Umugqa Wokucubungula Amagilebhisi
I-EasyReal Grape Processing Line inikeza isisombululo esishintshashintshayo kusukela ezithelweni ezingavuthiwe kuya koketshezi olulungele ishelufu noma ama-paste. Lokhu kufaka phakathi ukuwasha, ukuhlunga, ukususa nokuchoboza, ukukhipha ijusi, ukwelashwa nge-enzyme, ukucacisa, ukuhwamuka, ukupholisa, ukuhlukaniswa kwe-tartaric acid. ukubulala amagciwane, ukugcwalisa i-aseptic, njll. Ungakhiqiza ijusi le-NFC, ukugxila, isisekelo sewayini elibilisiwe, kanye ne-purée yamagilebhisi—ngamunye ngezindlela zokucubungula ezinikezelwe.
Sisebenzisa imishini yokucindezela amabhande/isikulufa kanye nemishini yokususa uketshezi ukuze kukhishwe futhi kucace kahle ujusi. Ama-vacuum evaporator asusa amanzi ekushiseni okuphansi, agcine iphunga nezakhamzimba. Amayunithi okugcwalisa i-pasteurization kanye ne-aseptic aqinisekisa ukuthi umkhiqizo uhlala isikhathi eside futhi uphephile.
Uhlelo luyi-modular futhi luyanwebeka. Ungaqala ngesitshalo sejusi esiyisisekelo bese kamuva ufaka amathangi okubilisa noma amayunithi okomisa. Yonke imishini ihambisana nezindinganiso ze-CE futhi yenziwe ngensimbi engagqwali ye-SUS304/316L. Sinikeza ububanzi obuhlukahlukene bomthamo, kusukela ku-500 kg/h ezitolo ezincane zewayini kuya ku-20,000 L/h kubakhiqizi abakhulu.
Uthola futhi nokulawula okuhlakaniphile kwe-PLC+HMI kokulungisa amaresiphi, ukuqapha ngesikhathi sangempela, kanye nokuhlanza okuzenzakalelayo. Lo mugqa unciphisa isikhathi sokungasebenzi, wandise isivuno, futhi uletha ikhwalithi yomkhiqizo eqhubekayo—iqembu ngeqembu.
Umugqa Wokucubungula Amagilebhisi we-EasyReal ukhonza kokubiliamagilebhisi emakethe entshafuthiizinhlobo zewayini, kanye nokuguquguquka kwezidingo zemboni yomhlaba wonke:
● Abakhiqizi bejusi neziphuzo: Khiqiza ijusi yamagilebhisi ecacile, ijusi le-pulpy, i-concentrate ukuze uyilungise kabusha, noma iziphuzo ezixubile ngesisekelo se-NFC.
● Izindawo Zokwenza Iwayini Nezindawo Zokuhluza: Sebenzisa umugqa wokuchoboza amagilebhisi, ukukhipha ujusi, kanye nokucacisa ukubilisa ngaphambi kokubilisa nokuguga.
● Izitshalo Zokudla Kwezingane Neziphuphu: Guqula amagilebhisi abe yi-puree engenambewu noma unamathisele ingxube ye-yogurt, isikhwama sokudla kwengane, noma ukugcwalisa i-bakery.
● Abahlinzeki beSiraphu Yamagilebhisi kanye ne-Concentrate: Khipha ijusi elicebile nge-Brix bese ulijiyisa ngokusebenzisa ukuhwamuka kwemiphumela eminingi. Ilungele ukuthunyelwa kwamanye amazwe nokuhlanganiswa.
● Izindlu Zokupakisha Ezithunyelwa Ngaphandle: Engeza inani ngokuwasha, ukuhlela, nokucindezela amagilebhisi abe yijusi eliphelele noma isisekelo sewayini kubathengi be-OEM.
Lo mugqa usekela izinhlobo zamagilebhisi abomvu, amhlophe, amnyama, kanye namagilebhisi e-muscat. Uphinde uphathe amagilebhisi etafuleni kanye namagilebhisi ewayini. Izinhlelo ze-EasyReal zisebenza eYurophu, eMpumalanga Ephakathi, e-Asia Ephakathi, naseNingizimu Melika. Ithimba lethu lisiza ukwenza ngokwezifiso umugqa ngamunye ngokusekelwe kuhlobo lwamagilebhisi, isimo sezulu, kanye nefomu lokupakisha.
