ITshayina — uJanuwari 2025— IShanghai EasyReal Machinery Co., Ltd. inikezele ngeIsityalo seLab UHT/HTSTngenxaI-Dongguan Jinbao Food Co., Ltd. / Inkonzo yokutya ye-A&WeTshayina. Le nkqubo yesikali sovavanyo yenzelweizilingo zokutya okumanzi, uvavanyo lwenkqubo yobushushu, kunye nophuhliso lwefomyula, ukunceda umthengi enze uphando ngemveliso ngendlela elawulwayo, eguquguqukayo, nesebenzayo.
Inkqubo ebonelelweyo kule projekthi ibandakanyaI-Pilot Tubular Sterilizer, I-Inline Vacuum Deaerator, I-Homogenizer ekwi-Inline, IKhabhinethi yokuzalisa i-Aseptickunye nezinye ezinxulumene nazoiimodyuli zezixhobo zombaneLiqonga elincinci kodwa elisebenza kakhulu le-R&D lokuvavanya indlela esebenza ngayo imveliso phantsi kweemeko ze-UHT kunye ne-HTST, ukuphucula iiparameter zenkqubo, kunye nokuxhasa uphuhliso lwemveliso entsha kwiindidi ezahlukeneyo zokutya okumanzi nokungamanzi.
Ngokungafaniyo nomgca opheleleyo wemveliso yemizi-mveliso, isityalo se-UHT/HTST selebhu sigxileuvavanyo lweqela elincinci olunengqiqo yokucubungula efanelekileyo kwimizi-mvelisoOku kuvumela umthengi ukuba afunde ukusebenza kwemveliso ngaphambi kokuba inyuswe, anciphise umngcipheko wovavanyo, aphucule ukusebenza kakuhle kwefomyula, aze anciphise imijikelo yophuhliso.
Umthengi:I-Dongguan Jinbao Food Co., Ltd. / Inkonzo yokutya ye-A&W
Ilizwe:iTshayina
Unyaka weprojekthi:uJanuwari 2025
Uhlobo lweprojekthi:Isityalo seLab UHT/HTST
Ukusetyenziswa okuphambili:Uphuhliso lwe-R&D kunye nophuhliso lwefomyula yokutya okumanzi
Iimodyuli eziphambili:
• I-Pilot Tubular Sterilizer
• I-Inline Vacuum Deaerator
• I-Homogenizer ekwi-Inline
• Ikhabhinethi yokuzalisa i-Aseptic
• Iimodyuli zezixhobo zokusebenza
Le projekthi yenzelwe indawo yophuhliso lwemveliso yokwenyani apho iintlobo ezahlukeneyo zokutya okumanzi kufuneka zivavanywe phantsi kweemeko zonyango lobushushu oluchanekileyo kunye neemeko zolawulo lwenkqubo.
Kuphuhliso lokutya okumanzi, uphando lwelabhoratri lodwa alunakwanela. Uvavanyo oluphezulu lunokunceda ekuhlolweni kwefomyula esisiseko, kodwa alunakuze lulinganise ngokupheleleyo inkqubo yokwenyani yobushushu, iimeko zoxinzelelo, indlela yokuziphatha kokuhamba kwamanzi, ukuncipha komoya,i-homogenizatikwi,kunye namanyathelo okuzalisa angenabungozi asetyenziswa kwimveliso yorhwebo.
Kulapho ke isityalo seLab UHT/HTST siba nexabiso elikhethekileyo khona.
Inkqubo yesikali sovavanyo efana nale inceda ukuvala umsantsa phakathi kovavanyo lwelabhoratri kunye nokuveliswa kwemizi-mveliso. Ivumela umthengi ukuba:
• vavanya iimeko zonyango lobushushu ngendlela enokwenzeka
• funda uzinzo lwemveliso ngaphambi kokuba inyuswe
• ukuvavanya iziphumo zokudibanisa imojimeshini kwimo kunye nokuvakala komlomo
• ukunciphisa umxholo womoya ngokususa umoya ongcolileyo
• yenza uvavanyo lokuzalisa i-aseptic
• thelekisa useto lwenkqubo ezahlukeneyo ngexesha le-R&D
• ukuphucula ukuhambelana kwemveliso ngaphambi kokuba iqaliswe kwimizi-mveliso
Kwiinkampani eziphuhlisa iimveliso zokutya okumanzi, olu hlobo lwezixhobo aluyonto yokuvavanya nje kuphela, kodwa lukwayindlela yokwenza izigqibo.
