngobaI-Dongguan Jinbao Food Co., Ltd. / Isevisi Yokudla Ye-A&WeShayina. Lolu hlelo lwesilinganiso sokuhlola lwenzelweukuhlolwa kokudla okuketshezi, ukuhlolwa kwenqubo yokushisa, kanye nokuthuthukiswa kokwakheka, ukusiza ikhasimende ukuthi lenze ucwaningo lomkhiqizo ngendlela elawulwa kakhudlwana, eguquguqukayo, nephumelelayo.
Uhlelo oluhlinzekwe kulo msebenzi luhlanganisaI-Pilot Tubular Sterilizer, I-Inline Vacuum Deaerator, I-Homogenizer Esemgqeni, IKhabhinethi Yokugcwalisa Engasasebenzi, kanye nokuhlobeneamamojula okusetshenziswayo. Kuyipulatifomu ye-R&D ehlangene kodwa esebenza kahle kakhulu yokuhlola ukuziphatha komkhiqizo ngaphansi kwezimo ze-UHT ne-HTST, ukuthuthukisa amapharamitha enqubo, nokusekela ukuthuthukiswa komkhiqizo omusha wezigaba ezahlukene zokudla okuwuketshezi nokuwuketshezi oluyingxenye.
Ngokungafani nomugqa ogcwele wokukhiqiza wezimboni, isitshalo se-lab UHT/HTST sigxile kuukuhlolwa kweqembu elincane okune-logic yokucubungula efanele emboniniLokhu kuvumela ikhasimende ukuthi lifunde ukusebenza komkhiqizo ngaphambi kokwandisa umkhiqizo, linciphise ubungozi bokuhlola, lithuthukise ukusebenza kahle kokwakhiwa, futhi lifinyeze imijikelezo yokuthuthukiswa.
Ikhasimende:I-Dongguan Jinbao Food Co., Ltd. / Isevisi Yokudla Ye-A&W
Izwe:IShayina
Unyaka wephrojekthi:Januwari 2025
Uhlobo lwephrojekthi:Isitshalo seLab UHT/HTST
Ukusetshenziswa okuyinhloko:Ukuthuthukiswa kwe-R&D kanye nokwakhiwa kokudla okusamanzi
Amamojula ayinhloko:
• I-Pilot Tubular Sterilizer
• I-Inline Vacuum Deaerator
• I-Homogenizer Esemgqeni
• Ikhabhinethi Yokugcwalisa Engangenisi Ukungcola
• Amamojula ezinsizakalo
Lo msebenzi wenzelwe indawo yangempela yokuthuthukiswa komkhiqizo lapho ukwakheka kokudla okuwuketshezi okuhlukahlukene kudingeka kuhlolwe ngaphansi kwezimo eziqondile zokwelashwa kokushisa kanye nokulawulwa kwenqubo.
Ekuthuthukisweni kokudla okuketshezi, ucwaningo lwelabhorethri lodwa alwanele. Ukuhlolwa kwe-bench-top kungasiza ekuhlolweni okuyisisekelo kokwakheka, kodwa ngokuvamile akukwazi ukulingisa ngokugcwele inqubo yangempela yokushisa, izimo zokucindezela, ukuziphatha kokugeleza, ukuncipha komoya,i-homogenizatikuvuliwe,kanye nezinyathelo zokugcwalisa i-aseptic ezisetshenziswa ekukhiqizweni kwezentengiselwano.
Yilapho-ke isitshalo se-Lab UHT/HTST siba yigugu kakhulu.
Uhlelo olufana nalolu olusebenzisa izinga lokuhlola lusiza ukuvala igebe phakathi kokuhlolwa kwelebhu kanye nokukhiqizwa kwezimboni. Luvumela ikhasimende ukuthi:
• hlola izimo zokwelapha ukushisa ngendlela engokoqobo
• funda ukuzinza komkhiqizo ngaphambi kokukhuliswa
• hlola imiphumela yokuhlanganiswa kwe-homogenization ekubunjweni nasekuzweleni komlomo
• ukunciphisa okuqukethwe umoya ngokususa umoya ongcolile
• yenza izivivinyo zokugcwalisa i-aseptic
• qhathanisa izilungiselelo zenqubo ezahlukene ngesikhathi se-R&D
• thuthukisa ukuhambisana komkhiqizo ngaphambi kokuqaliswa kwezimboni
Ezinkampanini ezikhiqiza imikhiqizo yokudla okusaketshezi, lolu hlobo lwemishini aluyona nje ithuluzi lokuhlola. Luphinde lube ithuluzi lokwenza izinqumo.
