Umgca weMveliso yeTomato Ketchup kunye neSauce yeShishini

I-EasyrealIbonelela ngomgca wemveliso yeketchup yetumato yemizi-mveliso kunye nomgca wemveliso yesosi yetumato. Lo ngumgca wesosi weefektri. Isebenzisaintlama yetumato exineneyo (ngesiqhelo i-36–38brix%)njengesiseko.

Lo mgca awuqali kwitumato entsha. Ayingomgca wokucubungula iitumato ezintsha. Yakhelwe ukuxuba iiresiphi, ukulawula ubunjani, ukucoca, kunye nokupakishwa. Ufumana imveliso yokugqibela esemgangathweni ophezulu enencasa ezinzileyo, i-viscosity engaguqukiyo, kunye nexesha elide lokugcinwa.

Lo mgca uhambelana:

  • Izityalo zoshishino kunye neeworkshop ezincinci
  • I-ketchup, isosi yetumato, kunye neesosi zezinongo
  • Iipakethi, iibhotile, iitini, kunye neengxowa zomlomo

Uluhlu lweMveliso:

Ngoseto olufanelekileyo, umgca unokwenza:

  • I-ketchup
  • Isosi yetumato
  • Iisosi zokuqhola

* Ukuba iresiphi yakho ineziqholo okanye amasuntswana amancinci, silungisa i-homogenization kunye ne-pasteurization. Oku kunceda ukugcina ubunjani. Ikwagcina imveliso yokugqibela izinzile kwaye ikhuselekile.

Iinketho zoMgca (iSemi Auto okanye iFull Auto)

Khetha inqanaba lokuzenzekelayo olifunayo.

Umgca wesosi yetumato ozenzekelayo ozenzekelayo

Utyalo-mali oluphantsi, umsebenzi oguquguqukayo

Umgca opheleleyo ozenzekelayo

Abasebenzi abancinci, imveliso ezinzileyo, ulawulo olungcono lomgangatho

Uhlaziyo oluqhelekileyo:Ukulinganisa ngokuzenzekelayo, Ulawulo lweeresiphi, Ukujonga ubushushu obungaphakathi, Iindlela ezikhawulezayo zesachet, Iindidi ezingakumbi zokuzalisa: ibhotile, ikani, isikhwama somlomo.

Iimpahla ezingekasilwa

Olu hlobo lwemveliso yesosi yetumato lusebenza ngezinto ezisetyenzisiweyo ezisekelwe kwiintlama yetumato exineneyoUyixuba intlama uze uyixube neswekile, ityuwa, iviniga, kunye neziqholo.

Yintoni etshintsha imveliso yokugqibela:

  • Inqanaba lezinto eziqinileyo zokuncamathisela
  • Umgangatho wamanzi kunye nobushushu
  • Ukuchaneka komthamo weswekile, ityuwa, kunye neziqholo

Izixhobo eziphambili ekucutshungulweni kweKetchup

Inkqubo yokunyibilikisa i-High Shear

(Itanki yokuxuba enesantya esiphezulu)

Le tanki iyayinyibilikisa iswekile kwaye ixube iipowders ngokukhawuleza. Inceda ekumiseni amaqhuma. Inciphisa inkqubo yokuvelisa iketchup. Ikwaphucula ukucutshungulwa kweketchup yetumato okuzinzileyo.

Ukudibanisa kunye nokuMisela

(Itanki yokuvuselela)

Itanki ye-agitator idibanisa ibhetshi ide ilingane. Ikunceda ukulawula iBrix, i-pH, kunye ne-viscosity. Oku kuphucula isosi yetumato kunye nokuqina kweketchup.

Ukuhambelana kunye nokuncipha

(I-homogenizer yoxinzelelo oluphezulu, i-Vacuum deaerator)

I-homogenizer enoxinzelelo oluphezulu yenza isosi ibe bushelelezi. I-vacuum deaerator isusa umoya. Oku kunceda ekuzaliseni. Ikwaphucula ixesha lokuphelelwa.

Ukwenziwa kwePasteurization

(I-tube pasteurizer, I-plate pasteurizer)

Ukucoca iisosi kugcina iisosi zikhuselekile. Sinikezela nge-tube pasteurizer kunye ne-plate pasteurizer.