Le projekthi ibandakanya iimodyuli ezininzi ezibalulekileyo ezisebenza kunye njengenkqubo enye yovavanyo edibeneyo.
I-Pilot Tubular Sterilizer
I-sterilizer ye-pilot tubular yeyona candelo liphambili lonyango lobushushu kwinkqubo. Ivumela umthengi ukuba aqhubeUvavanyo lwenkqubo ye-UHTkwayeUvavanyo lwe-HTSTphantsi kweemeko ezilawulwayo.
Oku kubalulekile ekufundeni indlela iimveliso ezahlukeneyo ezisabela ngayo kubushushu. Ngexesha lophuhliso lwemveliso, unyango lobushushu luchaphazela izinto ezininzi, ezinje:
- ukhuseleko lweentsholongwane
- ukugcina incasa
- utshintsho lombala
- ukuxinana
- uzinzo lwemveliso
- amandla okuphila ixesha elide
Ngokusebenzisa i-pilot tubular sterilizer, umthengi unokuvavanya aze aphucule ezi zinto ngaphambi kokuba atshintshele kwinkqubo enkulu.
I-Inline Vacuum Deaerator
I-inline vacuum deaerator isusa umoya ongafunekiyo kumjelo wemveliso. Lo msebenzi uluncedo ngakumbi kukutya okumanzi okunobuthathaka kukufakwa komoya ngexesha lokucubungula.
Ukuncipha kwengqondo kunokunceda ukuphucula:
- imbonakalo yemveliso
- uzinzo lokuzalisa
- ulawulo lwe-oxidation
- ukhuseleko lwencasa
- ukusebenza kwe-homogenization ezantsi
Kwezinye iindlela zokuxuba, ukukhupha i-vacuum linyathelo elisebenzisekayo kakhulu ekuphuculeni umgangatho wemveliso yokugqibela.
I-Homogenizer ekwi-Inline
I-homogenizer ekwi-inline yenye into ephambili yale projekthi. Ingafezekisa zombini ezi zinto:
- i-homogenization ephezulu emgceni
- i-aseptic downstream inline homogenization
Oku kunika inkqubo ukuguquguquka okunamandla ngakumbi.
Ekuphuhlisweni kwemveliso, i-homogenization idla ngokusetyenziswa ukuphucula:
- usasazo lobungakanani bamasuntswana
- uzinzo lokumiswa
- imvakalelo yomlomo
- umgangatho we-emulsion
- ukufana okubonakalayo
Ukukwazi ukusebenzisa i-homogenizer kwiindawo ezahlukeneyo ngaphakathi kwenkqubo yinzuzo ebalulekileyo kumsebenzi we-R&D, kuba ivumela umthengi ukuba athelekise iindlela ezahlukeneyo zokucubungula kunye nokuphucula ukusebenza kwemveliso.
IKhabhinethi yokuzalisa i-Aseptic
Ikhabhathi yokuzalisa i-aseptic ixhasa ukuzaliswa kweqela elincinci phantsi kweemeko zococeko ezilawulwayo. Oku kwenza kube nokwenzeka ukuqokelela iisampulu emva konyango lobushushu kunye namanye amanyathelo enkqubo ngendlela efanelekileyo ngakumbi kuphuhliso lwemveliso ye-aseptic yokwenyani.
Kuvavanyo lomqhubi, ukuzaliswa kwe-aseptic kubalulekile kuba kuvumela umthengi ukuba:
- lungiselela iibhetshi zovavanyo ukuze kuvavanywe
- yenza izifundo zokugcina izinto
- vavanya ukuhambelana kokupakisha
- inkxaso yokujongwa kwexesha lokuphelelwa kweshelufu
- qinisekisa iziphumo zenkqubo emva konyango lobushushu
Izixhobo
Icandelo lezixhobo zokusebenza lixhasa ukusebenza okuzinzileyo kwenkqubo yovavanyo lonke. Izixhobo zokusebenza ezinokuthenjwa zibalulekile kuvavanyo oluchanekileyo, iziphumo eziphindaphindwayo, kunye neemeko zokucubungula ezilawulwayo.
Esi sityalo se-lab UHT/HTST senzelwe okungaphezulu nje kovavanyo lokufudumeza olulula. Sidala iqonga lenkqubo elincinci kodwa elinokwenyani lokuphuhlisa imveliso.
