Kamfanin Shanghai EasyReal Machinery Co., Ltd. ya kammala shigarwa, aiwatarwa, da kuma karɓar masana'antar gwaji ta UHT/HTST a kamfanin INTERBOS, wani babban kamfanin samar da abubuwan sha a Vietnam.
Sabon layin gwaji ya bai wa INTERBOS dandamali mai sassauci don haɓakawa da tabbatar da nau'ikan kayayyakin kiwo iri-iri (madara, kirim, cuku da aka sarrafa, yogurt, da sauransu) da abubuwan sha. Yana tallafawa ƙirƙirar samfura, inganta tsari, da haɓaka su a ƙarƙashin yanayin da ke kusa da samar da masana'antu.
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Haɗin kai mara matsala
Layin gwaji mai sarrafa kansa wanda aka sarrafa shi gaba ɗaya ya wuce gwajin karɓar masana'anta (FAT) da gwajin karɓar wurin (SAT). Ya cika dukkan mahimman alamun aiki don sarrafa zafi, daidaitawa, da cika aseptic, kuma an haɗa shi cikin ayyukan samar da wutar lantarki da bincike da ci gaba tare da ƙarancin canje-canje a cikin tsari. -
Tabbatar da Aikace-aikace da yawa
An yi amfani da wannan shukar cikin nasara wajen gwajin HTST pasteurization da kuma gwajin sterilization na UHT kai tsaye akan nau'ikan samfura da yawa, ciki har da madara, kirim, kayayyakin tushen cuku, da samfuran yogurt. -
Gajerun hanyoyin bincike da ci gaba
Ta hanyar gudanar da gwaje-gwajen gwaji na cikin gida, INTERBOS yanzu za ta iya gwada girke-girke, daidaita sigogi, da kuma kimanta marufi a ƙaramin sikelin. Ana sa ran wannan zai rage lokacin da ake buƙata na bincike da ci gaba da kuma tsara sabbin kayayyaki da kashi 60%, da kuma hanzarta gabatar da sabbin kayayyaki a kasuwa.
An ƙera shi ne ga masana'antun abubuwan sha, cibiyoyin bincike, da masu samar da sinadarai, kamfanin EasyReal na gwaji na UHT/HTST ya rufe cikakken hanya daga ra'ayin dakin gwaje-gwaje zuwa tantance girman samarwa.
1. Abubuwan Sha Masu Gina Jiki da Tsire-tsire
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Inganta daidaiton haɗin kai (yawanci 180-250 bar) da kwanciyar hankali na zafi (UHT 137-145°C na tsawon daƙiƙa 2-4).
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Tallafi don nazarin hulɗar furotin-polyphenol da tsarin daidaita tsarin.
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Manufofin yau da kullun:
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Danko 20–80 mPa·s a 50 s⁻¹
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Babu rabuwar lokaci da ake gani bayan kwana 30 a zafin da bai wuce 25°C ba
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2. Ruwan 'ya'yan itace da abubuwan sha na NFC
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Tabbatar da maganin enzymatic, rage bushewar fata, daidaita ɓangaren litattafan almara, da hanyoyin sarrafa zafi/aseptic.
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Manufofin yau da kullun:
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Ma'aunin kirim mai ƙasa da kashi 10% bayan kwana 30
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Babu laka mai tauri
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pH kewayon 3.0-4.2, ya danganta da girke-girke
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3. Shayin RTD da Abubuwan Sha Masu Aiki
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Gwaje-gwaje don bayyanannen cire shayi, ƙarancin sukari ko rashin sukari, da kuma ƙara sinadaran aiki.
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Maganin iskar oxygen da aka narkar tare da rage iskar oxygen a cikin layi (ƙasa zuwa ≤0.5 mg/L).
