IBulgaria — 2021— I-Shanghai EasyReal Machinery Co., Ltd. (EasyReal) inikezeIsitshalo seLab UHT/HTSTngobaI-CODAP / Usuku LwamieBulgaria. Lolu hlelo lokuhlola lwenzelweizivivinyo zomkhiqizo wobisi, ukuhlolwa kweziphuzo ezisekelwe ezitshalweni, izivivinyo zokudla okuketshezi, kanye nokuthuthukiswa kwefomula.
Lesi sitshalo sisiza ikhasimende ukuthi lifundeInqubo ye-UHT, qhathanisa izilungiselelo zenqubo ezahlukene, bese ulungiselela imikhiqizo yokukhiqizwa okukhulu. Ifanele umsebenzi wocwaningo kuUbisi lwe-UHT, ubisi olunamafutha amancane, iziphuzo zobisi ezinongiwe, iziphuzo zobisi, kanye neminye imikhiqizo eminingi yokudla okuwuketshezi. Kungaphinde kusekele umsebenzi wokuthuthukiswa kweziphuzo ezisekelwe ezitshalweni ezidinga ukulawulwa ngokucophelela kokuthungwa, ukuzinza, kanyeisikhathi sokuphelelwa yisikhathi.
Lokhu akuyona umugqa wokukhiqiza ngobuningi. Kuwuhlelo lokuhlola nolwelebhu olwakhelwe izivivinyo ezincane, ukwenza ngcono umkhiqizo, kanye nokuqinisekiswa kwenqubo.
• Ikhasimende:I-CODAP / Usuku Lwami
• Izwe:IBulgaria
• Unyaka wephrojekthi:2021
• Uhlobo lwephrojekthi:Isitshalo seLab UHT/HTST
• Ukusetshenziswa okuyinhloko:Ucwaningo nokuthuthukiswa kweziphuzo zobisi nezitshalo, ukuhlolwa kokuhlola, kanye nokuthuthukiswa kokwakheka
• Amamojula ayinhloko:I-Pilot Tubular Sterilizer, i-Inline Homogenizer, iKhabhinethi Yokugcwalisa I-Aseptic, kanye Nezinsiza
Lesi sitshalo sokuhlola sivumela ikhasimende ukuthi lihlole ukuziphatha komkhiqizo ngesikhathiukwelashwa kwe-uht, hlola ukusebenza kokugcwalisa, bese ufunda ukuthi amafomula ahlukene asabela kanjani ekubulaweni nasekubulaweni.
Inhloso eyinhloko yalesi Sitsha Se-Lab UHT/HTST ukusiza ikhasimende ukuthi liqhube izivivinyo zomkhiqizo olawulwayo ngaphambi kokukhiqizwa okugcwele kwezimboni.
Ingasetshenziswa uku:
• hlola amafomula amasha obisi kanye neziphuzo ezisekelwe ezitshalweni
• qhathanisa izilungiselelo ezahlukene zokwelapha ze-uht
• funda ukuzinza komkhiqizo ngemva kokupakishwa okungenamagciwane
• hlola ukuthi ukushisa kuthinta kanjani ukunambitheka, umbala, ukuzinza kwamaprotheni, kanye nokuthungwa
• ukusekela ukwanda kusukela ekuhlolweni kwelebhu kuya ekukhiqizweni kwezentengiselwano
Emikhiqizweni eminingi, ikakhulukazi iziphuzo zobisi neziphuzo zamaprotheni, ukucubungula amazinga okushisa aphezulu kakhulu kumele kuhlolwe ngokucophelela. Ushintsho oluncane ekushiseni, isikhathi sokubamba, noma iphuzu lokuhlangana kungathinta ikhwalithi yomkhiqizo kanye nokuphila kokugcina kweshelufu.
I-Pilot Tubular Sterilizer
Lesi sitshalo sihlonyiswe nge-Pilot Tubular Sterilizer. Lesi sigaba siyisisekelo senqubo ye-uht kanye nomsebenzi wokuhlola i-HTST.
Isihlanzisi senzelwe ukufudumeza umkhiqizo ngokushesha kuze kufike ekushiseni okuqondiwe, siwubambe isikhathi esilawulwayo, bese siwuyisa esigabeni esilandelayo. Lolu hlobo lokucubungula amazinga okushisa aphezulu kakhulu lubaluleke kakhulu emikhiqizweni efana nobisi lwe-uht, ubisi olunamafutha amancane, iziphuzo ezikhilimu, kanye neziphuzo ezisekelwe ezitshalweni.
Uhlelo luhlanganisa izingxenye ezahlukene zokubamba amaprotheni ezinezikhathi ezahlukene zokubamba. Lokhu kusiza ikhasimende ukuthi lifunde ukuthi amaprotheni azwela kanjani aziphatha ngesikhathi sokuhlanza amagciwane. Kuwusizo kakhulu uma umkhiqizo uqukethe amaprotheni obisi, amaprotheni emifino, noma ezinye izithako ezingase zisabela ekushiseni.