Ukuze ukhethe umugqa ofanele, cabanga nge-umkhiqizo wokugcina,umthamo wokucubungula nsuku zonke, futhiuhlobo lokupakisha. Sikusiza ukuthola isakhiwo esingabizi kakhulu:
● Uhlobo Lomkhiqizo:
- Ngobaijusi kanye nokugxila, khetha amamodeli ane-enzyme hydrolysis, ukucaciswa, kanye nokuhwamuka.
- Ngobaisisekelo sewayini, faka amathangi okubilisa kanye nokuzinzisa ukubanda.
- Ngobai-purée/unamathisele, gxila ekuchobozeni, ekususeni imbewu, nasekucwengisiseni kahle.
● Izinketho Zomthamo:
- 500–1000 kg/h: I-Micro winery noma umkhiqizi wejusi ye-boutique
- Amathani angu-2–5/h: Ifektri yejusi eliphakathi noma yokugxila
- Amathani ayi-10–20/h: Isitshalo seziphuzo noma isiraphu sezimboni
● Ifomethi Yokupakisha:
- Isikhwama esisebhokisini noma isikhwama esingenamagciwane (1L–220L)
- Ukuhlanganiswa kwebhodlela lengilazi noma umugqa webhodlela le-PET
- Isigubhu se-IBC esingu-1000L sokuthumela ngaphandle isisekelo se-concentrate/sewayini
Sinikeza ukwakheka okuphelele kwesakhiwo, amashadi okusetshenziswa kwezinsizakusebenza, kanye nokusekelwa kokuhlolwa kweqembu lokuhlola. I-EasyReal isiza ukuqinisekisa ukuthi ikhasimende ngalinye litshala imali esixazululweni esinobukhulu obufanele nesilinganisekayo.
Ukugeleza Kokucubungula Amagilebhisi (Indlela Yejusi/Yokugxila):
Amagilebhisi Amasha → Ukuwasha → Ukuhlanzwa Nokuchotshozwa → Ukukhishwa kwejusi → Ukwelashwa Nge-Enzymatic → Ukucaciswa → Ukuhwamuka (uma kudingeka) → Ukuphola → Ukuhlukaniswa kwe-tartaric acid → Ukuhlanza → Ukugcwaliswa kwe-Aseptic
Indlela ngayinye isebenzisa imishini ehlukene eyinhloko. Siqinisekisa isivuno esikhulu, ukugcinwa kombala, kanye nokulondolozwa kwephunga kuyo yonke imifudlana.
I-Grape Destemmer-Crusher
Le yunithi ihlukanisa iziqu futhi iwachoboze kancane amajikijolo. Uhlelo lusebenzisa isigubhu esijikelezayo esinezimbobo kanye nama-paddle alungisekayo. Lugcina isikhumba siqinile futhi lugwema ukuphuka kwembewu ngokweqile. Le yunithi isebenza njalo futhi ifanela kokubili amaqoqo amancane namakhulu.
Uma kuqhathaniswa nokuhlunga ngesandla, lo mshini uthuthukisa isivinini kanye nokuhlanzeka. Umzimba wensimbi engagqwali umelana nejusi yamagilebhisi ene-asidi futhi uqinisekisa ukuthi kulula ukuwasha. Ama-motor esivinini ahlukahlukene afanelana nezinhlobo ezahlukene zamagilebhisi. Uxhuma ngqo kuma-hopper amukelayo kanye nama-extractor ejusi.
Ithangi le-Enzymatic Hydrolysis eline-Agitator
Leli thangi elivalekile lifaka ama-enzyme asezingeni lokudla ukuze liphule i-pectin futhi lithuthukise isivuno sejusi. I-agitator esheshayo igcina ingxube ifana. Ukulawula izinga lokushisa okwakhelwe ngaphakathi kugcina ithangi ku-45-55°C ukuze kube nesenzo esihle kakhulu sama-enzyme.
Ungalungisa isikhathi, izinga lokushisa, kanye nokujikeleza ngokusekelwe kuhlobo lwamagilebhisi. Kuthuthukisa ukusebenza kahle kokucindezela kanye nokucaca. Amaphampu okulinganisa ama-enzyme aqinisekisa ukulethwa okunembile. Ithangi lifaka amabhola e-CIP spray okuhlanza ngokuzenzakalela.
