Kampani ya Shanghai EasyReal Machinery Co., Ltd. yamaliza kukhazikitsa, kuyambitsa, ndi kuvomereza fakitale yoyeserera ya UHT/HTST ku INTERNATIONAL FOOD AND BEVERAGE JOINT STOCK COMPANY (INTERBOS), kampani yotsogola yopanga zakumwa ku Vietnam.
Mzere watsopano woyesera umapatsa INTERBOS njira yosinthika yopangira ndikutsimikizira mitundu yosiyanasiyana ya mkaka (mkaka, kirimu, tchizi chokonzedwa, yogurt, ndi zina zotero) ndi zakumwa. Imathandizira kupanga zinthu, kukonza njira, komanso kukulitsa zinthu m'mikhalidwe yomwe ili pafupi ndi kupanga mafakitale.
-
Kuphatikiza Kopanda Msoko
Mzere woyeserera wokha wokha unadutsa mayeso onse awiri ovomereza ku fakitale (FAT) ndi mayeso ovomereza ku malo (SAT). Unakwaniritsa zizindikiro zonse zofunika pakukonza kutentha, kusinthasintha kwa kutentha, ndi kudzaza kwa aseptic, ndipo unaphatikizidwa mu ntchito zomwe zilipo kale komanso njira zofufuzira ndi chitukuko popanda kusintha kwakukulu kwa kapangidwe kake. -
Kutsimikizira kwa Mapulogalamu Ambiri
Chomerachi chagwiritsidwa ntchito bwino poyesa HTST pasteurization ndi UHT sterilization yosadziwika bwino pamitundu yosiyanasiyana yazinthu, kuphatikizapo mkaka, kirimu, zinthu zochokera ku tchizi, ndi mitundu ina ya yogurt. -
Maulendo Afupi a R&D
Mwa kuchita mayeso oyesera mkati mwa kampani, INTERBOS tsopano ikhoza kuyesa maphikidwe, kusintha magawo, ndikuwunika ma phukusi pang'ono. Izi zikuyembekezeka kuchepetsa nthawi yopezera kafukufuku ndi chitukuko ndi 60% ndikufulumizitsa kuyambitsa zinthu zatsopano pamsika.
Chopangidwa kuti chigwiritsidwe ntchito ndi opanga zakumwa, mabungwe ofufuza, ndi ogulitsa zosakaniza, chomera choyesera cha EasyReal cha UHT/HTST chimaphimba njira yonse kuyambira pa lingaliro la labu mpaka kutsimikizika kwa kupanga.
1. Zakumwa za mkaka ndi mapuloteni ochokera ku zomera
-
Kukonza bwino kwa homogenization (nthawi zambiri 180–250 bar) ndi kukhazikika kwa kutentha (UHT 137–145°C kwa masekondi 2–4).
-
Chithandizo chophunzirira momwe mapuloteni ndi ma polyphenol amagwirira ntchito komanso machitidwe okhazikika.
-
Zolinga zachizolowezi:
-
Kukhuthala 20–80 mPa·s pa 50 s⁻¹
-
Palibe kusiyana kwa gawo komwe kumawonekera pakatha masiku 30 pa kutentha kwa 25°C
-
2. Madzi ndi Zakumwa za NFC
-
Kutsimikizira chithandizo cha enzymatic, deaeration, kukhazikika kwa zamkati, ndi njira zoyeretsera zotentha/aseptic.
-
Zolinga zachizolowezi:
-
Chizindikiro cha kirimu <10% patatha masiku 30
-
Palibe dothi lolimba
-
pH ili pakati pa 3.0–4.2, kutengera njira yophikira
-
3. Tiyi wa RTD ndi Zakumwa Zogwira Ntchito
-
Mayeso okhudza kumveka bwino kwa kuchotsa tiyi, kupanga shuga wochepa kapena wopanda shuga, komanso kuwonjezera zinthu zothandiza.
-
Kulamulira mpweya wosungunuka ndi kutsika kwa mpweya (mpaka ≤0.5 mg/L).