Uhlelo Lokushintsha Ukushisa
Lo mugqa uhlanganisa nesigaba esibalulekile sokushintshanisa ukushisa ngaphakathi kohlelo lokubulala amagciwane lokuhlola. I-heat exchanger isetshenziselwa ukudlulisa amandla okushisa ngendlela elawulwayo ngesikhathi sokushisa nokupholisa.
Ezivivinyweni zokuhlola, ukusebenza kwe-heat exchanger kubalulekile ngoba kuthinta:
• ukuthi umkhiqizo ushiswa ngokushesha kangakanani
• ukuthi inqubo ihlala izinzile kangakanani
• ukuthi ikhwalithi yomkhiqizo ivikelwe kahle kangakanani
• ukuthi imiphumela yokuhlolwa ingaphindeka kanjani
Lesi esinye sezizathu ezenza lesi sitshalo sifanelekele umsebenzi we-R&D obalulekile kunokukhiqiza amasampula nje kuphela.
Isigaba Samanzi Ashisayo
Lesi sitshalo sisebenzisa umqondo wokushisa osekelwe emanzini ashisayo ukusekela ukulawulwa kokushisa okuzinzile kule nqubo. I-loop yamanzi ashisayo isiza ukugcina ukushisa kufana kakhulu futhi kulula ukukuphatha ngesikhathi sokuhlolwa komkhiqizo.
Ezivivinyweni eziningi zokudla okuwuketshezi, ukugeleza kwamanzi ashisayo okuzinzile kunikeza ukulawula okungcono ezimweni zenqubo. Lokho kuyasiza lapho ikhasimende lifuna ukuqhathanisa ukuziphatha komkhiqizo ngaphansi kwezilungiselelo ezahlukene zokubulala inzalo.
I-Homogenizer Esemgqeni
Uhlelo luhlanganisa i-Inline Homogenizer. Lungasetshenziswa kokubili:
• ukuhlanganiswa kwe-inline okuphezulu
• ukuhlanganiswa kwe-inline okungekuhle
Lokhu kunikeza ikhasimende ukuguquguquka okwengeziwe ngesikhathi sokuhlolwa. Eminye imikhiqizo idinga ukuhlanganiswa ngaphambi kokubulala amagciwane. Eminye imikhiqizo ingase isebenze kangcono ngokuhlanganiswa endaweni engaphansi kokungcola.
Lokhu kuwusizo kakhulu eziphuzweni zobisi, iziphuzo zamaprotheni, imikhiqizo ekhilimu, kanye nama-emulsion asekelwe ezitshalweni, lapho usayizi wezinhlayiya kanye nokuhlakazeka kuthinta kakhulu ukuthungwa kanye nokuqina kwesikhathi eside.
IKhabhinethi Yokugcwalisa Engasasebenzi
Lesi sitshalo siphinde sibe nekhabhinethi yokugcwalisa i-Aseptic. Lokhu kusetshenziselwa ukugcwalisa okuncane ngemva kokubulala amagciwane. Kusekela ukucubungula i-aseptic futhi kuvumela ikhasimende ukuthi lihlole ukusebenza komkhiqizo ngemva kokugcwalisa.
Le module ibalulekile ngoba ukuthuthukiswa komkhiqizo akupheli ngemva kokushisa. Ikhasimende lidinga futhi ukuhlola:
• ukuziphatha kokugcwalisa
• ukuhambisana kwephakheji
• ukubukeka komkhiqizo ngemva kokugcina
• ukuphepha kwamagciwane
• isikhathi sokugcina seshelufu
Ikhabhinethi isekela izivivinyo zokupakisha ezingasebenzi kahle, ezidingekayo emikhiqizweni ehlose ukuqina isikhathi eside eshalofini.
Uhlelo Lokusebenza
Lesi sitshalo sihlonyiswe nezingxenye zokusekela ezidingekayo. Lokhu kusiza lonke uhlelo ukuthi lusebenze ngendlela ephephile, ezinzile, futhi ephindaphindwayo ngesikhathi sokuhlolwa kokuhlola.
Lesi Sitsha Se-Lab UHT/HTST singasekela izigaba eziningi zemikhiqizo.
Izicelo Zobisi
Ngocwaningo nokuthuthukiswa kobisi, uhlelo lungasetshenziswa ku:
• ubisi lwe-uht
• ubisi olunamafutha amancane
• ubisi olunongiwe
• iziphuzo zobisi
• iziphuzo zamaphrotheni
• iziphuzo ezenziwe ngokhilimu
• izivivinyo zesisekelo ezivutshiwe ngaphambi kokucutshungulwa kamuva
Lesi sitshalo sisiza amakhasimende ukuthi afunde ukuthi le mikhiqizo isabela kanjani ekwelashweni kwe-uht, ukuhlanganiswa kwe-homogenization, kanye nokucutshungulwa kwe-aseptic.