I-Belt Press/Screw type Juice Extractor
Umshini wokucindezela ibhande lamagilebhisi usebenzisa uchungechunge lwama-press roller namabhande acindezelwe. Ucindezela ujusi oluvela ku-grape mash ngaphandle kokulimaza imbewu. Ibhande elibanzi liqinisekisa ukuphuma okukhulu kanye nokucindezela okufanayo. Ususa iningi lejusi yamahhala ngaphambi kwanoma yikuphi ukwelashwa kokushisa.
Uma kuqhathaniswa nokucindezela ngezikulufo, umshini wokucindezela ibhande unikeza ukucaca okungcono kwejusi kanye namazinga aphezulu okubuyisa. Umklamo ovulekile uvumela ukuhlolwa nokuhlanzwa okulula. Uphatha amagilebhisi abomvu namhlophe ngokuphindaphinda okuhle kakhulu.
I-screw type juice extractor iyatholakala kakhulu uma inamandla amancane.
I-Evaporator Yefilimu Ewayo (ye-Concentrate)
Le yunithi enemiphumela eminingi ikhipha amanzi kusuka kujusi ngaphansi kwe-vacuum. Umklamo wefilimu ewayo usebenzisa amafilimu amancane oketshezi kumapayipi okushintshanisa ukushisa. Lokhu kugcina iphunga nombala kuphelele ngesikhathi sokwanda kwe-Brix.
Uhlelo lusebenza ku-65–75°C futhi lufinyelela ku-65°Brix concentrate. Lubuyisa iphunga elibandayo ukuze liphinde lihlanganiswe. Uma liqhathaniswa namayunithi efilimu ekhuphukayo, lisebenzisa amandla amancane futhi linikeza ukulawula okungcono. Ungalungisa izigaba zokuhwamuka kwezinhlobo ezahlukene zejusi.
Isibulali-magciwane seTubular
Sebenzisa amanzi ashisiwe kakhulu ukuze uqedele ukushintshanisa ukushisa nomkhiqizo, ukuze ufinyelele umphumela wokubulala amagciwane.
Umshini Wokugcwalisa Ongasasebenzi
Lesi sitsha sokugcwalisa esingenazintsholongwane sifaka ijusi yamagilebhisi, i-concentrate, noma isisekelo sewayini ezikhwameni ezingama-5L–220L. Sisebenzisa amakhanda okugcwalisa ahlanjululwe ngomusi, ukuvikelwa komoya ongcolile, kanye namaseli okulayisha ukuze kube nokunemba. Isitsha sokugcwalisa sigcina umoya-mpilo ungangeni futhi sigweme ukungcola.
Ifanelana nokugcwalisa isikhwama ebhokisini, isigubhu, kanye nesikhwama. Amakhasimende asebenzisa lolu hlelo ezindaweni zokupakisha ezithunyelwa kwamanye amazwe. Lonke iyunithi lilawulwa yi-PLC futhi kulula ukulinakekela.
Imigqa ye-EasyReal iphatha kokubiliamagilebhisi etafulenifuthiamagilebhisi ewayini, enobukhulu besikhumba obuhlukene, usayizi wembewu, kanye nesilinganiso sejusi. Imishini ilungisa amandla okucindezela, izinga lokushisa, kanye nokugeleza ukuze ivumelane nohlobo ngalunye.
Ungashintsha phakathi:
● Amagilebhisi ahlwanyelwe imbewu vs. angenambewu
● Amagilebhisi Abomvu, Amnyama, noma Amhlophe
● Imikhiqizo yejusi vs. iwayini vs. i-puree
Izilungiselelo ze-destemmer zivumelana namagilebhisi e-Muscat noma e-Concord. I-juice press ilungisa ingcindezi ye-roller kanye nesivinini sebhande. Izinqubo zokucacisa kanye nezinqubo ze-enzyme ziyahlukahluka ngokwezidingo zokucaca komkhiqizo.
Ungashintsha futhi amafomethi okukhipha. Isibonelo, shintsha phakathi kwejusi le-NFC kanye ne-concentrate, noma phakathi kwe-purée kanye ne-paste engenambewu. Imishini ye-Modular ikuvumela ukuthi udlule noma ufake izinyathelo zenqubo.
Lokhu kuguquguquka kusiza ukunciphisa isikhathi sokungasebenzi futhi kukuvumela ukuthi uphendule ekunikezelweni kwesizini noma isidingo samakhasimende. Kusukela kumagilebhisi kuya ebhodleleni lokugcina, ulawula i-variable ngayinye ngokuzenzakalelayo okuhlakaniphile kanye nokusetha kabusha kwamaresiphi.