-
Zolinga zachizolowezi:
-
Kusunga fungo labwino ≥85%
-
Kusiyana kwa mitundu ΔE <1.5 pa masiku 90 (momwe zimachitikira mofulumira kapena nthawi yeniyeni)
-
Kutsatira malamulo a chitetezo cha tizilombo toyambitsa matenda komanso nthawi yosungira zinthu zofunika pa nthawi yake
-
| Gawo | Mfundo Zaukadaulo |
|---|---|
| Chigawo Chosinthasintha cha Kutentha | Kusinthana kwa pasteurization/HTST/UHT modes; indirect tubular heat exchanger ndi optional direct steam injection (DSI); zida zovomerezeka ndi machubu ogwirira. |
| Chotsukira mpweya chotsukira mpweya | Imagwira ntchito pa 100–200 mbar; inline O₂ sensor; imachepetsa mpweya wosungunuka kufika pa ≤0.5 mg/L kuti kukoma ndi kukhazikika zikhale bwino. |
| Homogenizer ya magawo awiri | Kupanikizika kosinthika kuchokera pa 50–600 bar; kumawongolera kufalikira kwa madontho kuti akonze kukhazikika kwa emulsion ndi mapuloteni. |
| Kabati Yodzaza ndi Aseptic | Kusefa kwa HEPA kwa ISO Class 5 m'dera lodzaza; kuphimba kokha; kusinthika ku PET, galasi, ndi mitundu yosankhidwa ya makatoni. |
| Kuwongolera ndi Kulemba Deta kwa PLC | PLC yochokera ku Siemens; imalemba kutentha, kuthamanga, ndi kuyenda; malipoti otumiza kunja kuti athandizire zolemba za QA, kutsatira GMP, ndi maphunziro owonjezera. |
-
-
Kuchepetsa Chiwopsezo Musanayambe Kuyika Ndalama
Maphikidwe, momwe zinthu zimagwiritsidwira ntchito, ndi mawonekedwe a ma phukusi zitha kuyesedwa ndikugogomezeredwa pamlingo woyeserera musanagwiritse ntchito ndalama zonse zogulira. -
Kulondola Kwabwino Kokulitsa
Ma model a uinjiniya ndi deta yolembedwa (kuphatikiza nthawi yomwe mumakhala, kuyerekezera kwa F-value, ndi mphamvu zinazake) zimathandiza kusamutsa magawo oyeserera opambana ku mizere ya UHT/HTST ya mafakitale. -
Kugulitsa Pambuyo pa Kugulitsa ndi Kuthandizira Padziko Lonse
Pambuyo pophunzitsidwa ntchito ndi opareshoni pamalopo, EasyReal ikupitiliza kupereka chithandizo cha matenda akutali komanso uinjiniya kudzera mu netiweki yake yothandiza, kuthandiza makasitomala kukhalabe ndi magwiridwe antchito okhazikika kwa nthawi yayitali.
Malinga ndi Mtsogoleri wa Kafukufuku ndi Chitukuko ku INTERBOS, njira yoyesera ya EasyReal yakweza kwambiri luso lawo loyesa zinthu zatsopano:
"Fakitale yoyesera ya UHT/HTST imapatsa gulu lathu njira yomveka bwino komanso yobwerezabwereza yosinthira kuchoka pa mayeso a labu kupita ku kupanga. Titha kuwona mafomula, kuyesa ma phukusi, ndikutsimikizira kukhazikika kwa njira mkati, zomwe zimafupikitsa nthawi yogulitsira ndikuthandiza kukula kwathu pamsika wa zakumwa zaku Vietnam."
-
Shanghai EasyReal ndi kampani ya National High-Tech yomwe imayang'ana kwambiri pa njira zopangira zinthu zoyesera komanso zoyesera zamakampani opanga chakudya ndi zakumwa.
Mafakitale ake oyeserera a UHT/HTST, kuphatikizapo ma module a DSI osankhidwa, ali ndi satifiketi ya ISO 9001 ndipo amadziwika ndi kuwongolera kolondola komanso kapangidwe kolimba. EasyReal imatumikira makasitomala m'maiko opitilira 30, kuthandizira kupanga zinthu zatsopano, kukweza mizere, ndi kuphunzitsa.
Dziwani zambiri za zomera zoyendera za EasyReal UHT/HTST: https://www.easireal.com/uht-pilot-plant-product/
Pa zokambirana zaukadaulo, mapulojekiti ogwirizana, kapena kukonzekera zomera zoyeserera:
• +86 157 1164 2028
• [email protected]
• www.easireal.com
• Lumikizanani ndi: Jet Ma, Mtsogoleri wa Zamalonda Padziko Lonse
Nthawi yotumizira: Novembala-21-2025