Le phrojekthi ihlanganisa amamojula amaningana abalulekile asebenza ndawonye njengohlelo olulodwa lokuhlola oluhlanganisiwe.
I-Pilot Tubular Sterilizer
Isibulali-zinambuzane se-pilot tube siyingxenye eyinhloko yokwelashwa kokushisa kohlelo. Sivumela ikhasimende ukuthi lifezeIzilingo zenqubo ye-UHTfuthiUkuhlolwa kwe-HTSTngaphansi kwezimo ezilawulwayo.
Lokhu kubalulekile ekutadisheni ukuthi imikhiqizo ehlukene isabela kanjani ekushiseni. Ngesikhathi sokuthuthukiswa komkhiqizo, ukwelashwa kokushisa kuthinta izici eziningi, njenge:
- ukuphepha kwamagciwane
- ukugcinwa kokunambitheka
- ukushintsha kombala
- ukujiya
- ukuzinza komkhiqizo
- amandla okuphila isikhathi eside
Ngokusebenzisa i-pilot tubular sterilizer, ikhasimende lingahlola futhi lenze ngcono lezi zici ngaphambi kokuthuthela ohlelweni olukhulu.
I-Inline Vacuum Deaerator
I-inline vacuum deaerator isusa umoya ongafuneki emsakazweni womkhiqizo. Lo msebenzi uwusizo kakhulu ekudleni okuketshezi okuzwela ukufakwa komoya ngesikhathi sokucubungula.
Ukuncipha kwesisindo kungasiza ekuthuthukiseni:
- ukubukeka komkhiqizo
- ukuzinza kokugcwalisa
- ukulawulwa kwe-oxidation
- ukuvikelwa kokunambitheka
- ukusebenza kwe-homogenization engezansi
Kweminye imiklamo, ukususwa kwe-vacuum kuyisinyathelo esiwusizo kakhulu ekuthuthukiseni ikhwalithi yomkhiqizo wokugcina.
I-Homogenizer Esemgqeni
I-homogenizer emugqeni ingenye isici esibalulekile sale phrojekthi. Ingafeza kokubili:
- ukuhlanganiswa kwe-inline okuphezulu
- i-aseptic inline homogenization engezansi
Lokhu kunikeza uhlelo ukuguquguquka okunamandla kwenqubo.
Ekuthuthukisweni komkhiqizo, i-homogenization ivame ukusetshenziswa ukuthuthukisa:
- ukusatshalaliswa kosayizi wezinhlayiya
- ukuzinza kokumiswa
- umuzwa womlomo
- ikhwalithi ye-emulsion
- ukufana okubonakalayo
Ikhono lokusebenzisa i-homogenizer ezindaweni ezahlukene ngaphakathi kwenqubo liyinzuzo ebalulekile yomsebenzi we-R&D, ngoba livumela ikhasimende ukuthi liqhathanise izindlela ezahlukene zokucubungula futhi lenze ngcono ukusebenza komkhiqizo.
IKhabhinethi Yokugcwalisa Engasasebenzi
Ikhabhinethi yokugcwalisa i-aseptic isekela ukugcwaliswa kweqembu elincane ngaphansi kwezimo zokuhlanzeka ezilawulwayo. Lokhu kwenza kube nokwenzeka ukuqoqa amasampula ngemuva kokwelashwa ngokushisa kanye nezinye izinyathelo zenqubo ngendlela ehambisana kakhulu nokuthuthukiswa komkhiqizo we-aseptic wangempela.
Ekuhlolweni komshayeli, ukugcwaliswa kwe-aseptic kubalulekile ngoba kuvumela ikhasimende ukuthi:
- lungiselela amaqoqo okuhlola ukuze ahlolwe
- yenza izifundo zokugcina
- hlola ukuhambisana kokupakishwa
- ukusekelwa kokubhekwa kwesikhathi sokuphila kweshelufu
- qinisekisa imiphumela yenqubo ngemva kokwelashwa ngokushisa
Izinsiza
Ingxenye yezinsiza isekela ukusebenza okuzinzile kohlelo lonke lokuhlola. Izinsiza ezithembekile zibalulekile ekuhlolweni okunembile, imiphumela ephindaphindwayo, kanye nezimo zokucubungula ezilawulwayo.
Lesi sitshalo se-lab UHT/HTST senzelwe okungaphezu nje kokuhlolwa kokushisa okulula. Sakha ipulatifomu yenqubo encane kodwa engokoqobo yokuthuthukiswa komkhiqizo.
