Shanghai EasyReal Machinery Co., Ltd. yapedza kuisa, kutanga, uye kugamuchira fekitori yeUHT/HTST yekutanga kuINTERNATIONAL FOOD AND BEVERAGE JOINT STOCK COMPANY (INTERBOS), kambani inotungamira mukugadzira zvinwiwa muVietnam.
Mutsetse mutsva wekuyedza unopa INTERBOS puratifomu inochinjika yekugadzira nekusimbisa mhando dzakasiyana dzezvigadzirwa zvemukaka (mukaka, kirimu, chizi chakagadziriswa, yogati, nezvimwewo) nezvinwiwa. Inotsigira kugadzirwa kwechigadzirwa, kugadzirisa mashandiro, uye kuwedzera kwehuwandu hwezvigadzirwa mumamiriro ezvinhu ari pedyo nekugadzirwa kwemaindasitiri.
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Kubatanidzwa Kwakatsetseka
Mutsetse wekutyaira wakazvigadzira wega wakapasa bvunzo yekugamuchirwa kwefekitori (FAT) uye bvunzo yekugamuchirwa kwenzvimbo (SAT). Wakazadzisa zvese zviratidzo zvakakosha zvekushanda kwekupisa, homogenization, uye aseptic filling, uye wakabatanidzwa mumabasa aripo uye R&D workflow pasina shanduko shoma pakurongeka. -
Kusimbiswa kweMapurogiramu Akawanda
Chirimwa ichi chakashandiswa zvinobudirira pakuyedza HTST pasteurization uye sterilization yeUHT isina kunanga pamhando dzakasiyana dzezvigadzirwa, zvinosanganisira mukaka, kirimu, zvigadzirwa zvechizi, uye prototypes yeyogati. -
Kutenderera KwemaR&D Mapfupi
Nekuita bvunzo dzemumba, INTERBOS ikozvino inogona kuyedza mabikirwo, kugadzirisa ma parameter, uye kuongorora kurongedza padiki. Izvi zvinotarisirwa kuderedza nguva yekutungamira muR&D kusvika ku60% uye kukurumidzisa kuunzwa kwezvigadzirwa zvitsva pamusika.
Yakagadzirirwa vagadziri vezvinwiwa, masangano ekutsvagisa, uye vatengesi vezvinhu zvinoshandiswa, fekitari yeEasyReal yeUHT/HTST inovhara nzira yakazara kubva pakufunga kwerabhoritari kusvika pakusimbiswa kwehukuru hwekugadzirwa.
1. Zvinwiwa zveMapuroteni zveMukaka neZvirimwa
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Kugadzirisa homogenization (kazhinji 180–250 bar) uye kugadzikana kwekupisa (UHT 137–145°C kwemasekonzi 2–4).
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Rutsigiro rwekudzidza kudyidzana kwemapuroteni nemapolyphenol uye masisitimu ekugadzirisa.
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Zvinangwa zvakajairika:
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Kusviba 20–80 mPa·s pa 50 s⁻¹
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Hapana kupatsanurwa kunooneka kwechikamu mushure memazuva makumi matatu pa25°C
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2. Zvinwiwa zveJuice neNFC
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Kusimbiswa kwekurapwa kweenzymes, deaeration, pulp stabilization, uye nzira dzekugadzirisa hot-fill/aseptic.
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Zvinangwa zvakajairika:
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Chiyero chekuyeresa <10% mushure memazuva makumi matatu
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Hapana dongo rakaomarara
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pH iri pakati pe3.0–4.2, zvichienderana neresipi
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3. Tii yeRTD nezvinwiwa zvinoshanda
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Kuedza kujekesa kuburitswa kwetii, mafomura eshuga shoma kana kuti asina shuga, uye kuwedzera zvinhu zvinoshanda.
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Kudzora okisijeni yakanyungudutswa nekudzikira kwemhepo (kusvika ≤0.5 mg/L).