Ngale nkqubo, umthengi angenza oku kulandelayo:
• Ukulinganisa inkqubo ye-UHT kunye ne-HTST
• ukuqinisekiswa kwefomyula yokutya okumanzi
• uvavanyo lokudibanisa i-homogenization phantsi kweendawo ezahlukeneyo
• uvavanyo lokuncipha kokukhanya kweemveliso ezinobuthathaka
• uvavanyo lokuzaliswa kwe-aseptic
• uthelekiso lozinzo lwemveliso
• ukulungiswa kweeparameter zenkqubo
• ukulungiselela isampuli yesikali sovavanyo lokuhlolwa kwangaphakathi okanye uvavanyo lwabathengi
Oku kwenza izixhobo zibe luncedo ngakumbi kwiinkampani ezifuna iqonga le-R&D elithembekileyo endaweni yomatshini olula webhu.
Ngokwenjongo yeprojekthi oyinikileyo, le nkqubo isetyenziswa kakhulu kuzo zonke iintlobo zovavanyo lokutya okumanzi kunye nophuhliso lwefomyula.
Oku kuthetha ukuba isityalo sinokubonelela ngemiyalelo eyahlukeneyo yemveliso, efana nale:
• iziselo zobisi
• iziselo ezisekelwe kwizityalo
• iziselo zeproteni
• iimveliso zesondlo ezingamanzi
• iziselo zeti nekofu
• iimveliso zolwelo ezifana nesosi
• ezinye iinkqubo zokutya okumanzi okumpompayo
Ukusetyenziswa ngokuchanekileyo kuxhomekeke kwipotifoliyo yemveliso yomthengi, kodwa ixabiso lenkqubo lixhomekeke ekuguquguqukeni kwayo. Endaweni yokuba ilinganiselwe kwifomyula enye ethile, inokuxhasa iiprojekthi ezininzi zophuhliso lokutya okumanzi.
NgokubaInkonzo yokutya ye-A&W, le projekthi idala iqonga langaphakathi lovavanyo lokuvelisa izinto ezintsha kunye novavanyo lwenkqubo.
Ixabiso eliphambili lenkqubo liquka:
1. Uphuhliso lweMveliso oluKhawulezayo
Umthengi angavavanya iifomyula ngaphakathi endaweni yokuthembela kuphela kwiimvavanyo zangaphandle okanye kuvavanyo lwemveliso enkulu.
2. Ukuqonda ngcono inkqubo
Le nkqubo inceda umthengi ukuba afunde indlela iimveliso ezisabela ngayo ekufudumaleni, ekuncipheni komoya, ekuguquleni ulwelo, nasekuzalisweni kwe-aseptic.
3. Umngcipheko Wokunyuka Okuncinci Kwezinga
Uvavanyo lwe-pilot lunciphisa ukungaqiniseki ngaphambi kokuba lutshintshelwe kwimveliso yemizi-mveliso.
4. Uphando oluGuquguqukayo ngakumbi
Iindlela ezahlukeneyo zenkqubo zinokuthelekiswa lula, ingakumbi ngoqwalaselo oluguquguqukayo lwe-homogenizer.
5. Iisampulu zovavanyo ezithembekileyo ngakumbi
Ikhabhathi yokuzalisa engenabungozi inceda ekuveliseni iisampulu zovavanyo ezingcono zovavanyo kunye novavanyo lokugcina.
Kwiinkampani ezixabisa umgangatho wemveliso, isantya sophuhliso, kunye nolawulo lweenkqubo, isityalo se-lab UHT/HTST sinokuba yimpahla ye-R&D yexesha elide endaweni yokuthenga izixhobo kube kanye.
I-EasyReal inamava aqinileyo kwiinkqubo zokucubungula ukutya ezisetyenziswa kwinqanaba lovavanyo kunye nezixhobo zokucubungula ukutya kwimizi-mveliso, nto leyo ibalulekileyo kolu hlobo lweprojekthi. Inkqubo yokuvavanya efanelekileyo akufuneki yahlulwe kwinyani yemizi-mveliso. Kufuneka ibonise ingqiqo yokucubungula okusebenzayo kwaye idale iziphumo zovavanyo ezinentsingiselo zokwandisa ukutya kwixesha elizayo.
Le projekthi idibanisa iimodyuli ezibalulekileyo kwisakhiwo esinye esidibeneyo:
• unyango lobushushu
• ukuncipha kwamandla
• ukwenziwa kwe-homogenization
• ukuzaliswa kwe-aseptic
• izixhobo zokusebenza
Loo mxube wenza iqonga libe luncedo ngakumbi kumsebenzi obalulekileyo wophuhliso lwemveliso.
Ixesha leposi: Disemba-02-2025
