Mzere Wopangira Mphesa
Mzere Wopangira Mamphesa wa EasyReal umapereka njira yosinthira kuyambira zipatso zosaphika kupita ku zakumwa kapena ma phala okonzeka ku shelufu. Izi zimaphatikizapo kutsuka, kusanja, kuchotsa & kuphwanya, kuchotsa madzi, kukonza ma enzyme, kuyeretsa, kutenthetsa, kuziziritsa, kugawa tartaric acid. Kuyeretsa, kudzaza aseptic, ndi zina zotero. Mutha kupanga madzi a NFC, concentrate, vinyo wowiritsa, ndi purée ya mphesa—iliyonse kudzera m'njira zapadera zokonzera.
Timagwiritsa ntchito makina osindikizira a lamba/chosindikizira chokulungira ndi makina oyeretsera madzi kuti tichotse madzi bwino komanso kuti tipeze kuwala koyenera. Makina oyeretsera madzi amachotsa madzi pa kutentha kochepa, zomwe zimapangitsa kuti fungo ndi michere zisungike bwino. Magawo odzaza madzi ndi osakhala ndi poizoni amatsimikizira kuti zinthuzo zimakhala nthawi yayitali komanso kuti zinthuzo zikhale zotetezeka.
Dongosololi ndi lofanana ndipo limatha kukulitsidwa. Mutha kuyamba ndi chomera choyambira cha madzi kenako ndikuwonjezera matanki owiritsa kapena zida zowumitsira. Makina onse amatsatira miyezo ya CE ndipo amapangidwa ndi chitsulo chosapanga dzimbiri cha SUS304/316L. Timapereka mphamvu zosiyanasiyana, kuyambira 500 kg/h kwa mafakitale ang'onoang'ono a vinyo mpaka 20,000 L/h kwa opanga akuluakulu.
Mumapezanso ulamuliro wanzeru wa PLC+HMI wokonza maphikidwe, kuyang'anira nthawi yeniyeni, komanso kuyeretsa zokha. Mzerewu umachepetsa nthawi yogwira ntchito, umawonjezera phindu, komanso umapereka khalidwe labwino nthawi zonse—magulu ambiri.
Mzere Wopangira Mphesa wa EasyReal umatumikira onse awirimphesa zatsopano pamsikandimitundu ya vinyo, ndi kusinthasintha kogwirizana ndi zosowa za makampani apadziko lonse lapansi:
● Opanga Madzi ndi Zakumwa: Pangani madzi a mphesa oyera, madzi a pulpy, osakanizidwa kuti muwakonzenso, kapena zakumwa zosakaniza ndi NFC base.
● Malo Opangira Vinyo ndi Malo Oyeretsera Mavinyo: Gwiritsani ntchito mzerewu poponda mphesa, kuchotsa madzi a mphesa, ndi kuyeretsa mphesa zisanayambike kuwira ndi kukalamba.
● Puree ndi Zomera za Chakudya cha Ana: Sinthani mphesa kukhala puree yopanda mbewu kapena phala la yogurt, thumba la chakudya cha ana, kapena zodzaza ndi buledi.
● Ogulitsa Madzi a Mphesa ndi Zosakaniza: Tulutsani madzi olemera a Brix ndikuwonjezera mphamvu yake pogwiritsa ntchito mphamvu zambiri. Wokonzeka kutumiza kunja ndi kusakaniza.
● Nyumba Zopakira Zinthu Zakunja: Onjezani phindu mwa kutsuka, kugawa, ndikukanikiza mphesa mu madzi ambiri kapena vinyo womalizidwa pang'ono kwa ogula OEM.
Mzerewu umathandizira mitundu ya mphesa zofiira, zoyera, zakuda, ndi za muscat. Umathandizanso mphesa za patebulo ndi za vinyo. Machitidwe a EasyReal amayendetsedwa ku Europe, Middle East, Central Asia, ndi South America. Gulu lathu limathandiza kusintha mzere uliwonse kutengera mtundu wa mphesa, nyengo, ndi mawonekedwe a phukusi.