Ukusetshenziswa Kweziphuzo Ezisekelwe Ezitshalweni
Lesi sitshalo singasetshenziswa futhi ku:
• iziphuzo ze-oat
• iziphuzo zesoya
• iziphuzo zamantongomane
• iziphuzo ezixubile zamaprotheni ezitshalo
• ezinye iziphuzo ezisekelwe ezitshalweni
Kule mikhiqizo, uhlelo luwusizo ngoba lusekela izivivinyo zefomula, ukuhlolwa kwe-emulsion, ukuhlolwa kokuqina, kanye nezifundo zokupakishwa kwe-aseptic.
Uhlelo lwe-UHT/HTST olusebenzayo lunikeza ikhasimende ibhuloho elisebenzayo phakathi komsebenzi webhubhu kanye nokukhiqizwa kwezimboni.
Esikhundleni sokuya ngqo emugqeni omkhulu wezohwebo, ikhasimende lingahlola kuqala:
• indlela ifomula eziphatha ngayo enqubweni yangempela ye-uht
• ukuthi umkhiqizo uhlala uzinzile yini ngemva kokucutshungulwa kokushisa okuphezulu kakhulu
• ukuthi ukunambitheka, umbala, kanye nokuthungwa kuhlala kwamukelekile yini
• ukuthi iphakethe nendlela yokugcwalisa iyasekela yini isikhathi esidingekayo seshelufu
Lokhu kunciphisa ubungozi futhi kusiza ekwenzeni umsebenzi wentuthuko usebenze kahle kakhulu.
Inqubo ye-UHT elawulwayo
Isitshalo sinikeza ikhasimende i-controlledinqubo ye-uhtkwezilingo zomkhiqizo. Lokhu kusho idatha engcono, ukuqhathanisa okucacile, kanye nokulungiswa kwenqubo okulula.
Ukushisa Okusheshayo Ukuze Kuhlolwe Kangcono
Uhlelo lusekelaukushisa okusheshayoumkhiqizo ufike ezingeni lokushisa lokubulala amagciwane eliqondiwe. Lokhu kubalulekile ekulingiseni kwe-UHT okungokoqobo kanye nokuvikelwa komkhiqizo.
Ucwaningo Lokwelapha Ukushisa Oluguquguqukayo
Ngenxa yokuthi lesi sitshalo siqukethe isihlanzisi esifanelekile,umshini wokushintshanisa ukushisa, kanye nesigaba sokubamba amaprotheni, kuyasiza ekuqhathaniseniukwelashwa kwe-uhtizimo.
Ukusekelwa Kokucubungula I-Aseptic
IIKhabhinethi Yokugcwalisa Engasasebenziivumela okwangempelaukucubungula okungasepticizivivinyo esikhundleni sokuqoqwa kwamasampula avulekile kuphela. Lokhu kunikeza idatha ewusizo kakhulu yokuthuthukiswa komkhiqizo wangempela.
Ukuhlolwa Kwempilo Engcono Yeshelufu
Uma izivivinyo zomkhiqizo zifaka phakathi ukuhlanza inzalo kanyeukupakishwa kwe-aseptic, ikhasimende lingafunda kangcono okokugcinaisikhathi sokuphelelwa yisikhathingaphansi kwezimo ezingokoqobo.
Emikhiqizweni efana nobisi lwe-uht kanye nobisi olukhiqizwe nge-skim milk, ikhwalithi yokugcina incike ezinyathelweni ezingaphezu kwesisodwa. Umphumela ubunjwa yilokhu:
• isivinini sokushisa
• isikhathi sokubamba
• iphuzu lokuhlangana
• ukuhlanzeka kokugcwalisa
• indlela yokupakisha
Kunjalo nangeziphuzo eziningi ezisekelwe ezitshalweni. Yingakho uhlelo oluhle lokuhlola kumele luhlanganise ukufudumala okusheshayo, ukwelashwa okulawulwayo kwe-uht, ukujikeleza kwamanzi ashisayo okuzinzile, i-heat exchanger ethembekile, kanye nokucubungula okuphephile kwe-aseptic.
Lesi Sitsha Se-Lab UHT/HTST sinikeza ikhasimende yonke le misebenzi kuplatifomu eyodwa encane yokuhlola.
Le phrojekthi isiza i-CODAP / MyDay ukuthuthukisa ikhono layo locwaningo nokuthuthukiswa kokubili ezigabeni zobisi kanye neziphuzo ezisekelwe ezitshalweni.
Uhlelo lusekela:
• ukuthuthukiswa kokwenziwa kobisi
• ukuhlolwa kokuhlolwa kobisi lwe-uht kanye nobisi olukhishwe amafutha emzimbeni
• ukuhlolwa kwenqubo ye-uht
• ukuqhathanisa izimo ezahlukene zokubulala inzalo
• ucwaningo lwesikhathi sokuphila kweshelufu
• ukupakishwa kwe-aseptic kweqembu elincane
• ukuqinisekiswa kokucubungula okusebenzayo kwe-aseptic
• ukuhlela okushelelayo kokukhiqiza kwezimboni kwesikhathi esizayo
Enkampanini esebenza ngezinto ezintsha zobisi neziphuzo, lolu hlobo lwesitshalo sokuhlola luyithuluzi lobuchwepheshe eliwusizo kakhulu.
Isikhathi sokuthunyelwe: Disemba 24-2021