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Zvinangwa zvakajairika:
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Kuchengeta kunhuhwirira ≥85%
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Musiyano weruvara ΔE <1.5 mumazuva makumi mapfumbamwe (mamiriro akakurumidza kana kuti chaiwo)
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Kutevedzera zvinodiwa zvekuchengetedzwa kwezvipenyu zvehutachiona uye nguva yazvino yekushanda
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| Module | Zvinonyanya Kukosha zveUnyanzvi |
|---|---|
| Chigadziko Chekupisa Chinochinjika | Nzira dzekugadzirisa pasteurization dzinochinjika/HTST/UHT; indirect tubular heat exchanger uye optional direct steam injection (DSI); zvishandiso zvakabvumidzwa uye machubhu ekubata. |
| Muchina wekubvisa vharuvhu | Inoshanda pa100–200 mbar; inline O₂ sensor; inoderedza okisijeni yakanyungudutswa kusvika ≤0.5 mg/L kuti inakidze kunaka uye kugadzikana. |
| Homogenizer yematanho maviri | Kumanikidzwa kunogadziriswa kubva pa50–600 bar; kunodzora kupararira kwehukuru hwemadonhwe kuti kuwedzere kugadzikana kwe emulsion uye mapuroteni. |
| Kabhineti yekuzadza isina utachiona | ISO Kirasi 5 HEPA kusefa munzvimbo yekuzadza; kuvharwa otomatiki; inochinjika kuPET, girazi, uye mafomati emakatoni akasarudzwa. |
| Kudzora PLC & Kunyora Data | PLC iri muSiemens; inorekodha tembiricha, kumanikidzwa, uye kuyerera; mishumo yekutengeswa kwezvinhu kunze kwenyika inotsigira magwaro eQA, kutevedzera GMP, uye zvidzidzo zvekukwidziridza. |
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Kuderedza Njodzi Usati Wadyara Mari
Mabikirwo, mamiriro ekugadzira, uye mafomati ekurongedza zvinogona kuyedzwa uye kusimbiswa padanho rekutanga vasati vazvipira kushandisa mari yakawanda. -
Kururama Kwakanaka Kwekuwedzera
Mamodheru einjiniya nedata rakanyorwa (kusanganisira nguva yekugara, fungidziro yeF-value, uye simba rakati wandei) zvinobatsira kutamisa maparamita ekuedza anobudirira kuenda kumitsara yeUHT/HTST yeindasitiri. -
Mushure meKutengesa uye Rutsigiro Rwepasi Pose
Mushure mekupihwa basa rekushanda panzvimbo iyi uye kudzidziswa kwevashandisi, EasyReal inoramba ichipa rutsigiro rwekuongorora zviri kure uye rutsigiro rweinjiniya kuburikidza netiweki yayo yebasa, ichibatsira vatengi kuchengetedza mashandiro akasimba kwenguva refu.
Sekureva kweMutungamiriri weR&D kuINTERBOS, sisitimu yekuedza yeEasyReal yakavandudza zvakanyanya kugona kwayo kuyedza zvigadzirwa zvitsva:
"Chigadzirwa chekutanga cheUHT/HTST chinopa timu yedu nzira yakajeka uye inodzokororwa yekuchinja kubva pakuedza kwerabhoritari kuenda kukugadzira. Tinogona kuongorora mafomura, kuyedza kurongedza, uye kusimbisa kugadzikana kwemaitiro mukati, izvo zvinopfupisa nguva yekutenga uye zvinotsigira kukura kwedu mumusika wezvinwiwa zveVietnam."
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Shanghai EasyReal ikambani yeNational High-Tech inotarisa pakugadzira masisitimu ekurabhoritari uye ekuongorora masisitimu eindasitiri yechikafu nezvinwiwa.
Mafekitori ayo eUHT/HTST ekutanga, kusanganisira mamodule eDSI anosarudzwa, ane ISO 9001–ane chitupa uye anozivikanwa nekudzora kwakaringana uye dhizaini yakasimba. EasyReal inoshandira vatengi munyika dzinopfuura makumi matatu, ichitsigira kugadzirwa kwezvigadzirwa zvitsva, kuvandudzwa kwemitsara, uye kudzidziswa.
Dzidza zvakawanda nezveEasyReal pilot UHT/HTST plants: https://www.easireal.com/uht-pilot-plant-product/
Pakukurukurirana kwehunyanzvi, mapurojekiti ekuvandudza pamwe chete, kana kuronga kwefekitori yekuedza:
• +86 157 1164 2028
• [email protected]
• www.easireal.com
• Bata: Jet Ma, Mutungamiriri weKushambadzira Pasirose
Nguva yekutumira: Mbudzi-21-2025
