Mzere Wokonzera Adyo | Kupanga Adyo Paste & Ufa
EasyReal imapanga Adyo Processing Line motsatira njira yoyendetsera kutentha ndi makina. Adyo wosaphika amanyamulidwa kudzera mu chonyamulira chosankhira kupita ku cholekanitsa clove chomwe chimagwiritsa ntchito mphamvu yopukutira pang'ono kuti agawe mitu popanda kuphwanya. Kenako chotsukira chouma chimayika mpweya wopanikizika ndi kuzungulira kolimba kuti chichotse zikopa popanda kutaya madzi. Nkhono zotsukidwa zimapita ku gawo lopukutira lomwe limapanga phala lofanana.
Chotsukira cha chubu chomwe chimayikidwa mu chubu chimatsukira phala la adyo pansi pa kutentha kosinthika, ndikuletsa ma enzymes osataya kukoma. Dongosololi limaphatikizapo ntchito za CIP/SIP zokha, malo olumikizirana ndi chitsulo chosapanga dzimbiri (SS316L), ndi HMI yokhudza pazenera yosankha maphikidwe ndi kulembetsa deta. Ma module ang'onoang'ono otsetsereka amafewetsa kukonza ndi kulumikizana kwazinthu zofunikira kuti zikhale zolimba m'fakitale.
Mzere Wopangira Adyo umatumikira opanga chakudya, mafakitale okometsera, zomera zokonzeka kale, ndi ogulitsa zosakaniza zozizira. Zinthu zomaliza zimaphatikizapo phala la adyo losawilitsidwa la sauces, maziko a mafuta a adyo, granules zouma, ndi ufa wa zokometsera. Ogwiritsa ntchito amatha kusinthana pakati pa zinthu zatsopano, zozizira, kapena zobwezeretsedwanso mkati mwa njira yomweyi. Kapangidwe ka ukhondo kamagwirizana ndi ma audits a HACCP ndi ISO 22000, pomwe kapangidwe ka modular kamathandiza kusintha kwa SKU. Zotsatira zake, zomera zimakhala ndi zotulutsa zabwino nthawi zonse, nthawi yochepa yoyeretsa, komanso madandaulo ochepa okhudzana ndi kukoma.
Adyo ali ndi mankhwala okhala ndi sulfure wambiri (allicin) omwe amachitapo kanthu mwachangu ndi ma ayoni a oxygen ndi zitsulo. Zosakaniza wamba kapena matanki otseguka zimayambitsa phala lakuda ndi kutayika kwa fungo. Mzere wa EasyReal umagwiritsa ntchito kutsekeka, zinthu zotsutsana ndi kuwonongeka, komanso kuwongolera kutentha pansi pa 70 °C pakusakaniza kuti asunge mamolekyulu okoma. Gawo lake loyeretsera limawonetsetsa kuti tizilombo toyambitsa matenda timakhala otetezeka popanda kuphika mopitirira muyeso. Zolumikizira zachitetezo ndi ma valve aukhondo zimaletsa kuipitsidwa kwa madzi panthawi ya CIP.
Mukasankha mphamvu, ganizirani kukula kwa batch ndi kalembedwe ka shift. Mzere wa 500 kg/h umagwira ntchito ku chomera chokometsera chomwe chimapanga matani 8 pa shift iliyonse. Ma module ofunikira ndi monga cholekanitsa, chotsukira chouma, chopukusira/chopukutira, choyeretsera chubu, ndi makina odzaza/opaka aseptic. Magawo osankha monga zitini zosungiramo zozizira kapena zowumitsira ufa zimawonjezera kusinthasintha kwa nyengo. EasyReal imaperekanso mizere yoyesera kuti isawonongeke pa kafukufuku ndi chitukuko isanayambe kuyikidwa kwathunthu.
1. Kudya ndi kusanja adyo wosaphika → kuyang'ana ndi manja ndi kuchotsa zinthu zakunja
2. Kulekanitsa ma clove → makina olekanitsa ma roller amagawa mababu pang'onopang'ono
3. Kuchotsa khungu → chotsukira khungu chouma chimachotsa khungu popanda madzi
4. Kupera/kupukuta → kupangitsa kuti phala la adyo likhale losalala
5 Kuyeretsa thupi → UHT yolowa m'chubu imaonetsetsa kuti zinthu zikuyenda bwino komanso kuti zizikhala nthawi yayitali
6. Kudzaza/kulongedza zinthu zopanda tizilombo toyambitsa matenda → Phala kapena ufa wotsekedwa m'matumba, mitsuko, kapena m'migolo
Nthambi za phala ndi ufa zimasiyana: mizere ya phala imaphatikizapo kuyeretsa ndi kudzaza kwa UHT, pomwe mizere ya ufa imawonjezera chowumitsira ndi chopukusira. Masitepe onse amalumikizidwa motsatira njira ya PLC kuti asunge kutsata ndi ukhondo.