Kuti musankhe mzere woyenera, ganizirani zomwe mukufunachinthu chomaliza,mphamvu yogwiritsira ntchito tsiku ndi tsikundimtundu wa phukusiTikukuthandizani kupeza kapangidwe kotsika mtengo kwambiri:
● Mtundu wa Chinthu:
- Kwamadzi ndi concentrate, sankhani mitundu yokhala ndi enzyme hydrolysis, clarification, ndi evaporation.
- Kwamalo osungira vinyo, kuphatikizapo matanki ophikira ndi kuziziritsa kuzizira.
- Kwapuree/phala, yang'anani kwambiri pa kuphwanya, kuchotsa mbewu, ndi kuyeretsa bwino.
● Zosankha za Mphamvu:
- 500–1000 kg/h: Wopanga vinyo waung'ono kapena wopanga madzi a boutique
- Matani 2–5 pa ola limodzi: Fakitale ya madzi apakatikati kapena yosakaniza
- Matani 10–20/ola: Chomera cha zakumwa kapena madzi a m'mafakitale
● Mtundu wa Ma CD:
- Chikwama cholowa m'bokosi kapena thumba lopanda mabakiteriya (1L–220L)
- Kuphatikizika kwa botolo lagalasi kapena mzere wa botolo la PET
- Ng'oma ya IBC ya 1000L yotumizira kunja zinthu zosakaniza/zoyambira vinyo
Timapereka kapangidwe kathunthu ka kapangidwe kake, ma chart ogwiritsira ntchito, ndi chithandizo choyesera magulu ambiri. EasyReal imathandiza kuonetsetsa kuti kasitomala aliyense akugwiritsa ntchito njira yokwanira komanso yokwanira.
Kuyenda kwa Mphesa (Njira ya Madzi/Kuthira Mphesa):
Mphesa Zatsopano → Kutsuka → Kuchotsa & Kuphwanya → Kuchotsa Madzi → Chithandizo cha Enzymatic → Kufotokozera → Kutulutsa nthunzi (ngati pakufunika) → Kuziziritsa → Kupatula tartaric acid → Kuyeretsa → Kudzaza kwa Aseptic
Njira iliyonse imagwiritsa ntchito zida zosiyanasiyana zapakati. Timaonetsetsa kuti timatulutsa zipatso zambiri, timakhala ndi mitundu yambiri, komanso kuti fungo lake lisungike bwino m'njira zonse.
Chotsukira Mphesa Chowononga Mphesa
Chipangizochi chimalekanitsa tsinde ndikuphwanya zipatso pang'onopang'ono. Chipangizochi chimagwiritsa ntchito ng'oma yozungulira yokhala ndi mabowo ndi ma paddle osinthika. Chimasunga khungu lolimba ndipo chimapewa kusweka kwambiri kwa mbewu. Chipangizochi chimayenda mosalekeza ndipo chimagwirizana ndi magulu ang'onoang'ono ndi akuluakulu.
Poyerekeza ndi kusanja pamanja, makinawa amawongolera liwiro ndi ukhondo. Thupi lachitsulo chosapanga dzimbiri limalimbana ndi madzi a mphesa okhala ndi asidi ndipo limathandiza kuti kutsuka kukhale kosavuta. Ma mota othamanga osiyanasiyana amafanana ndi mitundu yosiyanasiyana ya mphesa. Amalumikizana mwachindunji ndi ma hopper olandirira ndi ma juice extractors.
Tanki ya Enzymatic Hydrolysis yokhala ndi Agitator
Thanki yotetezedwa iyi imawonjezera ma enzymes abwino kwambiri kuti iwononge pectin ndikuwonjezera kukolola kwa madzi. Choyambitsa kutentha chotsika chimasunga chisakanizocho mofanana. Kuwongolera kutentha komwe kumamangidwa mkati mwake kumasunga thankiyo pa 45–55°C kuti ma enzyme agwire ntchito bwino.
Mukhoza kusintha nthawi, kutentha, ndi kuzungulira kutengera mtundu wa mphesa. Zimathandiza kuti ntchito yokanikiza ikhale yogwira mtima komanso yomveka bwino. Mapampu oyezera ma enzyme amatsimikizira kuti zinthuzo zifika molondola. Thankiyo ili ndi mipira ya CIP yoyeretsera yokha.