Ngalesi simiso, ikhasimende lingenza lokhu okulandelayo:
• Ukulingisa inqubo ye-UHT ne-HTST
• ukuqinisekiswa kokwakheka kokudla okuwuketshezi
• izivivinyo zokuhlanganisa i-homogenization ngaphansi kwezilungiselelo ezahlukene
• ukuhlolwa kokuncipha kwesisindo kwemikhiqizo ebucayi
• ukuhlolwa kokugcwaliswa okungenamagciwane
• ukuqhathaniswa kokuqina komkhiqizo
• ukwenza ngcono ipharamitha yenqubo
• ukulungiselela isampula yesikali sokuhlola ukuze kubuyekezwe ngaphakathi noma kuhlolwe amakhasimende
Lokhu kwenza imishini ibe usizo kakhulu ezinkampanini ezidinga ipulatifomu ye-R&D ethembekile kunokuba kube umshini welebhu olula kuphela.
Ngokwenhloso yephrojekthi oyinikezile, uhlelo lusetshenziswa kakhulu kuzo zonke izinhlobo zokuhlolwa kokudla okuketshezi kanye nokuthuthukiswa kokwakheka.
Lokhu kusho ukuthi lesi sitshalo singahlinzeka ngemiyalelo eminingi yomkhiqizo, njenge:
• iziphuzo zobisi
• iziphuzo ezisekelwe ezitshalweni
• iziphuzo zamaphrotheni
• imikhiqizo yokudla okunomsoco okuwuketshezi
• iziphuzo zetiye nekhofi
• imikhiqizo yoketshezi efana nesoso
• ezinye izinhlelo zokudla okuketshezi ezimpontshwayo
Ukusetshenziswa okuqondile kuncike kuphothifoliyo yomkhiqizo wekhasimende, kodwa inani lesistimu lisekuguquguqukeni kwalo. Esikhundleni sokukhawulelwa kufomula eyodwa ethile, ingasekela amaphrojekthi amaningi okuthuthukisa ukudla okuketshezi.
NgobaIsevisi Yokudla ye-A&W, le phrojekthi idala ipulatifomu yangaphakathi yokuhlola ukusungula umkhiqizo kanye nokuhlola inqubo.
Inani eliyinhloko lesistimu lifaka:
1. Ukuthuthukiswa Komkhiqizo Okusheshayo
Ikhasimende lingahlola amafomula ngaphakathi esikhundleni sokuthembela kuphela ezivivinyweni zangaphandle noma ekuhlolweni kokukhiqiza okukhulu.
2. Ukuqonda Inqubo Okungcono
Uhlelo lusiza ikhasimende ukuthi lifunde ukuthi imikhiqizo isabela kanjani ekushiseni, ekuncipheni komoya, ekuhlanganisweni kwe-homogenization, kanye nasekugcwalisweni kwe-aseptic.
3. Ingozi Ephansi Yokukhuphula Isisindo
Ukuhlolwa kwe-pilot kunciphisa ukungaqiniseki ngaphambi kokuthuthela ekukhiqizeni kwezimboni.
4. Ucwaningo Oluguquguqukayo Nokuthuthukiswa
Izindlela ezahlukene zenqubo zingaqhathaniswa kalula, ikakhulukazi ngokucushwa okuguquguqukayo kwe-homogenizer.
5. Amasampula Okulinga Athembekile Kakhulu
Ikhabhinethi yokugcwalisa engenamagciwane isiza ekukhiqizeni amasampula angcono okuhlola nokuhlola isitoreji.
Ezinkampanini ezibheka ikhwalithi yomkhiqizo, isivinini sokuthuthukiswa, kanye nokulawulwa kwezinqubo, isitshalo se-lab UHT/HTST singaba yimpahla yesikhathi eside ye-R&D kunokuba sithengwe kanye kuphela.
I-EasyReal inolwazi oluqinile kokubili ezinhlelweni zokucubungula ukudla ezisezingeni lokuhlola kanye nemishini yokucubungula yezimboni, okubalulekile kulolu hlobo lwephrojekthi. Uhlelo oluhle lokuhlola akufanele luhlukaniswe neqiniso lezimboni. Kufanele lubonise ukucabanga kokucubungula okusebenzayo futhi ludale imiphumela yokuhlola enenjongo yokwandisa isikhathi esizayo.
Le phrojekthi ihlanganisa amamojula ayisihluthulelo esakhiweni esisodwa esihlanganisiwe:
• ukwelashwa kokushisa
• ukuncipha kwamandla
• ukuhlanganiswa kwe-homogenization
• ukugcwaliswa okungenamagciwane
• izinsiza
Lokho kuhlanganiswa kwenza ipulatifomu ibe usizo kakhulu emsebenzini wokuthuthukisa umkhiqizo obalulekile.
Isikhathi sokuthunyelwe: Disemba-02-2025