① Cholekanitsa Garlic Clove - Gawani Mofatsa Popanda Kuwonongeka
Ma roller a rabara ndi mipata yosinthika imagawa mababu m'zidutswa pamene ikupewa kuphwanya. Sefa yogwedezeka imachotsa makoko ndi fumbi isanachotsedwe. Ma drive olamulidwa ndi ma frequency amasintha malinga ndi kukula ndi kuuma kwa adyo.
② Makina Otsukira Mpweya Ouma - Njira Yopulumutsira Madzi
Amachotsa zikopa kudzera mu kukangana ndi mpweya wothamanga kwambiri, kuchepetsa kugwiritsa ntchito madzi ndi ndalama zogulira madzi otayira. Kapangidwe kosagwirizana ndi kutentha kumachepetsa kumamatira. Kugwira ntchito bwino kwa kupukuta kumapitirira 95% ndipo kutayika kochepa kwa pamwamba.
③ Makina Opukutira/Kupera
Mipeni yachitsulo chosapanga dzimbiri yosinthasintha ya chopukusira imatsimikizira kukula kwa tinthu tofanana.
④ Chotsukira Matenthedwe Chogwiritsa Ntchito Pa Chubu – Kuwongolera Kutentha Kwabwino Kwambiri
Imatha kupha tizilombo toyambitsa matenda a adyo mwachangu ndi kutentha kofanana. Ma valve a nthunzi ndi maphikidwe a PLC amawongolera malo osungira ΔT kuti ma enzyme asamagwire ntchito popanda kutaya kukoma.
⑤ Kabati Yodzaza Magazi Yosapha Matupi - Kutseka Kosawononga Kwa Nthawi Yaitali
Amadzaza phala m'matumba kapena m'zidebe zouma. Kuyeretsa ma nozzles ndi zipewa ndi nthunzi yokha kumaonetsetsa kuti tizilombo toyambitsa matenda ndi otetezeka.
Mzerewu umagwira adyo watsopano, ma clove osungidwa ozizira, kapena puree wozizira. Chinsinsi chilichonse chimasintha kutentha, vacuum, ndi nthawi yogona kuti chigwirizane ndi kusiyana kwa chinyezi ndi ulusi. Ogwiritsa ntchito amatha kusinthana pakati pa kupanga phala ndi ufa pansi pa dongosolo limodzi lowongolera. Ma modular skid amalola kukula mtsogolo kukhala mizere ya adyo-ginger kapena zonunkhira zosakaniza. Zopangidwa zomalizidwa zimaphatikizapo phala losawilitsidwa (4.5 kg-thumba-mu-bokosi kapena 200 kg drum), granules (2-5 mm cut), ndi ufa (< 100 mesh).
EasyReal imagwiritsa ntchito Siemens PLC yokhala ndi HMI yokhudza pazenera, kuphatikiza kasamalidwe ka maphikidwe, kulemba zolemba, ndi ma CIP cycles odziyimira pawokha. Ogwira ntchito amasankha mtundu wa chinthu pa HMI, ndipo makinawo amaika kutentha, ndi liwiro la pampu moyenerera. Ma ID a Batch ndi ma alarm amalembedwa kuti azitha kutsatiridwa. Ma module a Ethernet ndi VPN amathandizira kuthandizira kutali ndi mainjiniya a EasyReal padziko lonse lapansi. Malipoti a mphamvu ndi madzi amathandiza mafakitale kuwunika OPEX ndikukonzekera kukonza zodzitetezera.
Kuyambira pa kapangidwe kake ndi kapangidwe ka P&ID mpaka kupanga, kuyitanitsa, ndi kuphunzitsa,Shanghai EasyReal Machinery Co., Ltd.Amapereka mafakitale opangira adyo ofunikira. Makasitomala amatha kuyamba ndi mzere woyesera kuyesa maphikidwe ndikukulitsa pambuyo potsimikizira. Dongosolo lililonse limathandizidwa ndi zaka zoposa 25 zaukadaulo ndi kukhazikitsa m'mafakitale m'maiko 30.
Lumikizanani nafe Tsopano: [email protected] or visit https://www.easireal.com/contact-us/ to submit your project requirements and book an engineering consultation.