Chosindikizira/Chotsukira Madzi cha mtundu wa lamba
Chosindikizira cha mphesa chimagwiritsa ntchito ma press rollers angapo ndi ma tensioned lambs. Chimakanikiza madzi ochokera ku mphesa popanda kuwononga mbewu. Lamba lalikulu limatsimikizira kuti mphesa zimayenda bwino komanso kuti ziume mofanana. Chimachotsa madzi ambiri aulere musanagwiritse ntchito kutentha kulikonse.
Poyerekeza ndi makina osindikizira okulungira, makina osindikizira a lamba amapereka kumveka bwino kwa madzi komanso kuchira mwachangu. Kapangidwe kake kotseguka kamalola kuyang'aniridwa mosavuta komanso kutsukidwa. Amasamalira mphesa zofiira ndi zoyera bwino kwambiri.
Chotsukira madzi cha mtundu wa screw chikupezeka mosavuta ngati chili ndi mphamvu zochepa.
Chotenthetsera Filimu Yogwera (cha Concentrate)
Chipangizochi chokhala ndi zotsatira zambiri chimasanduka nthunzi kuchokera ku madzi pogwiritsa ntchito vacuum. Kapangidwe ka filimu yogwayi kamagwiritsa ntchito mafilimu amadzimadzi opyapyala pa machubu osinthira kutentha. Izi zimasunga fungo ndi mtundu kukhalabe bwino panthawi ya Brix.
Dongosololi limagwira ntchito pa 65–75°C ndipo limafika pa 65°Brix concentrate. Limabwezeretsa fungo lofewa kuti lisakanizidwenso. Poyerekeza ndi mayunitsi opumira, limagwiritsa ntchito mphamvu zochepa ndipo limapereka mphamvu yabwino yowongolera. Mutha kusintha magawo a nthunzi ya madzi amitundu yosiyanasiyana.
Chotsukira Ma Tubular
Gwiritsani ntchito madzi otentha kwambiri kuti musinthe kutentha ndi chinthucho, kuti chifike pa mphamvu yoyeretsa.
Makina Odzaza Aseptic
Chodzaza chopanda ...
Imagwira ntchito yodzaza matumba m'bokosi, ng'oma, ndi matumba. Makasitomala amagwiritsa ntchito njira iyi m'malo opakira katundu kunja. Chida chonsecho chimayendetsedwa ndi PLC ndipo n'chosavuta kusamalira.
Mizere ya EasyReal imagwira ntchito zonse ziwirimphesa za patebulondimphesa za vinyo, yokhala ndi makulidwe osiyanasiyana a khungu, kukula kwa mbewu, ndi chiŵerengero cha madzi. Makinawa amasintha mphamvu yokanikiza, kutentha, ndi kayendedwe ka madzi kuti zigwirizane ndi mtundu uliwonse.
Mukhoza kusintha pakati pa:
● Mphesa Zofesedwa ndi Mbeu
● Mphesa Zofiira, Zakuda, Kapena Zoyera
● Zinthu zopangidwa ndi madzi poyerekeza ndi vinyo poyerekeza ndi puree
Makonda a destemmer amagwirizana ndi mphesa za Muscat kapena Concord. Chosindikizira cha madzi chimasintha kuthamanga kwa roller ndi liwiro la lamba. Kumveka bwino ndi njira za enzyme zimasiyana malinga ndi zosowa za kumveka bwino kwa chinthucho.
Mukhozanso kusintha mawonekedwe otulutsa. Mwachitsanzo, sinthani pakati pa madzi a NFC ndi concentrate, kapena pakati pa purée ndi phala lopanda mbewu. Zipangizo zosinthira zimakulolani kudutsa kapena kuyika njira zogwirira ntchito.
Kusinthasintha kumeneku kumathandiza kuchepetsa nthawi yopuma ndipo kumakupatsani mwayi woyankha ku zomwe makasitomala amafunikira nyengo iliyonse. Kuyambira mphesa mpaka botolo lomaliza, mumayang'anira chilichonse pogwiritsa ntchito njira zanzeru zodziyimira pawokha komanso njira zokonzera maphikidwe.