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Manufofin yau da kullun:
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Riƙe ƙamshi ≥85%
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Bambancin launi ΔE <1.5 a cikin kwanaki 90 (yanayin gaggawa ko na gaske)
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Biyan ƙa'idodin aminci na ƙwayoyin cuta da tsawon lokacin shiryawa
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| Module | Muhimman Bayanan Fasaha |
|---|---|
| Na'urar Zafin Jiki Mai Sauƙi | Yanayin pasteurization/HTST/UHT mai sauyawa; na'urar musayar zafi ta bututun kai tsaye da kuma allurar tururi kai tsaye (DSI); kayan aiki da aka tabbatar da inganci da bututun riƙewa. |
| Injin kashe injin | Yana aiki a kimanin 100–200 mbar; firikwensin O₂ a layi; yana rage iskar oxygen da aka narkar zuwa ≤0.5 mg/L don inganta dandano da kwanciyar hankali. |
| Homogenizer Mai Mataki Biyu | Matsi mai daidaitawa daga sandar 50-600; yana sarrafa rarrabawar girman digo don inganta emulsion da kwanciyar hankali na furotin. |
| Kabad Ciko na Aseptic | Tacewar HEPA ta ISO Class 5 a yankin cikewa; rufewa ta atomatik; mai daidaitawa ga tsarin PET, gilashi, da zaɓaɓɓun kwali. |
| Sarrafa PLC & Rajistar Bayanai | Kamfanin Siemens PLC; yana adana yanayin zafi, matsin lamba, da kwarara; yana fitar da rahotanni don tallafawa takaddun QA, bin ƙa'idodin GMP, da nazarin haɓaka haɓaka. |
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Rage Hadari Kafin Zuba Jari
Ana iya gwada girke-girke, yanayin tsari, da tsarin marufi a ma'aunin gwaji kafin a yi amfani da cikakken tsarin kashe kuɗi. -
Ingantaccen Daidaito a Girman Girma
Tsarin injiniyanci da bayanan da aka yi rikodin (gami da lokacin zama, kimanta darajar F, da takamaiman shigarwar makamashi) suna taimakawa wajen canja wurin sigogin gwaji masu nasara zuwa layukan UHT/HTST na masana'antu. -
Tallafin Bayan-Sayarwa da Tallafin Duniya
Bayan aikin da aka yi a wurin da kuma horar da masu aiki, EasyReal ta ci gaba da samar da tallafin bincike da injiniya daga nesa ta hanyar hanyar sadarwarta, tana taimaka wa abokan ciniki su ci gaba da aiki cikin kwanciyar hankali na dogon lokaci.
A cewar Daraktan R&D a INTERBOS, tsarin gwaji na EasyReal ya inganta ƙwarewarsu ta gwada sabbin samfura sosai:
"Matukin jirgin saman UHT/HTST yana ba wa ƙungiyarmu hanya mai haske da za a iya maimaitawa don canzawa daga gwaje-gwajen dakin gwaje-gwaje zuwa samarwa. Za mu iya tantance dabarun, gwada marufi, da kuma tabbatar da daidaiton tsari a cikin gida, wanda ke rage lokaci zuwa kasuwa kuma yana tallafawa ci gabanmu a kasuwar abubuwan sha ta Vietnam."
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Shanghai EasyReal kamfani ne mai fasaha na ƙasa wanda ke mai da hankali kan tsarin sarrafa sikelin gwaji da na gwaji na masana'antar abinci da abin sha.
Masana'antar gwajin UHT/HTST, gami da zaɓuɓɓukan DSI, an ba su takardar shaidar ISO 9001 kuma an san su da ingantaccen iko da ƙira mai ƙarfi. EasyReal tana hidimar abokan ciniki a ƙasashe sama da 30, tana tallafawa haɓaka sabbin samfura, haɓaka layi, da horo.
Ƙara koyo game da shuke-shuken EasyReal pilot UHT/HTST: https://www.easireal.com/uht-pilot-plant-product/
Don tattaunawa kan fasaha, ayyukan haɗin gwiwa na ci gaba, ko kuma shirin masana'antar gwaji:
• +86 157 1164 2028
• [email protected]
• www.easireal.com
• Tuntuɓa: Jet Ma, Daraktan Talla ta Duniya
Lokacin Saƙo: Nuwamba-21-2025