  • Ityhubhu:iisosi ezityebileyo okanye iisosi ezineziqholo/amasuntswana
  • Ipleyiti:iisosi ezithambileyo ezine-viscosity ephantsi

Ulawulo loMgangatho kunye noCoceko

Amanqaku oLawulo loMgangatho

Ulawulo olusemgangathweni olulungileyo lugcina ibhetshi nganye ifana. Jonga izinto ezimbalwa:

  • IBrix: i-ketchup idla ngokujolisa kwi-12–14brix%
  • pH
  • Ukuqaqamba
  • Ubushushu bokufudumeza kunye nexesha lokubamba
  • Isiphumo sokudamba
  • Uzinzo lokuzalisa

Uyilo lococeko kunye ne-CIP

I-ketchup iyanamathela. Ukucoca kubalulekile.

  • Imibhobho yococeko kunye neetanki ezicocekileyo
  • Uyilo olulungele i-CIP lokucoca ngokuphindaphindiweyo
  • Ukutshintshana ngokukhawuleza phakathi kweendlela zokupheka

Oku kunceda ukunambitha uzinzo kunye nexesha lokusebenza komgca.

Izisombululo zokuzalisa kunye nokuPakisha

Ukupakisha kubalulekile. Kuchaphazela iindleko kunye nesantya. Lo mgca wokucubungula uxhasa iifomathi ezahlukeneyo.

Ukupakisha iSachet/iPokotho

(Umatshini wokupakisha isachet yetomato ketchup)

Umatshini wokupakisha isachet yetamatisi ketchup uxhasa iipakethe zetywina ezinamacala amathathu kunye neepakethe zetywina ezinamacala amane. Ingena kwinkonzo yokutya nakwiivenkile.

Ungayidibanisa nomatshini wokugcwalisa i-ketchup ngokusekelwe kuhlobo lwesachet kunye ne-viscosity.

Umatshini wokupakisha isachet yetamatisi yeketchup yeepakethi zokutywina ezinamacala ama-3 kunye nama-4


Isifaki se-Doypack se-spout pouch ketchup kunye nokuzaliswa kwebhotile yeglasi

Ibhotile/Ikani kunye nengxowa yempumlo

Ukuzalisa ibhotile/itini

Sixhasa ukuzaliswa kweebhotile zeglasi ngesiciko kunye nokuthungwa kweetini. Ezi fomathi zihambelana neendlela zokuthengisa kunye neenkonzo zokutya.

Ukuzalisa iPouch yeSpout (iDoypack filler)

I-doypack filler izalisa kwaye ivale kwinkqubo enye. Iphucula inkangeleko yeshelufu. Inganciphisa iindleko zokuthutha.

Inkxaso Yeresiphi Nenkqubo

Sikunceda uqale ngokukhawuleza. Sibonelela ngesikhokelo senkqubo esilula.

  • I-Ketchup Brix 12–14% (uluhlu lwesalathiso)
  • Ukuxuba ulungelelwano kunye nexesha
  • Ijika lokufudumeza
  • Ixesha lokudamba
  • Ukukhetha ukupakisha

Sikwaxhasa nezinye iimveliso. Imizekelo ibandakanya isosi yokupheka itamati kunye nesosi yetshili.

Ayisiyondawo Yokuvelisa Iitamati Ezintsha

Eli phepha ligubungela ukwenziwa kwesosiintlama yetumato exineneyoUninzi lweefektri zeketchup zisebenzisa le ndlela.

Ukuba ufuna intlama eyenziwe ngetamatisi entsha, sebenzisaumgca wokucubungula iitumatoIdla ngokuquka umatshini wokuhlamba iitumato, ukuhlunga, ukukhupha, kwaye ngamanye amaxesha umatshini wokugaya.

Qhagamshelana nathi

Nxibelelana nathi ukuze ufumane isindululo esifanelekileyo somgca wakho wemveliso yeketchup yetumato okanye umgca wemveliso yesosi yetumato. Siza kucebisa ukupakisha, inqanaba lokwenziwa kwezinto ngokuzenzekelayo, kunye noqikelelo lweendleko.



Nxibelelana ne-Easyreal Namhlanje


Ixesha leposi: Disemba-24-2025